Unwinding device with cleaning function for nylon wire processing

By integrating a cleaning component into the unwinding device, and using a water pump and nozzle to spray cleaning fluid in combination with a ring brush, the problem of contamination during the storage of nylon yarn is solved, achieving thorough cleaning of each yarn and improving the performance.

CN223547464UActive Publication Date: 2025-11-14ZHONGWEI (HENAN) NYLON FIBER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423073823.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-14
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing nylon yarns are easily contaminated during storage, and soaking in water cannot completely remove surface impurities, affecting their later use.

Method used

A cleaning unwinding device was designed, which integrates a cleaning component. A water pump draws up the cleaning fluid and sprays it out through a nozzle. Combined with a ring brush, the surface of the nylon thread is cleaned to ensure that each thread is thoroughly cleaned.

Benefits of technology

It achieves comprehensive cleaning of nylon threads, ensuring that each thread is thoroughly cleaned of surface contaminants, making it easier for later use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of unwinding devices, and discloses a nylon wire processing unwinding device with a cleaning function, which comprises a base plate, one side of the base plate is fixedly connected with a first support plate, one side of the first support plate is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a driving assembly, and the driving assembly is fixedly connected with a cleaning assembly. And one side of the driving assembly is fixedly connected with a winding roller, the outer wall of the winding roller is movably connected with a nylon wire in a clamped mode, and one end of the nylon wire is movably connected with a wire pulling module in a clamped mode. The nylon thread cleaning device is provided with the cleaning assembly and other structures, a water pump pumps out cleaning liquid in the liquid storage barrel through the liquid pumping pipe, the cleaning liquid flows into the first flow guide pipe and is divided through the flow dividing pipe, the cleaning liquid enters the second flow guide pipe and is sprayed out through the spray head, the cleaning liquid cleans nylon threads, and all the nylon threads can be cleaned thoroughly; therefore, later use of the nylon wire is facilitated.
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Description

Technical Field

[0001] This utility model belongs to the technical field of unwinding devices, specifically an unwinding device for processing nylon thread with a cleaning function. Background Technology

[0002] Unwinding devices for nylon thread processing are indispensable equipment in the nylon thread production process. They are primarily used to wind or unwind nylon thread to a designated position for subsequent processing or storage. The working principle of an unwinding device for nylon thread processing is relatively simple. When unwinding is required, the drive system starts, rotating the shaft and gradually releasing the nylon thread from the coil. The control system can adjust the unwinding speed and position as needed to meet different processing requirements.

[0003] For example, publication number CN215364243U discloses an unwinding device for nylon thread processing with a cleaning function. It includes a support base, with a water tank and a motor housing at the upper end. The motor housing contains a connecting rod and a motor. A driven gear is located in the middle of the connecting rod, and a driving gear is located at the output end of the motor. The driven gear and the driving gear mesh and rotate. This unwinding device for nylon thread processing with a cleaning function utilizes a rotating shaft symmetrically mounted on both sides of the support base. A connecting rod is fixedly connected to the middle of the rotating shaft. A motor is mounted on one side of the connecting rod via the driven gear and the driving gear, facilitating the rotation of the rotating shaft and the unwinding bracket by the motor, thus completing the winding and unwinding of the nylon rope. Furthermore, electric push rods and baffles are evenly spaced in the middle of the rotating shaft. The baffles are triangular in shape, facilitating the partitioning of nylon rope at different positions and preventing the nylon rope from becoming tangled and knotted during winding and unwinding.

[0004] After existing nylon yarn is manufactured, it needs to be wound and wound onto a spool and then stored. However, during storage, the nylon yarn is easily contaminated and accumulates impurities. Therefore, it needs to be cleaned before use. Currently, most methods for cleaning nylon yarn involve immersing the entire roll of yarn in water to remove surface impurities. However, since the nylon yarn is stored in rolls, soaking it in water cannot clean each individual thread, making it inconvenient for later use. This paper proposes an unwinding device for nylon yarn processing with a cleaning function to solve the above problems. Utility Model Content

[0005] To address the problems mentioned in the background art, this utility model provides an unwinding device for nylon thread processing with a cleaning function, which solves the problem that soaking in water cannot clean each nylon thread thoroughly, thus making it inconvenient for the subsequent use of the nylon thread.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an unwinding device for processing nylon thread with a cleaning function, comprising a base plate, a first support plate fixedly connected to one side of the base plate, a servo motor fixedly connected to one side of the first support plate, a drive assembly fixedly connected to the output end of the servo motor, a winding roller fixedly connected to one side of the drive assembly, a nylon thread movably engaged with the outer wall of the winding roller, a wire pulling module movably engaged with one end of the nylon thread, a support assembly movably engaged with one end of the winding roller, a fixing block fixedly connected to one side of the support assembly, a winding roller fixedly connected to the other side of the drive assembly, a take-up roller movably engaged with the outer wall of the winding roller, a mounting frame fixedly connected to the middle of the base plate, mounting rings fixedly connected to both sides of the mounting frame, a cleaning assembly fixedly connected inside the mounting rings, and an annular brush fixedly connected to one side of the cleaning assembly.

[0007] Preferably, the drive assembly includes a first bevel gear, a second bevel gear meshing with one side of the first bevel gear, a drive shaft fixedly connected to the middle of the second bevel gear, a third bevel gear fixedly connected to one end of the drive shaft, a fourth bevel gear meshing with one side of the third bevel gear, and fixed members rotatably connected to both ends of the drive shaft.

[0008] Preferably, the middle part of the first bevel gear is fixedly connected to the servo motor, the middle part of the fourth bevel gear is fixedly connected to the take-up roller, and one side of the fixing member is fixedly connected to the first support plate.

[0009] Preferably, the pull wire module includes a pull ring, one side of which is fixedly connected to a pull wire, and one end of which is fixedly connected to a spool;

[0010] The pull ring is movably engaged with the nylon thread inside, and the middle part of the drum is movably connected to the winding roller.

[0011] Preferably, the support assembly includes a second support plate, a flip plate is hinged to the top of the second support plate, a threaded bolt is threaded to one side of the flip plate, a T-shaped block is fixedly connected to the bottom of the second support plate, a support spring is fixedly connected to one side of the T-shaped block, and a support frame is movably connected to the other side of the T-shaped block.

[0012] Preferably, the bottom of the second support plate is movably abutted against the support frame, one side of the flipping plate is movably engaged with the take-up roller, the outer wall of the threaded bolt is threadedly connected to the second support plate, and one end of the support spring is fixedly connected to the fixing block.

[0013] Preferably, the cleaning assembly includes a liquid storage tank, a liquid extraction pipe fixedly connected to one side of the liquid storage tank, a water pump fixedly connected to one end of the liquid extraction pipe, a first guide pipe fixedly connected to one side of the water pump, a diversion pipe fixedly connected to one side of the first guide pipe at equal intervals, a second guide pipe fixedly connected to the bottom end of the diversion pipe, nozzles fixedly connected to the inside of the second guide pipe at equal intervals, and a cleaning pipe fixedly sleeved on the outer wall of the second guide pipe.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This utility model is equipped with a cleaning component and other structures. A water pump draws the cleaning liquid from the storage tank through a suction pipe, allowing the cleaning liquid to flow into the first guide pipe. The liquid is then divided by a split pipe and enters the second guide pipe, where it is sprayed out through a nozzle. The cleaning liquid cleans the nylon thread. As the winding roller winds the nylon thread, the cleaned nylon thread has its surface liquid removed by a ring brush, ensuring that each thread is thoroughly cleaned, thus facilitating the subsequent use of the nylon thread. Attached Figure Description

[0016] Figure 1 This is a frontal view of the overall positional relationship structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall rear-view positional relationship structure of this utility model;

[0018] Figure 3 This is a cross-sectional structural diagram of the cleaning component of this utility model;

[0019] Figure 4 This utility model Figure 3 A magnified structural diagram of the relationship between the structures at point A in the middle;

[0020] Figure 5 This is a schematic diagram showing the positional relationship of the cleaning components of this utility model;

[0021] Figure 6 This is a cross-sectional structural diagram of the support component of this utility model;

[0022] Figure 7 This utility model Figure 6 A magnified structural diagram of the structure at point B.

[0023] In the diagram: 1. Base plate; 2. First support plate; 3. Servo motor; 4. Drive assembly; 41. First bevel gear; 42. Second bevel gear; 43. Drive shaft; 44. Third bevel gear; 45. Fourth bevel gear; 46. Fixing component; 5. Winding roller; 6. Nylon thread; 7. Wire drawing module; 71. Pull ring; 72. Wire drawing; 73. Roller; 8. Winding roller; 9. Taking-up roller; 10. Support assembly; 101. Second support plate; 102. Flip plate; 103. Threaded bolt; 104. T-block; 105. Support spring; 106. Support frame; 11. Fixing block; 12. Mounting bracket; 13. Mounting ring; 14. Cleaning assembly; 141. Liquid storage tank; 142. Liquid extraction pipe; 143. Water pump; 144. First guide pipe; 145. Diverter pipe; 146. Second guide pipe; 147. Nozzle; 148. Cleaning pipe; 15. Annular brush. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1 to 7 As shown, this utility model provides an unwinding device for processing nylon thread with a cleaning function, including a base plate 1, a first support plate 2 fixedly connected to one side of the base plate 1, a servo motor 3 fixedly connected to one side of the first support plate 2, a drive assembly 4 fixedly connected to the output end of the servo motor 3, a winding roller 5 fixedly connected to one side of the drive assembly 4, a nylon thread 6 movably clamped to the outer wall of the winding roller 5, a wire pulling module 7 movably clamped to one end of the nylon thread 6, a support assembly 10 movably clamped to one end of the winding roller 5, a fixing block 11 fixedly connected to one side of the support assembly 10, a winding roller 8 fixedly connected to the other side of the drive assembly 4, a take-up roller 9 movably clamped to the outer wall of the winding roller 8, a mounting frame 12 fixedly connected to the middle of the base plate 1, mounting rings 13 fixedly connected to both sides of the mounting frame 12, a cleaning assembly 14 fixedly connected inside the mounting rings 13, and an annular brush 15 fixedly connected to one side of the cleaning assembly 14;

[0026] Using the above scheme: By attaching one end of the nylon thread 6 to the pull ring 71, rotating the drum 73 causes the drawing 72 to pull the pull ring 71 along the inner wall of the cleaning tube 148, allowing one end of the nylon thread 6 to pass through the inside of the cleaning tube 148. After the nylon thread 6 passes through, it is removed from the pull ring 71. The drawing module 7 is then removed from the winding roller 8, and the nylon thread 6 is fixed to the winding roller 8. The servo motor 3 drives the first bevel gear 41 to rotate, which in turn drives the winding roller 5 to rotate. The winding roller 5 then drives the nylon thread 6 to rotate. The first bevel gear 41 drives the second bevel gear 42 to rotate, and the second bevel gear 42 drives the third bevel gear 44 to rotate via the drive shaft 43. Wheel 44 meshes with the fourth bevel gear 45 and drives the take-up roller 9 to rotate. The take-up roller 9 drives the winding roller 8 to rotate. The winding roller 8 winds up and winds the nylon thread 6. The water pump 143 draws out the cleaning fluid from the storage tank 141 through the extraction pipe 142, so that the cleaning fluid flows into the first guide pipe 144 and is divided through the diversion pipe 145. The cleaning fluid enters the second guide pipe 146 and is sprayed out through the nozzle 147. The cleaning fluid cleans the nylon thread 6. During the winding process of the winding roller 8, the cleaned nylon thread 6 has its surface liquid removed by the annular brush 15, so that each thread of the nylon thread can be cleaned, which facilitates the later use of the nylon thread.

[0027] like Figure 2 , Figure 5 and Figure 6 As shown, the drive assembly 4 includes a first bevel gear 41, a second bevel gear 42 meshing on one side of the first bevel gear 41, a drive shaft 43 fixedly connected to the middle of the second bevel gear 42, a third bevel gear 44 fixedly connected to one end of the drive shaft 43, a fourth bevel gear 45 meshing on one side of the third bevel gear 44, and a fixing member 46 rotatably connected to both ends of the drive shaft 43.

[0028] The middle part of the first bevel gear 41 is fixedly connected to the servo motor 3, the middle part of the fourth bevel gear 45 is fixedly connected to the take-up roller 9, and one side of the fixing member 46 is fixedly connected to the first support plate 2.

[0029] The above scheme is adopted: the servo motor 3 drives the first bevel gear 41 to rotate, the first bevel gear 41 drives the winding roller 5 to rotate, the winding roller 5 drives the nylon thread 6 to rotate, the first bevel gear 41 drives the second bevel gear 42 to rotate, the second bevel gear 42 drives the third bevel gear 44 to rotate through the drive shaft 43, the third bevel gear 44 meshes with the fourth bevel gear 45 and drives the take-up roller 9 to rotate, the servo motor 3 is limited and fixed by the first support plate 2, the first support plate 2 has a rotating hole inside that matches the size of the output end of the servo motor 3, the output shaft of the servo motor 3 is limited and fixed by the rotating hole, one end of the output shaft is connected and fixed to the first bevel gear 41, and the drive assembly 4 has a symmetrical structure, and one side of the fixing member 46 is limited and fixed by the first support plate 2.

[0030] like Figures 2 to 4 and Figure 6 As shown, the pull wire module 7 includes a pull ring 71, a pull wire 72 is fixedly connected to one side of the pull ring 71, and a spool 73 is fixedly connected to one end of the pull wire 72.

[0031] The pull ring 71 is movably engaged with the nylon thread 6, and the middle part of the drum 73 is movably connected with the winding roller 8.

[0032] Using the above scheme: one end of the nylon thread 6 is attached to the pull ring 71, and the drum 73 is rotated so that the drawing 72 pulls the pull ring 71 along the inner wall of the cleaning tube 148. One end of the nylon thread 6 passes through the inside of the cleaning tube 148. After the nylon thread 6 comes out, it is removed from the pull ring 71. The drawing module 7 is removed from the winding roller 8. The support component 10 is attached to the take-up roller 9 so that the winding roller 8 is limited to the outer wall of the take-up roller 9. The nylon thread 6 is then fixed to the winding roller 8. The nylon thread 6 is pulled from one side of the cleaning tube 148 to the other side by the drawing 72. The drawing 72 is made of a tough material and can be bent and straightened. The pull ring 71 is fixed by the drawing 72, and the drum 73 winds the drawing 72.

[0033] like Figure 2 , Figure 3 , Figure 5 and Figure 7 As shown, the support assembly 10 includes a second support plate 101, a flip plate 102 is hinged to the top of the second support plate 101, a threaded bolt 103 is threaded to one side of the flip plate 102, a T-shaped block 104 is fixedly connected to the bottom of the second support plate 101, a support spring 105 is fixedly connected to one side of the T-shaped block 104, and a support frame 106 is movably connected to the other side of the T-shaped block 104.

[0034] The bottom of the second support plate 101 is in movable contact with the support frame 106, one side of the flip plate 102 is in movable engagement with the take-up roller 9, the outer wall of the threaded bolt 103 is threadedly connected to the second support plate 101, and one end of the support spring 105 is fixedly connected to the fixing block 11.

[0035] The above scheme is adopted as follows: by sliding the second support plate 101 along the inside of the support frame 106, the tops of the two second support plates 101 are respectively engaged with the take-up roller 9 and the winding roller 5. The flip plate 102 is flipped at the hinge, so that the flip plate 102 and the second support plate 101 form a complete ring. The threaded bolt 103 is inserted into the flip plate 102 and the second support plate 101 and rotated, so that the second support plate 101 and the flip plate 102 are fixed. The support spring 105 is initially stretched, so the support spring 105 will not pull the second support plate 101 due to the contraction force. The bottom of the support frame 106 is fixedly connected to the base plate 1. When the bottom of the second support plate 101 moves along the top of the support frame 106, the second support plate 101 drives the T-block 104 to move synchronously. The T-block 104 limits the support spring 105. The support assembly 10 has a symmetrical structure.

[0036] like Figures 2 to 6 As shown, the cleaning assembly 14 includes a liquid storage tank 141. A liquid extraction pipe 142 is fixedly connected to one side of the liquid storage tank 141. A water pump 143 is fixedly connected to one end of the liquid extraction pipe 142. A first guide pipe 144 is fixedly connected to one side of the water pump 143. A diversion pipe 145 is fixedly connected to one side of the first guide pipe 144 at equal intervals. A second guide pipe 146 is fixedly connected to the bottom end of the diversion pipe 145. A nozzle 147 is fixedly connected to the inside of the second guide pipe 146 at equal intervals. A cleaning pipe 148 is fixedly sleeved on the outer wall of the second guide pipe 146.

[0037] The above scheme is adopted: the water pump 143 draws out the cleaning liquid inside the storage tank 141 through the liquid extraction pipe 142, so that the cleaning liquid flows into the first guide pipe 144, and is divided by the diversion pipe 145. The cleaning liquid enters the second guide pipe 146 and is sprayed out through the nozzle 147. The cleaning liquid cleans the nylon thread 6. During the winding process of the winding roller 8 winding the nylon thread 6, the cleaned nylon thread 6 has its surface liquid removed by the annular brush 15. The inner wall of the cleaning pipe 148 is provided with spray holes that are adapted to the size of the nozzle 147, and the spray holes are distributed in an annular and equidistant manner on the inner wall of the cleaning pipe 148. The liquid inside the first guide pipe 144 is divided by the diversion pipe 145, so that the liquid can clean the nylon thread 6 in all directions.

[0038] Working principle and usage process of this utility model:

[0039] First, attach one end of the nylon thread 6 to the pull ring 71, rotate the drum 73 so that the drawing 72 pulls the pull ring 71 along the inner wall of the cleaning tube 148. At this time, one end of the nylon thread 6 passes through the inside of the cleaning tube 148. After the nylon thread 6 comes out, remove it from the pull ring 71, remove the drawing module 7 from the winding roller 8, and then fix the nylon thread 6 to the winding roller 8.

[0040] After the nylon thread 6 is fixed to the winding roller 8, the servo motor 3 drives the first bevel gear 41 to rotate, the first bevel gear 41 drives the winding roller 5 to rotate, the winding roller 5 drives the nylon thread 6 to rotate, at this time, the first bevel gear 41 drives the second bevel gear 42 to rotate, the second bevel gear 42 drives the third bevel gear 44 to rotate through the drive shaft 43, the third bevel gear 44 meshes with the fourth bevel gear 45 and drives the take-up roller 9 to rotate, the take-up roller 9 drives the winding roller 8 to rotate, and the winding roller 8 winds up and wraps the nylon thread 6.

[0041] While the nylon thread 6 is unwound and the winding roller 8 is wound, the water pump 143 draws out the cleaning fluid from the storage tank 141 through the extraction pipe 142, causing the cleaning fluid to flow into the first guide pipe 144. It is then divided by the diversion pipe 145 and enters the second guide pipe 146, and is sprayed out through the nozzle 147. At this time, the cleaning fluid cleans the nylon thread 6. During the winding roller 8 winding the nylon thread 6, the cleaned nylon thread 6 has its surface liquid removed by the annular brush 15, completing the operation.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A nylon thread unwinding device with cleaning function, comprising a substrate (1), characterized in that: A first support plate (2) is fixedly connected to one side of the substrate (1), a servo motor (3) is fixedly connected to one side of the first support plate (2), a drive assembly (4) is fixedly connected to the output end of the servo motor (3), a roller (5) is fixedly connected to one side of the drive assembly (4), a nylon thread (6) is movably attached to the outer wall of the roller (5), a wire pulling module (7) is movably attached to one end of the nylon thread (6), a support assembly (10) is movably attached to one end of the roller (5), a fixing block (11) is fixedly connected to one side of the support assembly (10), a winding roller (8) is fixedly connected to the other side of the drive assembly (4), a take-up roller (9) is movably attached to the outer wall of the winding roller (8), a mounting frame (12) is fixedly connected to the middle of the substrate (1), mounting rings (13) are fixedly connected to both sides of the mounting frame (12), a cleaning assembly (14) is fixedly connected inside the mounting ring (13), and an annular brush (15) is fixedly connected to one side of the cleaning assembly (14).

2. The unwinding device for processing nylon yarn with cleaning function according to claim 1, characterized in that: The drive assembly (4) includes a first bevel gear (41), a second bevel gear (42) meshing with one side of the first bevel gear (41), a drive shaft (43) fixedly connected to the middle of the second bevel gear (42), a third bevel gear (44) fixedly connected to one end of the drive shaft (43), a fourth bevel gear (45) meshing with one side of the third bevel gear (44), and a fixing member (46) rotatably connected to both ends of the drive shaft (43).

3. The unwinding device for processing nylon thread with cleaning function according to claim 2, characterized in that: The middle part of the first bevel gear (41) is fixedly connected to the servo motor (3), the middle part of the fourth bevel gear (45) is fixedly connected to the take-up roller (9), and one side of the fixing member (46) is fixedly connected to the first support plate (2).

4. The unwinding device for processing nylon thread with cleaning function according to claim 1, characterized in that: The pull wire module (7) includes a pull ring (71), a pull wire (72) is fixedly connected to one side of the pull ring (71), and a spool (73) is fixedly connected to one end of the pull wire (72). The pull ring (71) is movably engaged with the nylon thread (6), and the middle part of the drum (73) is movably connected with the winding roller (8).

5. The unwinding device for processing nylon thread with cleaning function according to claim 1, characterized in that: The support assembly (10) includes a second support plate (101), a flip plate (102) is hinged to the top of the second support plate (101), a threaded bolt (103) is threaded to one side of the flip plate (102), a T-shaped block (104) is fixedly connected to the bottom of the second support plate (101), a support spring (105) is fixedly connected to one side of the T-shaped block (104), and a support frame (106) is movably connected to the other side of the T-shaped block (104).

6. The unwinding device for processing nylon thread with cleaning function according to claim 5, characterized in that: The bottom of the second support plate (101) is in movable contact with the support frame (106), one side of the flip plate (102) is in movable engagement with the take-up roller (9), the outer wall of the threaded bolt (103) is threadedly connected to the second support plate (101), and one end of the support spring (105) is fixedly connected to the fixing block (11).

7. The unwinding device for processing nylon thread with cleaning function according to claim 1, characterized in that: The cleaning assembly (14) includes a liquid storage tank (141), a liquid extraction pipe (142) is fixedly connected to one side of the liquid storage tank (141), a water pump (143) is fixedly connected to one end of the liquid extraction pipe (142), a first guide pipe (144) is fixedly connected to one side of the water pump (143), a diversion pipe (145) is fixedly connected to one side of the first guide pipe (144) at a linear and equidistant distance, a second guide pipe (146) is fixedly connected to the bottom end of the diversion pipe (145), a nozzle (147) is fixedly connected to the inside of the second guide pipe (146) at a linear and equidistant distance, and a cleaning pipe (148) is fixedly sleeved on the outer wall of the second guide pipe (146).

Citation Information

Patent Citations

  • Unwinding device with cleaning function for nylon wire processing

    CN215364243U