Power cable winding device

By designing a power cable winding device, the problems of uneven cable winding and tangling are solved by using the cooperation of a reciprocating mechanism and a rotating rod slider, thus achieving smooth cable winding and improving winding efficiency.

CN223547465UActive Publication Date: 2025-11-14CHONGQING JIUZHOU JINLONG WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202423162973.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing technologies, the position of the winding rollers cannot be adjusted in real time during cable winding, resulting in problems such as concentrated cable winding and uneven winding.

Method used

A power cable winding device is adopted, which drives the winding roller to move laterally through a reciprocating mechanism to ensure that the cable is evenly laid on the surface of the winding roller. The cable is wound up smoothly by the cooperation of a rotating rod and a cross slider.

Benefits of technology

It achieves smooth cable winding, avoids tangling, and improves winding efficiency and cable flatness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a power cable winding device, which belongs to the technical field of power cables, and comprises a support bottom plate, the winding roller is arranged on the upper side of the supporting bottom plate; the number of the rotating rods is two, and the two rotating rods are fixedly connected to the two side ends of the winding roller correspondingly; the reciprocating mechanism comprises a first motor, a disc, a rotating block, a plurality of fixing rods, a plurality of rotating cylinders, a cross-shaped sliding block and a rotating groove, the first motor is arranged on the lower side of the supporting bottom plate, and the disc is fixedly connected to the output end of the first motor. The cable can be laid on the circumferential surface of the winding roller in sequence.
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Description

Technical Field

[0001] This utility model belongs to the field of power cable technology, and specifically relates to a power cable winding device. Background Technology

[0002] Current power cable technology covers a wide range of fields, from materials science to engineering applications, enabling safe and efficient power transmission at various voltage levels. Modern power cables typically consist of a conductor, an insulation layer, a shielding layer, and a sheath. The conductor is often made of copper or aluminum, while the insulation layer commonly uses high-performance materials such as cross-linked polyethylene (XLPE), which possess excellent electrical properties, heat resistance, and mechanical strength.

[0003] Authorized publication number "CN203187224U" discloses a cable winding roller, including a clamping and shearing structure disposed on the winding roller. The clamping and shearing structure includes a stepped shaft disposed at one end of the winding roller and a sliding sleeve that mates with the stepped shaft. The side wall of the smaller shaft of the stepped shaft has two cross-sections for positioning the sliding sleeve. The inner hole of the sliding sleeve matches the smaller shaft. The outer diameter of the sliding sleeve is the same as that of the stepped shaft. A protrusion extends from the end of the sliding sleeve near the stepped surface. The larger shaft of the stepped shaft that mates with the sliding sleeve has a corresponding cut that forms a complete shaft with the protrusion. This utility model, by setting a clamping and shearing structure on the winding roller, allows for shearing and clamping through operation of the sliding sleeve of the clamping and shearing structure. This facilitates intelligent operation, reduces the burden of manual operation, overcomes the bottleneck problem of manually cutting the cable during roll changes, and helps to achieve automated, intelligent, continuous, and non-stop winding, minimizing manual intervention and increasing winding speed.

[0004] The above-mentioned new technology overcomes the bottleneck problem of manually cutting the cable when changing rolls, and helps to realize automated and intelligent continuous non-stop winding, minimizing manual intervention and winding speed. However, the above-mentioned new technology cannot change the winding position of the winding roller in real time when winding the cable. If the cable cannot be laid flat, the cable will be concentrated in one place when winding, resulting in tangling and uneven winding. Utility Model Content

[0005] The purpose of this utility model is to provide a power cable winding device, which aims to solve the problem in the prior art that the winding position of the winding roller cannot be changed in real time when winding the cable, and that if the cable cannot be laid flat, the cable will be concentrated in one place and entangled and uneven when winding.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A power cable winding device, comprising:

[0008] Support base plate;

[0009] A take-up roller, which is located on the upper side of the supporting base plate;

[0010] Two rotating rods are provided, and the two rotating rods are respectively fixedly connected to the two ends of the take-up roller;

[0011] A reciprocating mechanism includes a first motor, a disc, a rotating block, fixed rods, rotating cylinders, a cross slider, and a rotating groove. Multiple fixed rods and rotating cylinders are provided. The first motor is located on the lower side of a supporting base plate. The disc is fixedly connected to the output end of the first motor. The rotating block is fixedly connected to the upper end of the disc. Multiple fixed rods are fixedly connected to the lower end of the supporting base plate. Multiple rotating cylinders are rotatably connected to the circumferential surfaces of the multiple fixed rods. The cross slider is slidably connected to the circumferential surfaces of the multiple rotating cylinders. A rotating groove is formed at the upper end of the cross slider, and the rotating block slides within the rotating groove.

[0012] In a preferred embodiment of this utility model, a pushing groove is provided on the circumferential surface of the rotating rod, a connecting rod is fixedly connected to the upper end of the cross slider, a pushing block is fixedly connected to the upper end of the connecting rod, and the pushing block slides in the pushing groove.

[0013] As a preferred embodiment of this utility model, a sliding groove is provided at the upper end of the supporting base plate, and both connecting rods slide within the sliding groove.

[0014] As a preferred embodiment of this utility model, the upper end of the supporting base plate is fixedly connected to two supporting frames, each of the two supporting frames having a supporting groove at its upper end, and each of the two rotating rods having an insertion groove at its upper end.

[0015] In a preferred embodiment of this utility model, a motor sleeve is fixedly connected to one side of one of the rotating rods, a second motor is fixedly connected to one side of the motor sleeve, and an insertion block is fixedly connected to the output end of the second motor, the insertion block sliding in the insertion slot.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. In this solution, the rotating block moves around once every circumference, and the cross slider also moves back and forth once, thereby driving the winding roller to move laterally back and forth on the upper end of the support base plate. This ensures that when the winding roller winds up the cable, the cable can be laid out to fill the circumference of the winding roller in sequence. In the next reciprocating motion, the cable is laid on the layer above the cable roll, making the cable winding more flat and avoiding tangling.

[0018] 2. In this solution, the upper end of the support groove is open, and after winding is completed, the rotating rod and winding roller can be lifted and transferred by a crane, which helps to improve the cable winding speed. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a three-dimensional structural view of the present invention;

[0021] Figure 2 This is an exploded cross-sectional view of the structure in this utility model;

[0022] Figure 3 This is an exploded view of the structure in this utility model;

[0023] Figure 4 This utility model Figure 2 Enlarged view of point A in the middle.

[0024] In the diagram: 1. Support base plate; 2. Take-up roller; 3. Rotating rod; 4. First motor; 5. Disc; 6. Rotating block; 7. Fixed rod; 8. Rotating cylinder; 9. Cross slider; 10. Rotating groove; 11. Connecting rod; 12. Pushing block; 13. Pushing groove; 14. Sliding groove; 15. Support frame; 16. Support groove; 17. Insertion groove; 18. Motor sleeve; 19. Second motor; 20. Insertion block. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example

[0027] Please see Figures 1-4 The present invention provides the following technical solution:

[0028] A power cable winding device, comprising:

[0029] Support plate 1;

[0030] Take-up roller 2 is located on the upper side of the support base plate 1;

[0031] There are two rotating rods 3, which are fixedly connected to the two ends of the take-up roller 2 respectively.

[0032] The reciprocating mechanism includes a first motor 4, a disc 5, a rotating block 6, a fixed rod 7, a rotating cylinder 8, a cross slider 9, and a rotating groove 10. Multiple fixed rods 7 and rotating cylinders 8 are provided. The first motor 4 is located on the lower side of the supporting base plate 1. The disc 5 is fixedly connected to the output end of the first motor 4. The rotating block 6 is fixedly connected to the upper end of the disc 5. Multiple fixed rods 7 are all fixedly connected to the lower end of the supporting base plate 1. Multiple rotating cylinders 8 are rotatably connected to the circumferential surfaces of multiple fixed rods 7 respectively. The cross slider 9 is slidably connected to the circumferential surfaces of multiple rotating cylinders 8. The rotating groove 10 is opened at the upper end of the cross slider 9, and the rotating block 6 slides in the rotating groove 10.

[0033] In a specific embodiment of this utility model, the take-up roller 2 is used to take up and collect the power cable, the support base plate 1 is used to support the take-up device, and the reciprocating mechanism swings the take-up roller 2 left and right when taking up the cable to ensure that the cable can be completely wrapped around the circumference of the take-up roller 2 during take-up, avoiding irregular winding of the cable. The first motor 4 is fixed to the ground at the lower end of the support base plate 1, and the fixing rod 7 is fixed to the lower end of the support base plate 1 to support the rotating cylinder 8. Multiple rotating cylinders 8 clamp the cross slider 9, and the rotating rod 3 is connected to the cross slider 9. When the take-up roller 2 retracts the cable, the first motor 4... The start-up mechanism drives the rotating disk 5 to rotate, which in turn drives the rotating block 6 to continuously rotate. The rotating block 6 slides within the rotating groove 10, and the cross slider 9 is limited by multiple rotating cylinders 8, so that the cross slider 9 can only slide laterally between the multiple rotating cylinders 8. For each rotation of the rotating block 6, the cross slider 9 also reciprocates once, thereby driving the take-up roller 2 to move laterally back and forth on the upper end of the support base plate 1. This ensures that when the take-up roller 2 takes up the cable, it can lay the cable sequentially to fill the circumferential surface of the take-up roller 2. In the next reciprocating motion, the cable is laid on the layer above the cable roll, making the cable roll more flat and avoiding tangling.

[0034] Please refer to the details. Figures 1-4 The circumferential surface of the rotating rod 3 is provided with a pushing groove 13. The upper end of the cross slider 9 is fixedly connected to a connecting rod 11, and the upper end of the connecting rod 11 is fixedly connected to a pushing block 12. The pushing block 12 slides in the pushing groove 13.

[0035] In this embodiment: the push groove 13 is matched with the push block 12, and the rotating rod 3 is driven by the drive mechanism to rotate to wind up the cable. When the rotating rod 3 rotates, the push block 12 slides in the push groove 13, and when the cross slider 9 moves laterally back and forth, it can push the rotating rod 3 to move laterally back and forth through the connecting rod 11 and the push block 12 to wind up the cable.

[0036] Please refer to the details. Figures 1-4 The upper end of the support base plate 1 is provided with a sliding groove 14, and both connecting rods 11 slide within the sliding groove 14.

[0037] In this embodiment: the connecting rod 11 is provided at the upper end of the support base plate 1 to provide sliding space for the connecting rod 11. The pushing block 12 pushes the rotating rod 3 and the winding roller 2 to reciprocate through the connecting rod 11 when the cross slider 9 moves.

[0038] Please refer to the details. Figures 1-4 The upper end of the support base plate 1 is fixedly connected to two support frames 15. The upper end of each support frame 15 is provided with a support groove 16, and the upper end of each of the two rotating rods 3 is provided with an insertion groove 17.

[0039] In this embodiment: the support frame 15 is used to support the take-up roller 2, the rotating rod 3 slides in the support groove 16, the upper end of the support groove 16 is provided with an opening, and after the winding is completed, the rotating rod 3 and the take-up roller 2 can be lifted and transported by a crane.

[0040] Please refer to the details. Figures 1-4 One of the rotating rods 3 is fixedly connected to a motor sleeve 18 on one side, and a second motor 19 is fixedly connected to one side of the motor sleeve 18. An insertion block 20 is fixedly connected to the output end of the second motor 19, and the insertion block 20 slides in the insertion slot 17.

[0041] In this embodiment: the insertion block 20 is inserted into the insertion slot 17 and slides within the insertion slot 17. The insertion slot 17 provides sliding space for the insertion block 20, preventing the rotating rod 3 from colliding with the insertion block 20 when it moves laterally. The motor sleeve 18 is fixed to one side of the support frame 15 to support the second motor 19. The output end of the second motor 19 is fixed with the insertion block 20. When installing the rotating rod 3, the insertion block 20 is inserted into the insertion slot 17, and then the second motor 19 drives the winding roller 2 to rotate to wind up the cable.

[0042] The working principle and usage process of this utility model: The take-up roller 2 is used to take up and collect the power cable. The support base plate 1 is used to support the take-up device. When the reciprocating mechanism takes up the cable, it swings the take-up roller 2 left and right to ensure that the cable can be completely wrapped around the circumference of the take-up roller 2 during take-up, avoiding irregular winding of the cable. The first motor 4 is fixed to the ground at the lower end of the support base plate 1. The fixing rod 7 is fixed to the lower end of the support base plate 1 to support the rotating cylinder 8. Multiple rotating cylinders 8 clamp the cross slider 9. The rotating rod 3 is connected to the cross slider 9. When the take-up roller 2 retracts the cable, the first motor... 4. The start-up mechanism drives the disc 5 to rotate, which in turn drives the rotating block 6 to continuously perform circumferential motion. The rotating block 6 slides within the rotating groove 10, and the cross slider 9 is limited by multiple rotating cylinders 8, so that the cross slider 9 can only slide laterally between the multiple rotating cylinders 8. For each circumferential motion of the rotating block 6, the cross slider 9 also reciprocates once, thereby driving the take-up roller 2 to move laterally back and forth on the upper end of the support base plate 1. This ensures that when the take-up roller 2 takes up the cable, it can lay the cable sequentially to fill the circumferential surface of the take-up roller 2. In the next reciprocating motion, the cable is laid on the layer above the cable roll, making the cable winding more regular and avoiding tangling.

[0043] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A power cable winding device, characterized in that: include: Support base plate (1); A take-up roller (2) is disposed on the upper side of the support base plate (1); Rotating rod (3), two rotating rods (3) are provided, and the two rotating rods (3) are respectively fixedly connected to the two ends of the take-up roller (2); The reciprocating mechanism includes a first motor (4), a disc (5), a rotating block (6), a fixed rod (7), a rotating cylinder (8), a cross slider (9), and a rotating groove (10). Multiple fixed rods (7) and rotating cylinders (8) are provided. The first motor (4) is located on the lower side of the supporting base plate (1). The disc (5) is fixedly connected to the output end of the first motor (4). The rotating block (6) is fixedly connected to the upper end of the disc (5). Multiple fixed rods (7) are fixedly connected to the lower end of the supporting base plate (1). Multiple rotating cylinders (8) are rotatably connected to the circumferential surface of multiple fixed rods (7). The cross slider (9) is slidably connected to the circumferential surface of multiple rotating cylinders (8). The rotating groove (10) is opened at the upper end of the cross slider (9). The rotating block (6) slides in the rotating groove (10).

2. The power cable winding device according to claim 1, characterized in that: The rotating rod (3) has a push groove (13) on its circumferential surface. The upper end of the cross slider (9) is fixedly connected to a connecting rod (11). The upper end of the connecting rod (11) is fixedly connected to a push block (12). The push block (12) slides in the push groove (13).

3. The power cable winding device according to claim 2, characterized in that: The upper end of the support base plate (1) is provided with a sliding groove (14), and both connecting rods (11) slide within the sliding groove (14).

4. A power cable winding device according to claim 3, characterized in that: The upper end of the support base plate (1) is fixedly connected to two support frames (15), and the upper end of each of the two support frames (15) is provided with a support groove (16), and the upper end of each of the two rotating rods (3) is provided with an insertion groove (17).

5. A power cable winding device according to claim 4, characterized in that: One of the rotating rods (3) is fixedly connected to a motor sleeve (18), and a second motor (19) is fixedly connected to one side of the motor sleeve (18). An insertion block (20) is fixedly connected to the output end of the second motor (19), and the insertion block (20) slides in the insertion groove (17).

Citation Information

Patent Citations

  • Cable wind-up roll

    CN203187224U