Cable wire coiling machine

Abstract

The utility model is suitable for the technical field of cable and wire processing, and provides a cable and wire coiling machine which comprises a workbench, a coiling mechanism is installed at the bottom of the workbench, a pressing disc mechanism is installed on the workbench and located over the coiling mechanism, and a wire arranging mechanism is installed on the workbench and located on one side of the pressing disc mechanism. The disc pressing mechanism is used for pressing the cable disc on the coiling mechanism below so as to ensure that the cable disc stably rotates to coil the cable, and the cable arranging mechanism is used for arranging cables on a coiling path so as to ensure that the cables are uniformly arranged on the cable disc, so that the cables are uniformly stored on the cable disc, and the attractive appearance of cable coiling is ensured; the length counter mechanism is arranged and used for counting the feeding length of the cable, it is guaranteed that the length of the cable on the cable reel meets the production specification, rapid and neat winding of the cable and the wire is achieved through automatic operation, the production efficiency and the product quality are improved, and the labor intensity is reduced.

Description

Technical Field

[0001] This utility model relates to the field of cable and wire processing technology, and in particular to a cable and wire coiling machine. Background Technology

[0002] Electric wires and cables refer to materials used for power, electrical, and related transmission purposes. There is no strict boundary between "electric wire" and "cable". Generally, products with fewer cores, smaller diameters, and simpler structures are called electric wires, those without insulation are called bare wires, and others are called cables. Conductor cross-sectional areas with larger cross-sectional areas (greater than 6 square millimeters) are called large cables, and those with smaller cross-sectional areas (less than or equal to 6 square millimeters) are called small wires or building wires.

[0003] Traditional cable winding operations rely heavily on manual labor, which is not only inefficient but also results in inconsistent winding quality, affecting the performance and aesthetics of the cables. Utility Model Content

[0004] This utility model provides a cable coiling machine, which aims to solve the problem that traditional cable winding operations rely heavily on manual operation, which is not only inefficient but also results in unstable winding quality, affecting the performance and aesthetics of the cables.

[0005] This utility model is implemented as follows: a cable coiling machine includes a worktable, a coiling mechanism installed at the bottom of the worktable, a pressure plate mechanism installed directly above the coiling mechanism on the worktable, a wire laying mechanism installed on one side of the worktable near the pressure plate mechanism, a metering mechanism installed on the side of the worktable near the wire laying mechanism away from the pressure plate mechanism, and a discharge mechanism installed on the side of the worktable near the pressure plate mechanism away from the wire laying mechanism.

[0006] Preferably, the coiling mechanism includes: a coiling motor, the coiling motor is installed at the bottom of the workbench, the workbench is located on one side of the coiling motor and is rotatably connected to the coiling shaft via a bearing, the output end of the coiling motor is connected to the coiling shaft via a belt, the top end of the coiling shaft passes through the workbench and extends to the top of the workbench, and a coiling disc is fixedly connected to the top end of the coiling shaft.

[0007] The beneficial effect of adopting the above-mentioned further solution is that it can be used to drive the cable reel to rotate.

[0008] Preferably, the pressure plate mechanism includes: a support guide column, wherein several sets of support guide columns are arranged, and the several sets of support guide columns are sequentially and vertically installed on the top of the workbench. An installation plate is installed on the top of the several sets of support guide columns, and a pressure plate telescopic cylinder is installed on the top of the installation plate. The output end of the pressure plate telescopic cylinder passes through the installation plate and extends to the bottom. A flange cover is fixedly connected to the output end of the pressure plate telescopic cylinder. A sleeve connecting rod is fixedly connected to the bottom of the flange cover. The two ends of the sleeve connecting rod are sequentially sleeved on the support guide columns on both sides, and a rocker head is rotatably connected to the bottom end of the sleeve connecting rod.

[0009] The beneficial effect of adopting the above-mentioned further solution is that it can be used to press the cable reel on the lower winding mechanism to ensure that the cable reel rotates stably to wind the cable.

[0010] Preferably, the cable laying mechanism includes: a cable laying frame, which is fixedly installed on a workbench. A cable laying motor is installed at the top of the cable laying frame, and the output end of the cable laying motor passes through the top of the workbench. A cable laying screw is fixedly connected to the output end of the cable laying motor. The bottom of the cable laying screw is rotatably connected to the workbench via a bearing. A cable laying guide post is symmetrically installed on both sides of the cable laying screw on the workbench. A cable laying sleeve is drivenly connected to the cable laying screw. Both ends of the cable laying sleeve are sleeved on the cable laying guide posts on both sides. A cable laying guide rod is fixedly connected to the cable laying sleeve. The cable laying guide rod extends downward through the bottom of the cable laying frame, and a cable laying bracket is fixedly connected to the bottom of the cable laying guide rod.

[0011] The beneficial effect of adopting the above-mentioned further solution is that adjusting the height of the cable on the incoming path can ensure that the cable is evenly arranged on the cable reel, so that the cable is evenly stored on the cable reel.

[0012] Preferably, the meter-counting mechanism includes: a housing, the bottom of which is fixedly connected to a workbench; an adjusting screw is rotatably connected to the housing; a handwheel is fixedly connected to the top of the adjusting screw; a guide rod is symmetrically installed on both sides of the housing on the adjusting screw; a pressure roller seat is fixedly connected to the bottom of the adjusting screw; the two ends of the pressure roller seat are sleeved on the two guide rods; a first meter-counting wheel is installed on the pressure roller seat; a second meter-counting wheel is installed on the housing directly below the first meter-counting wheel; a vertical guide roller is installed on both sides of the housing on the first and second meter-counting wheels; and a horizontal guide roller is installed on one side of the housing on both sides of the two sets of vertical guide rollers.

[0013] The beneficial effects of adopting the above-mentioned further solution are: counting the cable feeding length ensures that the cable length on the cable reel meets the production specifications, facilitates counting of cables of different sizes, and also makes it easier to thread the cable between the two meter reels, making it easier for workers to operate.

[0014] Preferably, the discharge mechanism includes: a discharge horizontal plate, which is installed on the top of the workbench, and a plurality of discharge guide rollers are installed on the discharge horizontal plate.

[0015] The beneficial effects of adopting the above-mentioned further solution are: it facilitates the pushing of the cable reel onto the discharge horizontal plate, and the cable reel slides on the discharge guide roller to discharge the material, reducing the labor intensity of the workers and making the material discharge easier.

[0016] Preferably, a PLC controller is installed on the workbench.

[0017] The beneficial effect of adopting the above-mentioned further solution is that it facilitates the normal operation of the PLC controller control device.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a cable and wire coiling machine, which is equipped with a coiling mechanism to drive the cable reel to rotate and coil the wire; a pressure plate mechanism to press the cable reel on the lower coiling mechanism to ensure stable rotation and coiling; a wire arranging mechanism to arrange the cable along the coiling path to ensure that the cable is evenly arranged on the cable reel and neatly coiled; and a metering mechanism to count the cable feeding length to ensure that the cable length on the cable reel meets the production specifications. Through automated operation, it achieves fast and neat winding of cables and wires, which not only improves production efficiency and product quality but also reduces labor intensity. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 for Figure 1 A schematic diagram of the side view structure;

[0021] Figure 3 for Figure 1 Another side view of the structure;

[0022] Figure 4 for Figure 1 Schematic diagram of the wiring mechanism in the middle

[0023] Figure 5 for Figure 1 A schematic diagram of the meter-counting mechanism in the image.

[0024] In the diagram: 1. Workbench; 2. Winding mechanism; 21. Winding motor; 22. Winding shaft; 23. Winding disc; 3. Pressing plate mechanism; 31. Support guide column; 32. Mounting plate; 33. Pressing plate telescopic cylinder; 34. Flange cover; 35. Sleeve connecting rod; 36. Shaking head; 4. Wire laying mechanism; 41. Wire laying frame; 42. Wire laying motor; 43. Wire laying screw; 44. Wire laying guide column; 45. Wire laying sleeve; 46. Wire laying guide rod; 47. Wire laying frame base; 5. Metering device mechanism; 51. Housing; 52. Adjusting screw; 53. Handwheel; 54. Guide rod; 55. Pressing roller base; 56. First metering wheel; 57. Second metering wheel; 58. Vertical guide roller; 59. Horizontal guide roller; 6. Discharge mechanism; 61. Discharge horizontal plate; 63. Discharge guide roller; 7. PLC controller. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0026] Please see Figure 1-5 This utility model provides a technical solution for a cable and wire coiling machine: A cable and wire coiling machine includes a workbench 1, a coiling mechanism 2 installed at the bottom of the workbench 1, a pressure plate mechanism 3 installed directly above the coiling mechanism 2 on the workbench 1, a wire laying mechanism 4 installed on one side of the workbench 1 located on the pressure plate mechanism 3, a metering mechanism 5 installed on the side of the workbench 1 located on the wire laying mechanism 4 away from the pressure plate mechanism 3, and a discharge mechanism 6 installed on the side of the workbench 1 located on the pressure plate mechanism 3 away from the wire laying mechanism 4.

[0027] In this embodiment, a coiling mechanism 2 is provided to drive the cable reel to rotate and coil the cable. A pressure plate mechanism 3 is provided to press the cable reel on the lower coiling mechanism 2 to ensure stable rotation and coiling. A cable laying mechanism 4 is provided to lay the cable along the coiling path to ensure that the cable is evenly arranged on the cable reel and neatly coiled. A meter counter mechanism 5 is provided to count the cable feeding length to ensure that the cable length on the cable reel meets the production specifications. Through automated operation, the cable is quickly and neatly wound, which not only improves production efficiency and product quality but also reduces labor intensity.

[0028] Furthermore, the coiling mechanism 2 includes: a coiling motor 21, which is installed at the bottom of the workbench 1. The workbench 1 is located on one side of the coiling motor 21 and is rotatably connected to the coiling shaft 22 via a bearing. The output end of the coiling motor 21 is connected to the coiling shaft 22 via a belt. The top end of the coiling shaft 22 passes through the workbench 1 and extends to the top of the workbench 1. A coiling disc 23 is fixedly connected to the top end of the coiling shaft 22.

[0029] In this embodiment, a coiling mechanism 2 is provided to drive the cable reel to rotate and coil the cable. The coiling mechanism 2 includes a coiling motor 21, a coiling shaft 22, and a coiling reel 23. The cable reel is placed on the coiling reel 23. By driving the coiling motor 21, the belt drives the coiling shaft 22 to rotate, thereby driving the coiling reel 23 at the top to rotate, and the cable reel rotates and coils the cable accordingly.

[0030] Typically, the pressure plate mechanism 3 includes: a support guide column 31, several sets of support guide columns 31 are arranged, several sets of support guide columns 31 are vertically installed on the top of the workbench 1, an mounting plate 32 is installed on the top of the several sets of support guide columns 31, a pressure plate telescopic cylinder 33 is installed on the top of the mounting plate 32, the output end of the pressure plate telescopic cylinder 33 passes through the mounting plate 32 and extends to the bottom, a flange cover 34 is fixedly connected to the output end of the pressure plate telescopic cylinder 33, a sleeve connecting rod 35 is fixedly connected to the bottom of the flange cover 34, the two ends of the sleeve connecting rod 35 are sequentially sleeved on the support guide columns 31 on both sides, and a rocker head 36 is rotatably connected to the bottom end of the sleeve connecting rod 35.

[0031] In this embodiment, a pressure plate mechanism 3 is provided to press the cable reel on the lower coiling mechanism 2, ensuring that the cable reel rotates stably to coil the cable. The pressure plate mechanism 3 includes a support guide post 31, a mounting plate 32, a compression telescopic cylinder 33, a flange cover 34, a sleeve connecting rod 35, and a swaying disc 36. By driving the compression telescopic cylinder 33, the flange cover 34 is pressed down, and the sleeve connecting rod 35 slides downward on the support guide posts 31 on both sides. The swaying disc 36 is installed on the sleeve connecting rod 35 through the flange. The swaying disc 36 is inserted into the center circle of the cable reel. Under the drive of the coiling mechanism 2, the cable reel rotates, and the swaying disc 36 follows the rotation of the cable reel to ensure that the cable reel rotates stably and coils the cable stably.

[0032] Specifically, the cable laying mechanism 4 includes: a cable laying frame 41, which is fixedly installed on the workbench 1. A cable laying motor 42 is installed at the top of the cable laying frame 41. The output end of the cable laying motor 42 passes through the top of the workbench 1. A cable laying screw 43 is fixedly connected to the output end of the cable laying motor 42. The bottom of the cable laying screw 43 is rotatably connected to the workbench 1 through a bearing. A cable laying guide post 44 is symmetrically installed on both sides of the cable laying screw 43 on the workbench 1. A cable laying sleeve 45 is drivenly connected to the cable laying screw 43. The two ends of the cable laying sleeve 45 are sleeved on the cable laying guide posts 44 on both sides. A cable laying guide rod 46 is fixedly connected to the cable laying sleeve 45. The cable laying guide rod 46 extends downward through the bottom of the cable laying frame 41. A cable laying bracket 47 is fixedly connected to the bottom of the cable laying guide rod 46.

[0033] In this embodiment, a cable routing mechanism 4 is provided to route the cables along the cable path, ensuring that the cables are evenly arranged on the cable reel and stored uniformly. The cable routing mechanism 4 includes a cable routing frame 41, which is mounted on a support platform on the workbench 1. Driven by the cable routing motor 42, the cable routing screw 43 can rotate, thereby causing the cable routing sleeve 45 to slide on the cable routing guide post 44. The cable routing guide rod 46 is fixed to the connecting plate of the cable routing sleeve 45. The cable routing bracket 47 at the bottom of the cable routing guide rod 46 can move up and down with the cable routing sleeve 45, thereby adjusting the height of the cables along the cable path to ensure that the cables are evenly arranged on the cable reel and stored uniformly.

[0034] In addition, the meter-counting mechanism 5 includes: a housing 51, the bottom of which is fixedly connected to the workbench 1; an adjusting screw 52 is rotatably connected to the housing 51; a handwheel 53 is fixedly connected to the top of the adjusting screw 52; a guide rod 54 is symmetrically installed on both sides of the housing 51 on the adjusting screw 52; a pressure roller seat 55 is fixedly connected to the bottom of the adjusting screw 52; the two ends of the pressure roller seat 55 are sleeved on the two guide rods 54; a first meter-counting wheel 56 is installed on the pressure roller seat 55; a second meter-counting wheel 57 is installed on the housing 51 directly below the first meter-counting wheel 56; a vertical guide roller 58 is installed on both sides of the housing 51 on the first meter-counting wheel 56 and the second meter-counting wheel 57; and a horizontal guide roller 59 is installed on one side of the housing 51 on both sides of the two sets of vertical guide rollers 58.

[0035] In this embodiment, a measuring device 5 is provided to count the length of the cable feed, ensuring that the cable length on the cable reel meets the production specifications. The measuring device 5 includes a housing 51, which is mounted on the workbench 1 via a base. The cable to be wound passes sequentially between the horizontal guide roller 59, the vertical guide roller 58, and the two measuring wheels. The horizontal guide roller 59 and the vertical guide roller 58 guide the cable to prevent tangling and ensure stable cable output. The first measuring wheel 56 and the second measuring wheel 57 clamp the cable along the path and follow the cable's movement to record the cable length. The height of the first measuring wheel 56 can be freely adjusted by the handwheel 53 above it. Rotating the handwheel 53 drives the adjusting screw 52 to rotate, thereby causing the pressure roller seat 55 to slide up and down on the guide rod to adjust the height of the first measuring wheel 56. This facilitates counting cables of different sizes and also makes it easier for the cable to be threaded between the two measuring wheels, making it convenient for operators to operate.

[0036] In addition, the discharge mechanism 6 includes a discharge horizontal plate 61, which is installed on the top of the workbench 1, and several sets of discharge guide rollers 62 are installed on the discharge horizontal plate 61.

[0037] In this embodiment, a discharge mechanism 6 is provided to facilitate the discharge of the coiled cable reel. The height of the discharge horizontal plate 61 is the same as the height of the coiled cable reel 23, which facilitates the cable reel to be pushed onto the discharge horizontal plate 61 and then slides on the discharge guide roller 62 to discharge the cable reel, reducing the labor intensity of the workers and making the discharge easier.

[0038] It should be noted that a PLC controller 7 is installed on workbench 1.

[0039] In this embodiment, a PLC controller 7 is installed on the housing on the workbench 1, and the electrical components of each mechanism are electrically connected to the PLC controller 7, which facilitates the normal operation of the control device by the PLC controller 7.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cable and wire coiling machine, characterized in that: The device includes a workbench (1), a coiling mechanism (2) installed at the bottom of the workbench (1), a pressure plate mechanism (3) installed directly above the coiling mechanism (2) on the workbench (1), a wire laying mechanism (4) installed on one side of the workbench (1) on the pressure plate mechanism (3), a metering mechanism (5) installed on the side of the workbench (1) on the wire laying mechanism (4) away from the pressure plate mechanism (3), and a discharge mechanism (6) installed on the side of the workbench (1) on the pressure plate mechanism (3) away from the wire laying mechanism (4).

2. The cable coiling machine according to claim 1, characterized in that: The coiling mechanism (2) includes: a coiling motor (21), which is installed at the bottom of the workbench (1). The workbench (1) is located on one side of the coiling motor (21) and is rotatably connected to a coiling shaft (22) via a bearing. The output end of the coiling motor (21) is connected to the coiling shaft (22) via a belt. The top end of the coiling shaft (22) passes through the workbench (1) and extends to the top end of the workbench (1). A coiling disc (23) is fixedly connected to the top end of the coiling shaft (22).

3. The cable coiling machine according to claim 1, characterized in that: The pressure plate mechanism (3) includes: a support guide column (31), which is provided in several groups. The several groups of support guide columns (31) are vertically installed on the top of the workbench (1) in sequence. The top of the several groups of support guide columns (31) is equipped with an installation plate (32). The top of the installation plate (32) is equipped with a pressure plate telescopic cylinder (33). The output end of the pressure plate telescopic cylinder (33) passes through the installation plate (32) and extends to the bottom. The output end of the pressure plate telescopic cylinder (33) is fixedly connected to a flange cover (34). The bottom of the flange cover (34) is fixedly connected to a sleeve connecting rod (35). The two ends of the sleeve connecting rod (35) are sequentially sleeved on the support guide columns (31) on both sides. The bottom end of the sleeve connecting rod (35) is rotatably connected to a rocker head (36).

4. A cable coiling machine according to claim 1, characterized in that: The wiring mechanism (4) includes: a wiring frame (41), which is fixedly installed on the workbench (1). A wiring motor (42) is installed at the top of the wiring frame (41). The output end of the wiring motor (42) passes through the top of the workbench (1). A wiring screw (43) is fixedly connected to the output end of the wiring motor (42). The bottom of the wiring screw (43) is rotatably connected to the workbench (1) through a bearing. The workbench (1) is located at the wiring... A cable guide post (44) is symmetrically installed on both sides of the cable screw (43). A cable sleeve (45) is drivenly connected to the cable screw (43). The two ends of the cable sleeve (45) are sleeved on the cable guide posts (44) on both sides. A cable guide rod (46) is fixedly connected to the cable sleeve (45). The cable guide rod (46) extends downward through the bottom of the cable frame (41). A cable bracket seat (47) is fixedly connected to the bottom of the cable guide rod (46).

5. A cable and wire coiling machine according to claim 1, characterized in that: The meter-counting mechanism (5) includes: a housing (51), the bottom of which is fixedly connected to the workbench (1); an adjusting screw (52) is rotatably connected to the housing (51); a handwheel (53) is fixedly connected to the top of the adjusting screw (52); a guide rod (54) is symmetrically installed on both sides of the adjusting screw (52) on the housing (51); and a pressure roller seat (55) is fixedly connected to the bottom of the adjusting screw (52). 5) The two ends are sleeved on the two side guide rods (54). The first metering wheel (56) is installed on the pressure wheel seat (55). The second metering wheel (57) is installed on the housing (51) directly below the first metering wheel (56). A vertical guide roller (58) is installed on both sides of the housing (51) of the first metering wheel (56) and the second metering wheel (57). A horizontal guide roller (59) is installed on one side of the housing (51) of the two sets of vertical guide rollers (58).

6. A cable coiling machine according to claim 1, characterized in that: The discharge mechanism (6) includes a discharge horizontal plate (61), which is installed on the top of the workbench (1) and a number of discharge guide rollers (62) are installed on the discharge horizontal plate (61).

7. A cable and wire coiling machine according to claim 1, characterized in that: A PLC controller (7) is installed on the workbench (1).

Images