Maintenance and detection device for coal mine electromechanical equipment
By designing an adjustable maintenance platform structure, the problem of the inability of the elevator platform to flexibly adjust the distance to the equipment was solved, enabling efficient and safe maintenance of coal mine electromechanical equipment.
Patent Information
- Application Number
- CN202423293823.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the current maintenance process of coal mine electromechanical equipment, the distance between the elevator maintenance platform and the top of the equipment cannot be flexibly adjusted, making it difficult for operators to easily approach the equipment for maintenance, thus affecting maintenance efficiency and safety.
A maintenance and testing device for coal mine electromechanical equipment was designed, comprising a frame, a lifting frame, a hydraulic cylinder, a maintenance platform, a slide rail, and a lead screw structure. The hydraulic cylinder drives the lifting frame and the lead screw structure to achieve horizontal movement and position adjustment of the maintenance platform, and the stability is improved by combining the inclined support and the elastic buckle structure.
It enables flexible adjustment of the distance between the maintenance platform and the equipment, allowing operators to perform maintenance in the optimal position, reducing maintenance difficulty, and improving maintenance efficiency and safety.
Smart Images

Figure CN223547657U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of coal mine electromechanical equipment maintenance technology, and in particular relates to a coal mine electromechanical equipment maintenance and testing device. Background Technology
[0002] Coal mining operations require a large number of mining equipment, including large fully mechanized mining machines and hydraulic supports. The size and height of this equipment make subsequent maintenance, repair, and inspection difficult, especially during maintenance, which often requires workers to climb to the top of the equipment to perform repairs and inspections, such as replacing the roof of a hydraulic support in a roadway.
[0003] The current operating method involves using a lift, with operators working after the lift is raised.
[0004] However, in actual operation, due to the location of maintenance equipment, there is a large distance between the operator and the maintenance part after the operator climbs up on the maintenance platform of the elevator, making it difficult to conveniently maintain, inspect, or disassemble the equipment during operation.
[0005] The specific reason is that in existing publicly available maintenance equipment, the maintenance platform on the lift cannot be moved horizontally to a position close to the top of the equipment, making it convenient for workers to approach and operate the equipment. Furthermore, horizontal movement of the maintenance platform results in low stability and poses a significant risk during maintenance.
[0006] Furthermore, because the maintenance platform cannot move horizontally during the maintenance process, the distance between the operator and the maintenance equipment cannot be flexibly adjusted. This has the drawback that when large parts are being removed from the equipment, the distance between the maintenance platform and the equipment needs to be adjusted flexibly. This is to facilitate the operator's placement of the disassembled parts on the maintenance platform from a better position, and also to facilitate the movement of the parts onto the equipment platform. Therefore, an adjustable maintenance platform is crucial for improving maintenance efficiency, increasing flexibility during the maintenance process, and enhancing the safety of maintenance operations. Utility Model Content
[0007] Based on the above background, the purpose of this utility model is to provide a maintenance and testing device for coal mine electromechanical equipment.
[0008] To achieve the above objectives, the present invention adopts the following technical solution:
[0009] A maintenance and testing device for coal mine electromechanical equipment, including a maintenance platform mechanism installed on a hoist;
[0010] The maintenance platform mechanism includes a frame, a lifting frame structure is hinged on the frame, and a hydraulic cylinder structure for raising the lifting frame structure is installed on the frame.
[0011] The lifting frame structure is equipped with a maintenance platform structure, which includes a maintenance platform and a number of slide rails that are fixedly connected to the lifting frame structure at the bottom of the maintenance platform.
[0012] The lifting frame structure is equipped with a lead screw structure that drives the maintenance platform to move.
[0013] The outer end of the slide rail is supported by a long, inclined bracket.
[0014] Preferably, the frame includes a base platform mounted on the elevator, and a pair of vertical supports are fixedly connected to the top outer side of the base platform;
[0015] The top of the vertical support is fixedly connected to an upper crossbeam.
[0016] An inclined fixing bracket is welded between the vertical support and the base platform.
[0017] Preferably, the lifting frame structure includes a pair of upper lifting arms and a pair of lower lifting arms;
[0018] The upper lifting arm is hinged to the upper crossbeam, and the lower lifting arm is hinged to the upper end of the vertical support.
[0019] The outer ends of the upper lifting arm and the lower lifting arm are respectively fixedly connected to hinge shafts, and the two ends of the hinge shafts are hinged to hinge seats, which are fixed to the corresponding upper crossbeam and vertical support.
[0020] Preferably, the hydraulic cylinder structure includes a hinged hydraulic cylinder, the cylinder barrel of which is hinged to a long fixed rod, and the long fixed rod is fixed between vertical supports;
[0021] The piston rod of the hydraulic cylinder is hinged between the lower lifting arms, and a fixed crossbeam is fixedly connected between the lower lifting arms. The piston rod of the hydraulic cylinder is hinged to the center of the fixed crossbeam.
[0022] Preferably, a vertically arranged mounting platform is fixedly connected to the inner end of the inspection platform;
[0023] The upper lifting arm and the lower lifting arm are mounted on the mounting platform.
[0024] Preferably, the lead screw structure includes a lead screw motor fixedly mounted on the mounting plate; a lead screw is mounted on the output shaft of the lead screw motor;
[0025] The bottom of the inspection platform is equipped with a lead screw seat for threaded connection lead screws;
[0026] Several sliding blocks that are slidably connected to slide rails are fixedly installed on both sides of the bottom of the inspection platform.
[0027] Preferably, a crossbeam is fixedly connected between the outer ends of the slide rail, and a bearing bracket for rotating connecting screw is installed on the crossbeam.
[0028] Preferably, the upper end of the long inclined support is hinged to the outer end of the slide rail by a pin.
[0029] An elastic buckle structure is fixedly connected to the outer wall of the base platform, and the elastic buckle structure is locked to the lower end of the long inclined bracket.
[0030] Preferably, the elastic buckle structure includes a bracket fixedly connected to the base platform, a locking rod slidably connected to the bracket, and a spring sleeved on the locking rod.
[0031] The end of the locking rod is integrally formed with a curved section.
[0032] This utility model has the following beneficial effects:
[0033] 1. During maintenance operations, the maintenance platform can be moved, and the relative distance between the maintenance platform and the equipment to be maintained can be adjusted by horizontal movement adjustment, so as to facilitate the operation personnel to maintain the equipment in the best position and to transport the disassembled parts to the maintenance platform in the best spatial position.
[0034] 2. The lifting frame structure and hydraulic cylinder structure are used to lift the maintenance platform and other structures from a tilted state to a horizontal state, thereby reducing the space occupied by the equipment and increasing the ease of moving the equipment during the lifting process.
[0035] 3. The maintenance platform can be moved horizontally during operation via a screw and other structures. The position of the movement is adjustable, which makes it easy to adjust the relative position between the operator and the equipment. This allows the operator to be positioned in the optimal space for operation, reducing the difficulty of maintenance work.
[0036] 4. During operation, first, the long inclined bracket is flipped to the curved part near the locking rod at its lower end. At this time, the operator pulls the locking rod, and with the elastic restoring force of the spring, the locking rod locks into the locking hole at the lower end of the long inclined bracket. This method supports the outer end of the slide rail, thereby maintaining the stability of the slide rail. Especially when the maintenance platform is moved to the outer end of the slide rail, the stability is further increased under the support of the long inclined bracket. Attached Figure Description
[0037] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0038] Figure 1 This is a schematic diagram of the overall structure in an embodiment of the present utility model;
[0039] Figure 2 This is a schematic diagram of the lead screw structure in an embodiment of the present utility model;
[0040] Figure 3 This is a schematic diagram of the locking rod and spring in an embodiment of this utility model;
[0041] Figure 4 This is a schematic diagram of the dispersed structure in an embodiment of the present utility model;
[0042] Figure 5 This is an embodiment of the present utility model. Figure 1 A structural diagram from another perspective;
[0043] Figure 6 This is a front view of an embodiment of the present invention.
[0044] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0045] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0046] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0047] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0048] Example 1
[0049] like Figure 1-6 As shown, a coal mine electromechanical equipment maintenance and testing device includes a maintenance platform mechanism installed on a hoist. Specifically, the hoist is a conventional hoist disclosed in the prior art, and the maintenance platform mechanism is fixedly installed on the lifting platform of the hoist. During operation, the hoist is raised in height, and the maintenance platform mechanism is used to adjust the horizontal distance between the device and the equipment.
[0050] Specifically, the maintenance platform mechanism includes a frame, the structure of which is as follows: the frame includes a base platform 12 mounted on the elevator, and a pair of vertical supports 11 are fixedly connected to the top left side of the base platform 12; the vertical supports 11 are welded to the front and rear edges of the base platform 12. An upper crossbeam 14 is fixedly connected to the top of the vertical supports 11.
[0051] Meanwhile, a diagonal fixed bracket 13 is welded between the vertical bracket 11 and the base platform 12.
[0052] The aforementioned frame is hinged with a lifting frame structure, specifically, the lifting frame structure includes a pair of upper lifting arms 21 and a pair of lower lifting arms (each pair of lifting arms is spaced apart front and rear).
[0053] Meanwhile, the upper lifting arm 21 is hinged to the upper crossbeam 14, and the lower lifting arm is hinged to the upper end of the vertical support 11. Specifically, the hinges are as follows: the outer ends of the upper lifting arm 21 and the lower lifting arm are respectively fixedly connected to hinge shafts 22, and the two ends of the hinge shafts 22 are hinged to hinge seats, which are fixed to the corresponding upper crossbeam 14 and vertical support 11.
[0054] At the same time, in order to lift the lifting frame structure from a tilted state (when the entire device occupies the least space and is easy to move) to a horizontal state.
[0055] The aforementioned frame is equipped with a hydraulic cylinder structure for raising and lifting the frame.
[0056] Specifically, the hydraulic cylinder structure includes a hydraulic cylinder 23 with a hinged arrangement. The cylinder barrel of the hydraulic cylinder 23 is hinged to a long fixed rod (a hinge tongue plate is fixedly connected to the cylinder barrel, and the hinge tongue plate is hinged to the long fixed rod). The long fixed rod is fixed between the lower sides of the vertical support 11.
[0057] Meanwhile, the piston rod of the hydraulic cylinder 23 is hinged between the lower lifting arms. Specifically, a fixed crossbeam 211 is fixedly connected between the lower lifting arms, and the piston rod of the hydraulic cylinder 23 is hinged to the center of the fixed crossbeam 211.
[0058] Specifically, a hinge seat is fixedly connected to the bottom of the fixed crossbeam 211, and a hinge tongue is fixedly connected to the piston rod of the hydraulic cylinder 23. The hinge tongue is hinged to the hinge seat by a pin.
[0059] During operation, the operator opens the hydraulic cylinder 23, which drives the plunger rod to push up the fixed crossbeam 211. Because the hydraulic cylinder 23 is hinged, after being pushed up, the lifting frame structure gradually rises from a downward tilting state to a horizontal state. At this time, the lifting platform is raised to the height corresponding to the maintenance part of the maintenance equipment, which facilitates maintenance.
[0060] The aforementioned lifting frame structure is equipped with a maintenance platform structure, which includes a maintenance platform 4. The upper and lower lifting arms are mounted on the maintenance platform 4 in the following manner and structure:
[0061] The inner end of the inspection platform 4 is fixedly connected to a vertically set installation platform 3; the upper lifting arm 21 and the lower lifting arm are installed on the installation platform 3, specifically using a fixed installation method.
[0062] In order to enable the maintenance platform 4 to be moved during the operation, the relative distance between the maintenance platform 4 and the maintenance equipment can be adjusted by horizontal movement adjustment, so as to facilitate the maintenance of the equipment by the operators in the best position, and the disassembled parts can be transported to the maintenance platform 4 in the best spatial position.
[0063] Specifically, the bottom of the aforementioned inspection platform 4 has a pair of sliding rails 31 that are spaced apart and fixedly connected to the lifting frame structure.
[0064] Specifically, a pair of slide blocks 42 are fixedly installed on the bottom sides of the inspection platform 4, which are spaced apart and slidably connected to the slide rail 31. The slide blocks 42 are T-shaped, and the corresponding slide rail 31 has a matching T-shaped groove.
[0065] During operation, the maintenance platform 4 is limited to sliding on the slide block through the aforementioned slide block 42 and T-shaped slide groove structure.
[0066] Meanwhile, a lead screw structure that drives the maintenance platform 4 to move is installed on the lifting frame structure. Specifically, the lead screw structure includes a lead screw motor 5 fixedly installed on the mounting platform 3; a lead screw 51 is installed on the output shaft of the lead screw motor 5; and a lead screw seat 41 with a threaded connection to the lead screw 51 is installed at the bottom of the maintenance platform 4.
[0067] A crossbeam is fixedly connected between the outer ends of the slide rail 31, and a bearing bracket for rotating the lead screw 51 is mounted on the crossbeam.
[0068] During operation, the operator turns on the lead screw motor 5. At this time, driven by the lead screw motor 5, the maintenance platform 4, which is threadedly connected to the lead screw seat 41, moves. In this way, the maintenance platform 4 can be easily moved horizontally to the optimal position for maintenance equipment.
[0069] The top of the aforementioned maintenance platform 4 is equipped with a guardrail, allowing workers to operate within the enclosed environment created by the guardrail, thereby increasing operational safety.
[0070] Example 2
[0071] like Figure 1-6 As shown, in this embodiment, based on the structure of embodiment 1, since the slide rail 31 is extended, in order to improve the stability of the maintenance platform 4, especially when moving to the outer end of the slide rail 31, and to ensure the stability and safety of the maintenance platform 4, the outer end of each slide rail 31 is supported by an inclined long bracket 6.
[0072] Specifically, the outer end of the slide rail 31 is supported by an inclined long bracket 6, and the upper end of the long bracket 6 is hinged to the outer end of the slide rail 31 by a pin.
[0073] Meanwhile, an elastic buckle structure 61 is fixedly connected to the outer wall of the base platform 12, and the elastic buckle structure 61 is locked at the lower end of the long inclined bracket 6.
[0074] Specifically, the elastic buckle structure includes a bracket 614 fixedly connected to the base platform 12, a locking rod 611 slidably connected to the bracket 614, and a spring 612 sleeved on the locking rod 611. Specifically, the outer end of the locking rod 611 is fixedly connected to a spring seat 613, the inner end of the spring 612 is fixedly connected to the bracket 614, and the outer end is fixed to the spring seat 613.
[0075] Meanwhile, the end of the locking bar 611 is integrally formed with a curved part 6111.
[0076] During operation, the long inclined bracket 6 is first flipped to its lower end near the curved part on the locking rod 611. At this time, the operator pulls the locking rod 611. With the elastic restoring force of the spring 612, the locking rod 611 locks into the locking hole at the lower end of the long inclined bracket 6. This method supports the outer end of the slide rail 31, thereby maintaining the stability of the slide rail 31. Especially when the maintenance platform 4 moves to the outer end of the slide rail 31, the stability is further increased under the support of the long inclined bracket 6.
[0077] Of course, the above description is not intended to limit the present utility model, and the present utility model is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present utility model should also fall within the protection scope of the present utility model.
Claims
1. A maintenance and testing device for coal mine electromechanical equipment, characterized in that, This includes the maintenance platform mechanism installed on the elevator; The maintenance platform mechanism includes a frame, a lifting frame structure is hinged on the frame, and a hydraulic cylinder structure for raising the lifting frame structure is installed on the frame. The lifting frame structure is equipped with a maintenance platform structure, which includes a maintenance platform and a number of slide rails that are fixedly connected to the lifting frame structure at the bottom of the maintenance platform. The lifting frame structure is equipped with a lead screw structure that drives the maintenance platform to move. The outer end of the slide rail is supported by a long, inclined bracket.
2. The coal mine electromechanical equipment maintenance and testing device according to claim 1, characterized in that, The frame includes a base platform mounted on the elevator, and a pair of vertical supports are fixedly connected to the top outer side of the base platform. The top of the vertical support is fixedly connected to an upper crossbeam. An inclined fixing bracket is welded between the vertical support and the base platform.
3. The coal mine electromechanical equipment maintenance and testing device according to claim 2, characterized in that, The lifting frame structure includes a pair of upper lifting arms and a pair of lower lifting arms; The upper lifting arm is hinged to the upper crossbeam, and the lower lifting arm is hinged to the upper end of the vertical support. The outer ends of the upper lifting arm and the lower lifting arm are respectively fixedly connected to hinge shafts, and the two ends of the hinge shafts are hinged to hinge seats, which are fixed to the corresponding upper crossbeam and vertical support.
4. The coal mine electromechanical equipment maintenance and testing device according to claim 3, characterized in that, The hydraulic cylinder structure includes a hinged hydraulic cylinder, the cylinder barrel of which is hinged to a long fixed rod, which is fixed between vertical supports. The piston rod of the hydraulic cylinder is hinged between the lower lifting arms, and a fixed crossbeam is fixedly connected between the lower lifting arms. The piston rod of the hydraulic cylinder is hinged to the center of the fixed crossbeam.
5. The coal mine electromechanical equipment maintenance and testing device according to claim 3, characterized in that, The inner end of the inspection platform is fixedly connected to a vertically installed mounting platform. The upper lifting arm and the lower lifting arm are mounted on the mounting platform.
6. The coal mine electromechanical equipment maintenance and testing device according to claim 5, characterized in that, The lead screw structure includes a lead screw motor fixedly mounted on the mounting plate; a lead screw is mounted on the output shaft of the lead screw motor. The bottom of the inspection platform is equipped with a lead screw seat for threaded connection lead screws; Several sliding blocks that are slidably connected to slide rails are fixedly installed on both sides of the bottom of the inspection platform.
7. The coal mine electromechanical equipment maintenance and testing device according to claim 6, characterized in that, A crossbeam is fixedly connected between the outer ends of the slide rail, and a bearing bracket for rotating connecting screw is installed on the crossbeam.
8. The coal mine electromechanical equipment maintenance and testing device according to claim 2, characterized in that, The upper end of the long inclined support is hinged to the outer end of the slide rail by a pin. An elastic buckle structure is fixedly connected to the outer wall of the base platform, and the elastic buckle structure is locked to the lower end of the long inclined bracket.
9. The coal mine electromechanical equipment maintenance and testing device according to claim 8, characterized in that, The elastic buckle structure includes a bracket fixedly connected to the base platform, a locking rod slidably connected to the bracket, and a spring sleeved on the locking rod. The end of the locking rod is integrally formed with a curved section.