Knitting needle quenching furnace oil groove with stirring function

By designing an oil tank with a stirring function for the knitting needle quenching furnace, the problem of uneven heating of quenching oil was solved, improving the quenching quality and ease of operation of the knitting needles.

CN223548047UActive Publication Date: 2025-11-14YANTAI MIGAO INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423037491.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-14
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The existing equipment is not convenient for stirring the quenching oil during use, which leads to uneven heating of the quenching oil. This may cause defects such as deformation and cracking of the knitting needles during quenching, affecting the quenching quality.

Method used

A knitting quenching furnace oil tank with stirring function was designed, including a shell, motor, temperature sensor and power distribution box. The stirring blades driven by the motor stir the quenching oil, and the temperature is monitored in real time by the temperature sensor to ensure the uniformity of oil temperature.

Benefits of technology

It achieves uniformity of quenching oil temperature, improves the quenching effect and quality of knitting needles, prevents the impact of excessively low local temperature, and facilitates temperature control and operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal heat treatment, and discloses a knitting needle quenching furnace oil tank with a stirring function, which comprises a shell, a motor is fixedly arranged at the top of the shell, a temperature detector for displaying is in threaded connection with the top of the shell, a distribution box is fixedly arranged on one side of the shell, and a stirring device is arranged on the other side of the shell. A containing box is arranged in the shell, and a supporting frame is fixedly installed at the bottom of the shell. According to the knitting needle quenching furnace oil tank with the stirring function, through cooperative arrangement of the shell, the motor, the temperature detector and the distribution box, quenching oil in the device can be stirred when the device is used, so that the temperature of the quenching oil in the device is more uniform, the quenching effect on a knitting needle is improved, and the quality of the quenched knitting needle is improved; the quenching oil can be contained in the shell, meanwhile, the motor and the temperature detector are supported, the quenching oil in the device can be stirred through the motor, and therefore the quenching oil is heated more evenly.
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Description

Technical Field

[0001] This utility model relates to the field of metal heat treatment technology, specifically to an oil tank for a knitting quenching furnace with a stirring function. Background Technology

[0002] In the metal processing industry, the quenching treatment of knitting needles is an important step in improving their hardness and wear resistance. In the traditional quenching furnace oil tank, the uneven temperature distribution of the quenching oil during the quenching process often leads to inconsistent quenching effects on the knitting needles, affecting product quality. Therefore, it is particularly important to develop a quenching furnace oil tank that can uniformly stir the quenching oil and make the temperature distribution more uniform.

[0003] However, existing devices have the following problems in actual use:

[0004] The existing equipment is not convenient for stirring the quenching oil during use, which may lead to uneven heating of the quenching oil during heating. This may cause defects such as deformation and cracking of the knitting needles during quenching, affecting the quality of the knitting needles after quenching. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To overcome the aforementioned deficiencies of the prior art, this utility model provides an oil tank for a knitting needle quenching furnace with a stirring function, solving the problems in the prior art:

[0007] The existing equipment is not convenient for stirring the quenching oil during use, which may lead to uneven heating of the quenching oil during heating. This may cause defects such as deformation and cracking of the knitting needles during quenching, affecting the quality of the knitting needles after quenching.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model is implemented through the following technical solution: an oil tank for a knitting needle quenching furnace with a stirring function, comprising an outer shell, a motor fixedly installed on the top of the outer shell, a temperature sensor for display threadedly connected to the top of the outer shell, a power distribution box fixedly installed on one side of the outer shell, a holding box provided inside the outer shell, and a support frame fixedly installed at the bottom of the outer shell.

[0010] Optionally, a resistance wire is fixedly connected inside the housing, and a cover plate is fixedly installed on the top of the housing.

[0011] Optionally, a heat-conducting plate is snapped onto the inner wall of the outer shell, the inner wall of the heat-conducting plate is snapped onto the outer surface of the container, and a limit rod is fixedly connected to the inner wall of the heat-conducting plate.

[0012] Optionally, a transmission column is snapped into the bottom of the motor, and a stirring blade is fixedly installed at the bottom of the transmission column.

[0013] Optionally, a detection rod is fixedly connected to the bottom of the thermometer, and a thermometer is fixedly installed on the top of the thermometer.

[0014] Optionally, a button is fixedly installed on one side of the distribution box, a knob is snapped onto one side of the distribution box, and a handle is fixedly connected to one side of the distribution box.

[0015] Optionally, a flow hole is provided on one side of the container, and a handle is fixedly connected to the inner wall of the container.

[0016] Optionally, the bottom of the support frame is fixedly connected to a support leg, and one side of the support frame is fixedly connected to a reinforcing rod.

[0017] (III) Beneficial Effects

[0018] This utility model provides an oil tank for a knitting needle quenching furnace with a stirring function, which has the following beneficial effects:

[0019] This knitting needle quenching furnace oil tank with stirring function, through the coordinated arrangement of the outer shell, motor, temperature sensor, and power distribution box, allows the device to stir the quenching oil inside during use, making the quenching oil temperature more uniform, thereby improving the quenching effect on the knitting needles and enhancing the quality of the quenched needles. The outer shell holds the quenching oil and supports the motor and temperature sensor. The motor stirs the quenching oil inside the device, making the quenching oil heated more evenly and preventing localized low temperatures that could affect the quenching effect. The temperature sensor allows operators to easily monitor and control the temperature of the quenching oil, and the power distribution box provides a stable power supply to the device, increasing its practicality. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the outer shell structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the container of this utility model;

[0023] Figure 4 This is a schematic diagram of the motor structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the thermometer structure of this utility model;

[0025] Figure 6 This is a schematic diagram of the support frame structure of this utility model.

[0026] In the diagram: 1. Outer casing; 2. Motor; 3. Thermometer; 4. Distribution box; 5. Container; 6. Support frame; 7. Resistance wire; 8. Cover plate; 9. Heat-conducting plate; 10. Limiting rod; 11. Transmission column; 12. Stirring blade; 13. Detection rod; 14. Thermometer; 15. Button; 16. Knob; 17. Handle; 18. Flow hole; 19. Grip; 20. Support leg; 21. Reinforcing rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0028] Please see Figures 1 to 6 This utility model provides a technical solution: an oil tank for quenching knitting needles with a stirring function, which is mainly used in scenarios where knitting needles are quenched.

[0029] Example 1:

[0030] Please see Figure 1 , Figure 3 , Figure 4 and Figure 5 In order to make the temperature of the quenching oil more uniform during use, a housing 1, a motor 2, a temperature sensor 3 and a power distribution box 4 are provided.

[0031] A motor 2 is fixedly mounted on the top of the outer casing 1. A thermometer 3 for display is threadedly connected to the top of the outer casing 1. A distribution box 4 is fixedly mounted on one side of the outer casing 1. A resistance wire 7 is fixedly connected inside the outer casing 1. A cover plate 8 is fixedly mounted on the top of the outer casing 1. A heat-conducting plate 9 is snapped onto the inner wall of the outer casing 1. The inner wall of the heat-conducting plate 9 is snapped onto the outer surface of the container 5. A limit rod 10 is fixedly connected to the inner wall of the heat-conducting plate 9. A transmission column 11 is snapped onto the bottom of the motor 2. A stirring blade 12 is fixedly mounted on the bottom of the transmission column 11. A detection rod 13 is fixedly connected to the bottom of the thermometer 3. A thermometer 14 is fixedly mounted on the top of the thermometer 3. A button 15 is fixedly mounted on one side of the distribution box 4. A knob 16 is snapped onto one side of the distribution box 4. A handle 17 is fixedly connected to one side of the distribution box 4. Through the setting of the resistance wire 7, electricity can be converted into heat, thereby increasing the temperature of the quenching oil. The setting of the cover plate 8 can control the motor 2 and... The thermometer 3 provides support, improving stability during use. The heat-conducting plate 9 reduces heat loss when the heat generated by the resistance wire 7 is conducted to the quenching oil. The limit rod 10 supports the container 5. The transmission column 11 transmits the rotational energy generated by the motor 2 to the stirring blade 12. The stirring blade 12 drives the quenching oil inside the device to rotate, making the quenching oil heated more evenly. The detection rod 13 measures the temperature of the quenching oil and converts it into an electrical signal. The thermometer 14 makes it easier for operators to check the temperature of the quenching oil. The button 15 allows operators to easily start or stop the device. The knob 16 controls the power supply, thereby controlling the temperature of the quenching oil. The handle 17 allows operators to easily open the distribution box 4 for internal maintenance, increasing the practicality of the device.

[0032] Example 2:

[0033] Please see Figure 1 and Figure 2 In order to make it easier to remove the quenched knitting needles during use, a holding box 5 is provided;

[0034] The outer casing 1 has a container 5 inside, and a flow hole 18 is provided on one side of the container 5. A handle 19 is fixedly connected to the inner wall of the container 5. The flow hole 18 allows quenching oil to enter the container 5 after it is placed inside the device, thereby quenching the knitting needles. The handle 19 makes it easy for the operator to hook the container 5 out of the device with a tool, increasing the convenience of the device.

[0035] Example 3:

[0036] Please see Figure 1 and Figure 6 In order to keep the device stable during use, a support frame 6 is provided;

[0037] A support frame 6 is fixedly installed at the bottom of the outer casing 1. A support leg 20 is fixedly connected to the bottom of the support frame 6. A reinforcing rod 21 is fixedly connected to one side of the support frame 6. The support leg 20 makes the device more stable when placed and reduces the shaking of the device during use. The reinforcing rod 21 reduces the deformation of the support frame 6 and increases the load-bearing capacity of the device.

[0038] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0039] In this invention, the working steps of the device are as follows:

[0040] First, the electrical components in the distribution box 4 are activated. The motor 2 is started by controlling the button 15. The motor 2 drives the transmission column 11 and the stirring blade 12 to rotate, stirring the quenching oil and making the temperature distribution more uniform. Next, the thermometer 3 monitors the temperature of the quenching oil in real time through the detection rod 13 and displays the temperature information on the thermometer 14 for the operator to refer to and adjust. Then, the resistance wire 7 heats the quenching oil under the control of the distribution box 4. The heat conduction plate 9 accelerates the heat transfer to the knitting needles in the container 5 to achieve the quenching treatment. Finally, after the quenching is completed, the operator uses a tool to hook the handle 19 to remove the container 5 for subsequent processing.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An oil tank for a knitting needle quenching furnace with a stirring function, comprising a shell (1), characterized in that: A motor (2) is fixedly installed on the top of the outer casing (1), a thermometer (3) for display is threadedly connected to the top of the outer casing (1), a power distribution box (4) is fixedly installed on one side of the outer casing (1), a storage box (5) is provided inside the outer casing (1), and a support frame (6) is fixedly installed on the bottom of the outer casing (1).

2. The oil tank of a knitting needle quenching furnace with stirring function according to claim 1, characterized in that: A resistance wire (7) is fixedly connected inside the outer shell (1), and a cover plate (8) is fixedly installed on the top of the outer shell (1).

3. The oil tank of a knitting needle quenching furnace with stirring function according to claim 2, characterized in that: A heat-conducting plate (9) is snapped onto the inner wall of the outer shell (1), and the inner wall of the heat-conducting plate (9) is snapped onto the outer surface of the container (5). A limit rod (10) is fixedly connected to the inner wall of the heat-conducting plate (9).

4. The oil tank of a knitting needle quenching furnace with stirring function according to claim 1, characterized in that: The bottom of the motor (2) is fitted with a transmission column (11), and the bottom of the transmission column (11) is fixedly fitted with a stirring blade (12).

5. The oil tank of a knitting needle quenching furnace with stirring function according to claim 1, characterized in that: The bottom of the thermometer (3) is fixedly connected to a detection rod (13), and the top of the thermometer (3) is fixedly installed with a thermometer (14).

6. The oil tank of a knitting needle quenching furnace with stirring function according to claim 1, characterized in that: A button (15) is fixedly installed on one side of the distribution box (4), a knob (16) is snapped onto one side of the distribution box (4), and a handle (17) is fixedly connected to one side of the distribution box (4).

7. The oil tank of a knitting needle quenching furnace with stirring function according to claim 1, characterized in that: A flow hole (18) is provided on one side of the container (5), and a handle (19) is fixedly connected to the inner wall of the container (5).

8. The oil tank of a knitting needle quenching furnace with stirring function according to claim 1, characterized in that: The bottom of the support frame (6) is fixedly connected with a support leg (20), and a reinforcing rod (21) is fixedly connected to one side of the support frame (6).