Fabricated edge member

By connecting prefabricated edge components with double-sided composite beams, and combining grouting and cast-in-place concrete, the problems of low construction efficiency and high cost of cast-in-place edge components are solved, achieving efficient and stable component connection and improving construction quality and safety.

CN223548805UActive Publication Date: 2025-11-14HEILONGJIANG YUHUI NEW BUILDING MATERIAL
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Patent Information

Application Number
CN202423114985.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-14
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In existing construction methods, cast-in-place edge components require on-site reinforcement binding, formwork erection, and concrete pouring, resulting in low construction efficiency, high costs, and increased safety risks.

Method used

Prefabricated edge components are used to connect double-sided composite beams with web reinforcement and main beam reinforcement. Combined with grouting and cast-in-place concrete, the prefabricated components can be manufactured in the factory and quickly connected on site.

Benefits of technology

It improves the stability and durability of component connections, optimizes construction quality, reduces the complexity and cost of on-site construction, and enhances the coordination and uniformity of the overall structure.

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Abstract

The utility model discloses an assembly type edge component, and belongs to the technical field of assembly type building systems. The utility model solves the problems that the construction efficiency is influenced and the construction cost is increased as cast-in-place edge members are adopted in the existing construction mode and on-site rib binding, formwork erecting and concrete pouring are needed. The assembly type edge component is connected with the double-face composite coupling beam through a waist bar and a beam main bar, the waist bar and the beam main bar are connected with the side wall of the assembly type edge component, the outer beam face and the inner beam face of the double-face composite coupling beam are connected through a stirrup, and a cavity for containing the waist bar and the beam main bar is formed between the outer beam face and the inner beam face. The cavity is filled with concrete after the components are installed. The assembly type edge component can be conveniently connected with other components, the assembly type edge component can be connected with a laminated prefabricated component or other types of components, the prefabricated component is produced in an industrialized mode, the production process and the quality standard can be strictly controlled, and consistency and reliability of component quality are guaranteed.
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Description

Technical Field

[0001] This utility model belongs to the technical field of prefabricated building system, specifically a prefabricated edge component. Background Technology

[0002] In existing construction methods, the connection between cast-in-place edge components and prefabricated components requires meticulous design and construction. Due to the high precision requirements, the installation accuracy of prefabricated components and the construction quality of the cast-in-place portion directly affect the overall structural performance, thus necessitating strict control. Using cast-in-place edge components requires on-site reinforcement binding, formwork erection, and concrete pouring, resulting in a large on-site labor load and involving multiple trades, increasing the difficulty of coordination and communication. Improper allocation of materials and equipment can also increase safety risks, thereby affecting project progress and driving up costs.

[0003] Therefore, this application proposes an assembled edge component to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to solve the problem that existing construction methods using cast-in-place edge components require on-site reinforcement binding, formwork erection, and concrete pouring, which affects construction efficiency and increases construction costs. A brief overview of this invention is provided below to offer a basic understanding of certain aspects of it. It should be understood that this overview is not an exhaustive summary of the invention. It is not intended to identify key or essential parts of the invention, nor is it intended to limit the scope of the invention.

[0005] The technical solution of this utility model:

[0006] A prefabricated edge component includes a prefabricated edge component and a double-sided composite connecting beam. The prefabricated edge component and the double-sided composite connecting beam are connected by stirrups and main reinforcement bars. The stirrups and main reinforcement bars are connected to the sidewalls of the prefabricated edge component. The double-sided composite connecting beam includes an outer beam surface and an inner beam surface. The outer beam surface and the inner beam surface are connected by stirrups. A cavity for placing the stirrups and main reinforcement bars is formed between the outer beam surface and the inner beam surface. The cavity is filled with concrete.

[0007] Furthermore, the upper end face of the prefabricated edge component is provided with a staggered platform.

[0008] Furthermore, the prefabricated edge member is provided with multiple vertical steel bars, one end of which passes through the upper surface of the prefabricated edge member and is located at the top of the prefabricated edge member.

[0009] Furthermore, the prefabricated edge member has multiple distributed reinforcing bars on its sidewall. One end of each distributed reinforcing bar is located inside the prefabricated edge member, and the other end of the distributed reinforcing bar passes through the sidewall of the prefabricated edge member and is arranged on the outside of the prefabricated edge member.

[0010] Furthermore, the prefabricated edge component has waist reinforcement holes and beam main reinforcement holes machined on its side wall. The waist reinforcement is connected to the prefabricated edge component through the waist reinforcement holes, and the beam main reinforcement is connected to the prefabricated edge component through the beam main reinforcement holes. The upper end face or side face of the prefabricated edge component has grouting holes and venting holes, which are connected to the waist reinforcement holes and beam main reinforcement holes.

[0011] This utility model has the following beneficial effects:

[0012] This utility model discloses a prefabricated edge component that facilitates connection with other components. The prefabricated edge component can be connected to composite precast components or other types of components. Reinforcing bars extend outwards on the connection side of the component, ensuring seamless connection between different components and improving the overall structural coordination and uniformity. The factory production of precast components allows for strict control of the production process and quality standards, guaranteeing the consistency and reliability of the components. On-site connection is achieved through grouting, ensuring the stability and durability of the connection and optimizing the overall construction quality. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the connection between the prefabricated edge components and the beam reinforcement;

[0014] Figure 2 This is a schematic diagram showing the connection relationship between the prefabricated edge components and the double-sided composite connecting beams;

[0015] Figure 3 It is a top view showing the connection relationship between the prefabricated edge components and the double-sided composite connecting beams.

[0016] In the diagram: 1-Prefabricated edge component, 2-Vertical reinforcement, 3-Distribution reinforcement, 4-Waist reinforcement, 5-Main beam reinforcement, 6-Grouting hole, 7-Vent hole, 8-Misalignment, 9-Double-sided composite beam, 10-Beam stirrups, 11-Outer beam surface, 12-Inner beam surface, 13-Waist reinforcement hole, 14-Main beam reinforcement hole. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model is described below with reference to specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are merely exemplary and not intended to limit the scope of the present utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of the present utility model.

[0018] The connections mentioned in this utility model are divided into fixed connections and detachable connections. Fixed connections (i.e., non-detachable connections) include, but are not limited to, conventional fixed connection methods such as folded connections, riveted connections, adhesive connections, and welded connections. Detachable connections include, but are not limited to, conventional disassembly methods such as threaded connections, snap-fit ​​connections, pin connections, and hinged connections. When a specific connection method is not explicitly defined, it is assumed that at least one existing connection method can always be found to achieve the function, and those skilled in the art can choose according to their needs. For example, a welded connection can be chosen for fixed connections, and a hinged connection can be chosen for detachable connections.

[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0020] Example 1, combined with Figures 1-3 This embodiment describes a prefabricated edge component, including a prefabricated edge component 1 and a double-sided composite connecting beam 9. The prefabricated edge component 1 and the double-sided composite connecting beam 9 are connected by a web reinforcement 4 and a main beam reinforcement 5. The web reinforcement 4 and the main beam reinforcement 5 are connected to the side wall of the prefabricated edge component 1. The double-sided composite connecting beam 9 includes an outer beam surface 11 and an inner beam surface 12. The outer beam surface 11 and the inner beam surface 12 are connected by beam stirrups 10. A cavity is formed between the outer beam surface 11 and the inner beam surface 12 to accommodate the web reinforcement 4 and the main beam reinforcement 5. After the components are installed, the cavity is filled with concrete.

[0021] Before construction, the prefabricated edge component 1 is manufactured in the factory and transported to the construction site. Vertical steel bars 2 are installed inside the prefabricated edge component 1. One end of the vertical steel bars 2 passes through the upper surface of the prefabricated edge component 1 and is arranged at the top of the prefabricated edge component 1. According to construction needs, distribution steel bars 3 can also be installed inside the prefabricated edge component 1. One end of the distribution steel bars 3 passes through the side wall of the prefabricated edge component 1 and is arranged on the outside of the prefabricated edge component 1. The installation of vertical steel bars 2 and distribution steel bars 3 can make the connection between the top and side wall of the prefabricated edge component 1 and other components easier and faster, and shorten the construction cycle.

[0022] The upper surface of the prefabricated edge component 1 is machined with a staggered platform 8. The staggered platform 8 can eliminate the need for the formwork at the floor slab position during the construction of the prefabricated edge component 1, saving turnover materials and shortening the construction time.

[0023] Similar to the prefabricated edge component 1, the double-sided composite connecting beam 9 is also prefabricated in the factory and then transported to the construction site. Multiple beam stirrups 10 are connected to the inner wall of the outer beam surface 11 and the inner wall of the inner beam surface 12 of the double-sided composite connecting beam 9 to form the double-sided composite connecting beam 9.

[0024] The prefabricated assembled edge component 1 and the double-sided composite connecting beam 9 are transported to the construction site. After installation, the web reinforcement 4 is first inserted through the cavity of the double-sided composite connecting beam 9 into the web reinforcement hole 13 of the assembled edge component 1. Then, the main beam reinforcement 5 is inserted through the cavity of the double-sided composite connecting beam 9 into the main beam reinforcement hole 14 of the assembled edge component 1. Subsequently, grout is injected into the grouting hole 6 on the assembled edge component 1 until grout is continuously discharged from the vent hole 7, proving that the web reinforcement 4 and the main beam reinforcement 5 are connected to the assembled edge component 1 as a whole through the grout. Finally, concrete is poured into the cavity formed between the outer beam surface 11 and the inner beam surface 12, connecting the double-sided composite connecting beam 9 and the assembled edge component 1 through cast-in-place concrete. The web reinforcement 4 and the main beam reinforcement 5 are connected to the double-sided composite connecting beam 9 and the assembled edge component 1 through the bonding of concrete and grout.

[0025] This embodiment is merely an exemplary illustration of this application and does not limit its scope of protection. Those skilled in the art can make partial changes to it, as long as they do not exceed the spirit and essence of this application, they are all within the scope of protection of this application.

Claims

1. A prefabricated edge component, characterized in that: The assembly includes a prefabricated edge member (1) and a double-sided composite beam (9). The prefabricated edge member (1) and the double-sided composite beam (9) are connected by a web reinforcement (4) and a main beam reinforcement (5). The web reinforcement (4) and the main beam reinforcement (5) are connected to the side wall of the prefabricated edge member (1). The double-sided composite beam (9) includes an outer beam surface (11) and an inner beam surface (12). The outer beam surface (11) and the inner beam surface (12) are connected by a beam stirrup (10). A cavity is formed between the outer beam surface (11) and the inner beam surface (12) to place the web reinforcement (4) and the main beam reinforcement (5). The cavity is filled with concrete.

2. The assembled edge component according to claim 1, characterized in that: The upper end face of the prefabricated edge component (1) is provided with a staggered platform (8).

3. The assembled edge component according to claim 2, characterized in that: The prefabricated edge member (1) is provided with multiple vertical steel bars (2), one end of which passes through the upper surface of the prefabricated edge member (1) and is located at the top of the prefabricated edge member (1).

4. The assembled edge component according to claim 3, characterized in that: The prefabricated edge member (1) has multiple distribution steel bars (3) on its side wall. One end of each distribution steel bar (3) is located inside the prefabricated edge member (1), and the other end of the distribution steel bar (3) passes through the side wall of the prefabricated edge member (1) and is arranged on the outside of the prefabricated edge member (1).

5. A prefabricated edge component according to claim 1, characterized in that: The prefabricated edge component (1) has a waist reinforcement hole (13) and a beam main reinforcement hole (14) processed on its side wall. The waist reinforcement (4) is connected to the prefabricated edge component (1) through the waist reinforcement hole (13), and the beam main reinforcement (5) is connected to the prefabricated edge component (1) through the beam main reinforcement hole (14). The upper end face or side face of the prefabricated edge component (1) has a grouting hole (6) and an air vent (7). Each waist reinforcement hole (13) and beam main reinforcement hole (14) has a corresponding grouting hole (6) and an air vent (7).