Core-spun yarn sheath thickness detection device

By using a support plate and an electric telescopic rod to drive the connecting plate clamping block design, combined with a silicone protruding head for fixation, the problem of complex operation and inaccurate measurement of the core-coated wire insulation thickness detection device is solved, achieving high-precision dual-point measurement and stable detection.

CN223551035UActive Publication Date: 2025-11-14ANYANG TIEFA METALLURGY CO LTD
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Patent Information

Application Number
CN202423032590.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-14
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing cored wire insulation thickness testing devices are complex to operate, produce inaccurate measurement results, and the cored wire is prone to shaking during the testing process, affecting accuracy.

Method used

The design incorporates a support plate, threaded column, fixing frame, and detection mechanism. It utilizes an electric telescopic rod to drive the connecting plate and clamping block for measurement, and uses a silicone protruding head for fixation to ensure the stability of the cored wire. The accuracy is improved through dual-point measurement.

Benefits of technology

It achieves highly accurate measurement of the cored wire sheath thickness, avoiding shaking and damage during the testing process, and is suitable for different environments.

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Abstract

The utility model discloses a core-spun yarn skin thickness detection device, which particularly relates to the technical field of core-spun yarn production and comprises a supporting plate, a threaded column is fixedly arranged at the top of the supporting plate, a fixed frame is in threaded connection with the top of the threaded column, and a detection mechanism is fixedly arranged in the fixed frame. The detection mechanism comprises two fixing plates fixedly arranged on the inner wall of the fixing frame, one side of each fixing plate is fixedly provided with a first electric telescopic rod, the output end of each first electric telescopic rod is fixedly provided with a connecting plate, the surface of each connecting plate is provided with a connecting groove, and the interior of each connecting groove is slidably connected with a connecting block; an adjusting frame is fixedly arranged on one side of the connecting block, an adjusting plate is fixedly arranged in the adjusting frame, and a first graduated scale is fixedly arranged on the surface of the adjusting plate. According to the utility model, the thickness value can be directly observed twice, and two points of the core-spun yarn can be measured at the same time, so that the accuracy is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cored wire production technology, and more specifically, to a device for detecting the thickness of cored wire sheath. Background Technology

[0002] Cored wire is made by wrapping alloy powder around a strip of steel. Depending on the alloy powder, it can be divided into: silicon-calcium cored wire, silicon-manganese-calcium cored wire, silicon-calcium-barium cored wire, barium-aluminum cored wire, aluminum-calcium cored wire, calcium-iron cored wire, pure calcium cored wire, etc. The appearance of the wound wire is similar to that of a coil. Unlike the cored wire used in the textile industry, cored wire is used in the foundry and garment manufacturing industries. During the production process of cored wire, the thickness of the outer sheath of the wire body needs to be tested.

[0003] Currently, the existing line thickness detection devices are inconvenient to use, and the devices are difficult to disassemble and carry, which limits their effectiveness.

[0004] A search revealed that Chinese Patent CN210981091U discloses a wire sheath thickness detection device for cored wire production. This device, by setting a stencil, scale values, and positioning grooves, facilitates the detection of the thickness of the outer sheath of the wire. The scale values, evenly spaced on one side of the stencil's front surface, detect the sheath thickness. The structure is simple and easy to operate. Simultaneously, the base plate is structurally fixed to the cored wire production equipment by fastening bolts. A pointed block at the bottom of the fastening bolts further secures the base plate in environments without suitable fastening bolts, facilitating the detection of sheath thickness in different environments. This makes the device easy to use and allows for easy disassembly and portability. The base plate and fastening bolts are stored in a storage compartment inside the case, further enhancing portability and suitability for use in various environments.

[0005] However, in actual use, this structure uses scale values ​​set at equal intervals on one side of the front surface of the stencil to detect the thickness of the wire sheath. Due to the complexity of the stencil adjustment operation and the fact that it can only detect the thickness of one part of the core wire, the measurement results are inaccurate. Furthermore, the core wire is not clamped and fixed during the detection process, which makes it easy to shake and affect the overall accuracy. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a cored wire insulation thickness detection device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A cored wire insulation thickness detection device includes a support plate, a threaded post fixedly installed on the top of the support plate, a fixed frame threadedly connected to the top of the threaded post, and a detection mechanism fixedly installed inside the fixed frame.

[0009] The testing mechanism includes two fixed plates fixedly mounted on the inner wall of a fixed frame. A first electric telescopic rod is fixedly mounted on one side of each of the two fixed plates. A connecting plate is fixedly mounted on the output end of the first electric telescopic rod. A connecting groove is formed on the surface of the connecting plate, and a connecting block is slidably connected inside the connecting groove. An adjusting frame is fixedly mounted on one side of the connecting block, and an adjusting plate is fixedly mounted inside the adjusting frame. A first scale is fixedly mounted on the surface of the adjusting plate. A clamping block is fixedly mounted on one side of the adjusting plate, and a rubber layer is fixedly mounted on one side of the clamping block. A movable frame is fixedly mounted on one side of one of the connecting plates, and a movable plate is fixedly mounted on one side of the other connecting plate. The movable plate is slidably connected to the movable frame. A second scale is fixedly mounted on one side of the movable plate, and the second scale is slidably connected to the movable plate.

[0010] By adopting the above technical solution, the thickness value can be observed directly twice, and two points of the cored wire can be measured simultaneously, thereby improving accuracy.

[0011] As a further description of the above technical solution: A clamping mechanism is provided on one side of the fixing plate. The clamping mechanism includes a second electric telescopic rod fixedly installed on one side of the fixing plate. A stabilizing frame is fixedly installed at the output end of the second electric telescopic rod. Multiple springs are fixedly installed on the inner wall of the stabilizing frame. A protruding head is fixedly installed on one side of each of the multiple springs. The protruding head is made of silicone material. A guide strip is fixedly installed on one side of one of the stabilizing frames. A guide groove is opened on the surface of another stabilizing frame. The guide strip is inserted into the guide groove.

[0012] By adopting the above technical solution, the cored wire can be further fixed, enhancing stability while avoiding damage to the cored wire during clamping, ensuring that the cored wire remains stable during testing.

[0013] As a further description of the above technical solution: the surface of the support plate is provided with multiple threaded holes, and each of the multiple threaded holes is threadedly connected to a threaded rod. A fixed plate is fixedly provided at the top of the threaded rod, and a handle is rotatably connected to the top of the fixed plate. A base plate is rotatably connected to the bottom of the threaded rod, and an anti-slip layer is fixedly provided at the bottom of the base plate. The anti-slip layer is made of synthetic rubber.

[0014] By adopting the above technical solution, it is convenient to adjust the height of the four corners of the support plate so that it can be adjusted horizontally in different working environments.

[0015] The technical effects and advantages of this utility model are as follows:

[0016] By setting up a detection mechanism, compared with the existing technology, the first electric telescopic rod drives the connecting plate to move, causing one side of the connecting plate to contact the surface of the core wire. Then, the connecting block is pushed inward until the clamping block enters the interior of the core wire. Then, the clamping block is moved to drive the adjusting plate to move inside the adjusting frame until one side of the clamping block contacts the inner wall of the core wire. This makes it easy to directly observe the thickness value and measure two points of the core wire at the same time, thereby improving accuracy. At the same time, the movement of the connecting plate drives the movable plate and the second scale to move inside the movable frame, so that the second scale can be observed again, further improving the accuracy of thickness detection.

[0017] By setting up a clamping mechanism, compared with the existing technology, one end of the cored wire is placed between two stabilizing frames. Then, the second electric telescopic rod is activated to move the stabilizing frames, thereby causing the guide bar on one side of one stabilizing frame to be inserted into the guide groove opened on the surface of the other stabilizing frame for guidance. Then, the protruding head contacts the surface of the cored wire, thereby compressing the spring to deform and fixing the surface of the cored wire. The protruding head is made of silicone material to avoid damage to the cored wire during clamping and to ensure that the cored wire remains stable during the testing process. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the overall rear view structure of this utility model.

[0020] Figure 3 This is a schematic diagram of the detection mechanism structure of this utility model.

[0021] Figure 4 This is a schematic diagram of the clamping mechanism of this utility model.

[0022] Figure 5 This is a schematic diagram showing the detailed structure of the threaded rod of this utility model.

[0023] The attached figures are labeled as follows: 1. Support plate; 2. Threaded column; 3. Fixing frame; 4. Fixing plate; 5. First electric telescopic rod; 6. Connecting plate; 7. Connecting block; 8. Adjusting frame; 9. Adjusting plate; 10. First scale; 11. Clamping block; 12. Rubber layer; 13. Movable frame; 14. Movable plate; 15. Second scale; 16. Second electric telescopic rod; 17. Stabilizing frame; 18. Spring; 19. Protruding head; 20. Guide bar; 21. Threaded rod; 22. Fixing disc; 23. Handle; 24. Base plate; 25. Anti-slip layer. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] The embodiments disclosed in this application are as follows: Figure 1-5 The cored wire insulation thickness detection device shown includes a support plate 1, a threaded post 2 fixedly installed on the top of the support plate 1, a fixed frame 3 threadedly connected to the top of the threaded post 2, and a detection mechanism fixedly installed inside the fixed frame 3.

[0026] The testing mechanism includes two fixed plates 4 fixedly mounted on the inner wall of a fixed frame 3. A first electric telescopic rod 5 is fixedly mounted on one side of each fixed plate 4. A connecting plate 6 is fixedly mounted on the output end of the first electric telescopic rod 5. A connecting groove is formed on the surface of the connecting plate 6, and a connecting block 7 is slidably connected inside the connecting groove. An adjusting frame 8 is fixedly mounted on one side of the connecting block 7, and an adjusting plate 9 is fixedly mounted inside the adjusting frame 8. A first scale 10 is fixedly mounted on the surface of the adjusting plate 9. A clamping block 11 is fixedly mounted on one side of the adjusting plate 9, and a rubber layer 12 is fixedly mounted on one side of the clamping block 11. A movable frame 13 is fixedly mounted on one side of one connecting plate 6, and a movable plate 14 is fixedly mounted on one side of the other connecting plate 6. The movable plate 14 is slidably connected to the movable frame 13. A second scale 15 is fixedly mounted on one side of the movable plate 14, and the second scale 15 is slidably connected to the movable plate 14. When the first electric telescopic rod 5 is activated, it drives the connecting plate... The connecting plate 6 is moved, causing one side of the connecting plate 6 to contact the surface of the core wire. Then, the connecting block 7 is pushed inward, causing the connecting block 7 to move inside the connecting groove, which in turn causes the adjusting frame 8 to move until the clamping block 11 enters the inside of the core wire. Then, the clamping block 11 is moved, causing the adjusting plate 9 to move inside the adjusting frame 8, which in turn causes the first scale 10 to move inside the adjusting frame 8 until one side of the clamping block 11 contacts the inner wall of the core wire. Since one side of the clamping block 11 is fixedly provided with a rubber layer 12, it effectively prevents damage to the inner wall of the core wire, thereby improving the use effect and facilitating direct observation of the thickness value. It also allows for simultaneous measurement of two points of the core wire, thereby improving accuracy. At the same time, the movement of the connecting plate 6 causes the movable plate 14 and the second scale 15 to move inside the movable frame 13, which allows for observation again, further improving the accuracy of thickness detection.

[0027] Reference Figure 2-3As shown, a clamping mechanism is provided on one side of the fixing plate 4. The clamping mechanism includes a second electric telescopic rod 16 fixedly mounted on one side of the fixing plate 4. A stabilizing frame 17 is fixedly mounted on the output end of the second electric telescopic rod 16. Multiple springs 18 are fixedly mounted on the inner wall of the stabilizing frame 17. Each of the multiple springs 18 has a protruding head 19 fixedly mounted on one side. The protruding head 19 is made of silicone material. A guide strip 20 is fixedly mounted on one side of one of the stabilizing frames 17. A guide groove is opened on the surface of another stabilizing frame 17. The guide strip 20 is inserted into the guide groove. One end of the cored wire is placed between the two stabilizing frames 17. Then, the second electric telescopic rod 16 is activated to move the stabilizing frames 17, thereby causing the guide strip 20 on one side of one stabilizing frame 17 to insert into the guide groove opened on the surface of the other stabilizing frame 17 for guidance. Then, the protruding head 19 contacts the surface of the cored wire, thereby compressing the spring 18 to deform and fixing the surface of the cored wire. The protruding head 19 is made of silicone material to avoid damage to the cored wire during clamping and to ensure that the cored wire remains stable during the testing process.

[0028] Reference Figure 4-5 As shown, the surface of the support plate 1 has multiple threaded holes, and each threaded hole is threaded with a threaded rod 21. A fixed plate 22 is fixedly installed on the top of the threaded rod 21, and a handle 23 is rotatably connected to the top of the fixed plate 22. A base plate 24 is rotatably connected to the bottom of the threaded rod 21, and an anti-slip layer 25 is fixedly installed on the bottom of the base plate 24. The anti-slip layer 25 is made of synthetic rubber. The support plate 1 is placed on the upper part of the cored wire production equipment, so that the anti-slip layer 25 at the bottom of the base plate 24 contacts the ground. The anti-slip layer 25 is made of synthetic rubber, which can increase the hardness and wear resistance of the rubber and improve the service life of the base plate 24. Then, the handle 23 is held and rotated, which drives the fixed plate 22 to rotate. The fixed plate 22 drives the threaded rod 21 to rotate, and the threaded rod 21 moves within the threaded holes on the surface of the support plate 1, thereby adjusting the position of the support plate 1. This makes it suitable for uneven ground and enhances the stability of the support plate 1. Then, the fixed frame 3 is rotated into the outside of the threaded column 2, thus completing the initial adjustment.

[0029] Working principle of this utility model:

[0030] This utility model is a cored wire sheath thickness detection device. When using this device to detect the rear end of the wire sheath on the cored wire production equipment, the support plate 1 is placed on the upper part of the cored wire production equipment, so that the anti-slip layer 25 set at the bottom of the base plate 24 contacts the ground. The anti-slip layer 25 is made of synthetic rubber, which can increase the hardness and wear resistance of the rubber and improve the service life of the base plate 24. Then, the handle 23 is held and rotated, which drives the fixed plate 22 to rotate. The fixed plate 22 drives the threaded rod 21 to rotate, and the threaded rod 21 moves within the threaded hole opened on the surface of the support plate 1, thereby adjusting the position of the support plate 1. This makes it suitable for uneven ground and enhances the stability of the support plate 1. Then, the fixed frame 3 is rotated into the outside of the threaded column 2, thus completing the initial adjustment.

[0031] Next, one end of the cored wire is placed between the two stabilizing frames 17. Then, the second electric telescopic rod 16 is activated to move the stabilizing frames 17, thereby causing the guide strip 20 on one side of one stabilizing frame 17 to be inserted into the guide groove on the surface of the other stabilizing frame 17 for guidance. Then, the protruding head 19 contacts the surface of the cored wire, thereby compressing the spring 18 to deform and fixing the surface of the cored wire. The pressure applied on both sides is the same, so that the cored wire is located in the middle. The protruding head 19 is made of silicone material to avoid damage to the cored wire during clamping and to ensure that the cored wire remains stable during the testing process.

[0032] Next, the test is performed. At this time, the first electric telescopic rod 5 is activated to move the connecting plate 6, causing one side of the connecting plate 6 to contact the surface of the core wire. Then, the connecting block 7 is pushed inward, causing the connecting block 7 to move inside the connecting groove, which in turn moves the adjusting frame 8 until the clamping block 11 enters the inside of the core wire. Then, the clamping block 11 is moved, causing the adjusting plate 9 to move inside the adjusting frame 8, which in turn moves the first scale 10 inside the adjusting frame 8 until one side of the clamping block 11 contacts the inner wall of the core wire, thus further fixing the core wire in the center. Since one side of the clamping block 11 is fixedly provided with a rubber layer 12, it effectively prevents damage to the inner wall of the core wire, thereby improving the use effect and facilitating direct observation of the thickness value. It also allows for simultaneous measurement of two points of the core wire, thereby improving accuracy. At the same time, the movement of the connecting plate 6 causes the movable plate 14 and the second scale 15 to move inside the movable frame 13, allowing for observation again and further improving the accuracy of thickness detection.

[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A cored wire insulation thickness detection device, comprising a support plate (1), characterized in that: A threaded column (2) is fixedly installed on the top of the support plate (1), and a fixed frame (3) is threadedly connected to the top of the threaded column (2). A detection mechanism is fixedly installed inside the fixed frame (3). The detection mechanism includes two fixed plates (4) fixedly installed on the inner wall of the fixed frame (3). A first electric telescopic rod (5) is fixedly installed on one side of each of the two fixed plates (4). A connecting plate (6) is fixedly installed at the output end of the first electric telescopic rod (5). A connecting groove is opened on the surface of the connecting plate (6). A connecting block (7) is slidably connected inside the connecting groove. An adjustment frame (8) is fixedly installed on one side of the connecting block (7). An adjustment plate (9) is fixedly installed inside the adjustment frame (8). A first scale (10) is fixedly installed on the surface of the adjustment plate (9). A clamping block (11) is fixedly installed on one side of the adjustment plate (9). A rubber layer (12) is fixedly installed on one side of the clamping block (11).

2. The cored wire insulation thickness detection device according to claim 1, characterized in that: One of the connecting plates (6) is fixedly provided with a movable frame (13) on one side, and the other connecting plate (6) is fixedly provided with a movable plate (14) on one side. The movable plate (14) is slidably connected to the movable frame (13). A second scale (15) is fixedly provided on one side of the movable plate (14). The second scale (15) is slidably connected to the movable plate (14).

3. The cored wire insulation thickness detection device according to claim 1, characterized in that: A clamping mechanism is provided on one side of the fixed plate (4). The clamping mechanism includes a second electric telescopic rod (16) fixedly provided on one side of the fixed plate (4). A stabilizing frame (17) is fixedly provided at the output end of the second electric telescopic rod (16). Multiple springs (18) are fixedly provided on the inner wall of the stabilizing frame (17). A protruding head (19) is fixedly provided on one side of each of the multiple springs (18). The protruding head (19) is made of silicone material.

4. The cored wire insulation thickness detection device according to claim 3, characterized in that: One of the stabilizing frames (17) has a guide strip (20) fixedly installed on one side, and the other stabilizing frame (17) has a guide groove on its surface, and the guide strip (20) is inserted into the guide groove.

5. The cored wire insulation thickness detection device according to claim 1, characterized in that: The surface of the support plate (1) is provided with multiple threaded holes, and each of the multiple threaded holes is threaded with a threaded rod (21). A fixed plate (22) is fixedly provided on the top of the threaded rod (21), and a handle (23) is rotatably connected to the top of the fixed plate (22).

6. The cored wire insulation thickness detection device according to claim 5, characterized in that: The bottom of the threaded rod (21) is rotatably connected to a base plate (24), and an anti-slip layer (25) is fixedly provided on the bottom of the base plate (24). The anti-slip layer (25) is made of synthetic rubber.

Citation Information

Patent Citations

  • Wire sheath thickness detection device for cored wire production

    CN210981091U