Intelligent visual device with light source adjusting function
By designing light source adjustment and camera cleaning components, the problem of light source adjustment was solved, image quality and detection accuracy were improved, and an energy-efficient and high-performance intelligent vision device was realized.
Patent Information
- Application Number
- CN202422997905.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In existing intelligent vision devices, the light source is difficult to adjust according to the actual environment, which affects image quality and application effect.
An intelligent vision device with light source adjustment function was designed. It achieves light source adjustment and camera cleaning by using a light source blocking component and an air jet to clean the camera. The device includes the coordinated use of components such as a drive motor, threaded rod, threaded sleeve, slider, steering motor, linkage rod, and movable light shield to adjust the light source brightness and blocking range, and to clean the lens using gas.
It improves image contrast and clarity, reduces energy waste, enhances the precision and accuracy of visual inspection, and extends the lifespan of the device.
Smart Images

Figure CN223551131U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of intelligent vision technology, specifically to an intelligent vision device with light source adjustment function. Background Technology
[0002] In the utility model patent application CN214865395U, published on November 26, 2021, entitled "Intelligent Parts Classification Vision Device," this utility model relates to an intelligent parts classification vision device, including a base. A transmission worktable is fixedly connected to the top of the base, and a parts cleaning frame is fixedly connected to the top of the transmission worktable. A servo motor is fixedly connected to the center of the top of the parts cleaning frame. A vision inspection frame is provided on one side of the parts cleaning frame, and a slot is opened at the bottom of the vision inspection frame. A first guide plate is fixedly connected to the front of the transmission worktable, and a first storage box is provided below the first guide plate. A first fixing plate is slidably connected to the bottom of the first storage box, and the first fixing plate is fixedly connected to the base. This utility model can remove impurities before visually inspecting parts, avoiding the influence of impurities on the surface of the parts on the inspection effect. Different types of parts can be transported into different storage boxes for storage. During visual inspection of parts, the light angle can be adjusted to improve the image clarity of the camera and facilitate the acquisition and analysis of part images.
[0003] In the prior art including the aforementioned patents, intelligent vision devices are high-tech equipment that integrate image capture, light source system, image digitization module, digital image processing module, intelligent judgment and decision-making module, and mechanical control execution module. They have wide applications in multiple fields. When applied, the external light source of the vision camera is an important factor affecting the input of the machine vision system, which directly affects the quality of the input data and the application effect. Therefore, it is necessary to design an intelligent vision device with light source adjustment. Utility Model Content
[0004] The purpose of this invention is to provide an intelligent vision device with light source adjustment function to solve the problem mentioned in the background art that the light source is difficult to adjust according to the actual environment.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent vision device with light source adjustment function, comprising a frame, an adjustment component installed inside the frame, an electric telescopic rod fixedly connected to the output end of the adjustment component, a connecting rod fixedly connected to the output of the electric telescopic rod, a protective cover fixedly connected to one end of the connecting rod, a light source assembly fixedly connected to the inner wall of the protective cover, a vision camera installed on the inner wall of the light source assembly, a light source blocking component installed on the inner wall of the protective cover, a fixed light-shielding plate fixedly connected to the outer wall of the light source assembly, a transparent air tube installed inside the light source blocking component, a jet pipe fixedly connected to one end of the transparent air tube, and a focusing cover fixedly connected to the inner wall of the protective cover.
[0006] Furthermore, the adjustment assembly includes a drive motor, a threaded rod, a threaded sleeve, and a slider. The drive motor is installed inside the frame, and the output shaft of the drive motor is fixedly connected to the threaded rod via a coupling. The threaded sleeve is installed on the external thread of the threaded rod, and the slider is fixedly connected to the outer wall of the threaded sleeve.
[0007] Furthermore, the interior of the light source shielding assembly includes a steering motor, a linkage rod, a mounting shaft, a movable cover, and a movable light-shielding plate. The steering motor is installed on the inner wall of the protective cover. The output shaft of the steering motor is fixedly connected to the linkage rod via a coupling. One end of the linkage rod is fixedly connected to the mounting shaft. The movable cover is connected to one end of the linkage rod via the mounting shaft. The movable light-shielding plate is fixedly connected to the central axis of the mounting shaft.
[0008] Furthermore, the outer wall of the protective cover is provided with a vent, and the inside of the protective cover is a hollow structure. One side of the movable cover is provided with a through hole, and a transparent air tube is installed at the through hole position.
[0009] Furthermore, the movable cover is located between the condenser cover and the light source assembly, and the movable cover slides along the edges of the condenser cover and the light source assembly.
[0010] Furthermore, the inner wall of the movable light-shielding plate is provided with a slot, the fixed light-shielding plate and the movable light-shielding plate can overlap each other, and the size of the movable light-shielding plate is larger than the size of the fixed light-shielding plate.
[0011] Furthermore, the jet pipe is an arc-shaped air pipe, and the jet pipe is located at the lens position of the visual camera.
[0012] Compared with the prior art, the beneficial effects of this utility model are: this intelligent vision device with light source adjustment function is reasonable and has the following advantages:
[0013] (1) The projected light source can be blocked by the light source blocking component. By adjusting the light source, the contrast and clarity of the image can be significantly improved, making the features in the image more obvious, which is convenient for subsequent image processing and analysis. The brightness can be adjusted according to actual needs to avoid unnecessary energy waste and achieve energy saving and high efficiency. The range of blocking is adjusted by the overlapping of the movable light shield and the fixed light shield, thereby blocking the light source group above, thereby reducing the range of light source propagation. Adjusting the light source enables the vision system to adapt to different lighting conditions and environments. Clear images can be obtained in both strong light and dark environments. A suitable light source can reduce glare and reflection, thereby improving the accuracy of visual detection and reducing false detection and missed detection.
[0014] (2) By injecting gas into the protective cover and spraying it out through the jet pipe, the position of the vision camera is cleaned by jetting. Removing dust, stains or fingerprints from the camera lens can improve the clarity and quality of captured images, ensuring that the vision system can accurately identify and analyze images. For applications that rely on vision cameras for object recognition, detection or measurement, a clean camera can provide more accurate image data, reduce misjudgments and errors. At the same time, gas cleaning is more environmentally friendly, reducing damage to the lens position caused by chemical agents and water washing, and making the device last longer. Attached Figure Description
[0015] Figure 1 This is a front view of the present utility model;
[0016] Figure 2 This is a schematic diagram of the connection structure of the adjustment component of this utility model;
[0017] Figure 3 This is a schematic diagram of the connection structure between the light source shielding component and the light-concentrating cover of this utility model;
[0018] Figure 4 This is a schematic diagram of the connection structure between the light source blocking component and the vision camera of this utility model;
[0019] Figure 5 This is a schematic diagram of the light source blocking component of this utility model;
[0020] Figure 6 This is a schematic diagram of the light source assembly and visual camera structure of this utility model.
[0021] In the diagram: 1. Frame; 2. Adjustment assembly; 201. Drive motor; 202. Threaded rod; 203. Threaded sleeve; 204. Slider; 3. Electric telescopic rod; 4. Connecting rod; 5. Protective cover; 6. Light source assembly; 7. Vision camera; 8. Light source shielding assembly; 801. Steering motor; 802. Linkage rod; 803. Mounting shaft; 804. Movable cover; 805. Movable light shield; 9. Fixed light shield; 10. Transparent air pipe; 11. Air jet pipe; 12. Concentrating cover. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-6 The present invention provides a technical solution as follows:
[0024] Example 1:
[0025] An intelligent vision device with light source adjustment function includes a frame 1. An adjustment component 2 is installed inside the frame 1. An electric telescopic rod 3 is fixedly connected to the output end of the adjustment component 2. A connecting rod 4 is fixedly connected to the output of the electric telescopic rod 3. A protective cover 5 is fixedly connected to one end of the connecting rod 4. A light source lamp group 6 is fixedly connected to the inner wall of the protective cover 5. A vision camera 7 is installed on the inner wall of the light source lamp group 6. A light source blocking component 8 is installed on the inner wall of the protective cover 5. A fixed light-shielding plate 9 is fixedly connected to the outer wall of the light source lamp group 6. A transparent air tube 10 is installed inside the light source blocking component 8. A jet pipe 11 is fixedly connected to one end of the transparent air tube 10. A light-concentrating cover 12 is fixedly connected to the inner wall of the protective cover 5.
[0026] The above structure can block the projected light source through the light source blocking component 8. By adjusting the light source, the contrast and clarity of the image can be significantly improved, making the features in the image more obvious, which is convenient for subsequent image processing and analysis. The brightness can be adjusted according to actual needs to avoid unnecessary energy waste.
[0027] Furthermore, the adjustment assembly 2 includes a drive motor 201, a threaded rod 202, a threaded sleeve 203, and a slider 204. The drive motor 201 is installed inside the frame 1. The output shaft of the drive motor 201 is fixedly connected to the threaded rod 202 via a coupling. The threaded sleeve 203 is installed on the external thread of the threaded rod 202. The slider 204 is fixedly connected to the outer wall of the threaded sleeve 203.
[0028] The above structure drives the threaded rod 202 to rotate via the drive motor 201, thereby causing the threaded sleeve 203 and the slider 204 to be adjusted up and down along the frame 1.
[0029] Furthermore, the interior of the light source shielding assembly 8 includes a steering motor 801, a linkage rod 802, a mounting shaft 803, a movable cover 804, and a movable light shield 805. The steering motor 801 is installed on the inner wall of the protective cover 5. The output shaft of the steering motor 801 is fixedly connected to the linkage rod 802 through a coupling. One end of the linkage rod 802 is fixedly connected to the mounting shaft 803. One end of the linkage rod 802 is connected to the movable cover 804 through the mounting shaft 803. The movable light shield 805 is fixedly connected to the central shaft of the mounting shaft 803.
[0030] The above structure utilizes the overlapping of the movable light-shielding plate 805 and the fixed light-shielding plate 9 to adjust the range of shading, thereby blocking the light source group 6 above and reducing the propagation range of the light source.
[0031] Furthermore, the outer wall of the protective cover 5 is provided with a vent, and the interior of the protective cover 5 is a hollow structure. A through hole is opened on one side of the movable cover 804, and a transparent air tube 10 is installed at the through hole position. The movable cover 804 is located between the condenser cover 12 and the light source group 6, and the movable cover 804 slides along the edge of the condenser cover 12 and the light source group 6. The inner wall of the movable light shield 805 is provided with a slot. The fixed light shield 9 and the movable light shield 805 can overlap each other, and the size of the movable light shield 805 is larger than the size of the fixed light shield 9.
[0032] The above structure, through the hollow design inside the protective cover 5, facilitates the introduction of gas, enabling subsequent cleaning.
[0033] Furthermore, the jet pipe 11 is an arc-shaped air pipe, and the jet pipe 11 is located at the lens position of the visual camera 7.
[0034] The above structure reduces dust adhesion by cleaning the position of the vision camera 7 through the jet pipe 11.
[0035] Working principle: In use, firstly, the drive motor 201 drives the threaded rod 202 to rotate, thereby driving the threaded sleeve 203 and the slider 204 to adjust up and down along the frame 1, thereby driving the electric telescopic rod 3 to adjust its position up and down. At the same time, the electric telescopic rod 3 can be extended and retracted. It is connected to the protective cover 5 by the connecting rod 4, thereby adjusting the position of the intelligent vision device.
[0036] Secondly, the light source blocking component 8 can block the projected light source. By adjusting the light source, the contrast and clarity of the image can be significantly improved, making the features in the image more obvious. The brightness can be adjusted according to actual needs to avoid unnecessary energy waste and achieve energy efficiency. The movable light shield 805 and the fixed light shield 9 overlap, that is, the steering motor 801 is started, driving the linkage rod 802 to rotate, thereby driving the mounting shaft 803 and the movable cover 804 to rotate. The bottom movable light shield 805 rotates around the light source lamp group 6 with the mounting shaft 803. The range of blocking is adjusted by the overlapping range of the fixed light shield 9 and the movable light shield 805, thereby blocking the light source lamp group 6 above, thereby reducing the light source propagation range. Adjusting the light source allows the visual system to adapt to different lighting conditions and environments.
[0037] Finally, gas is injected into the protective cover 5 and sprayed out through the jet pipe 11. This air jet cleaning of the vision camera 7 removes dust, dirt, or fingerprints from the camera lens, improving the clarity and quality of captured images and ensuring that the vision system can accurately identify and analyze images. For applications that rely on the vision camera 7 for object recognition, detection, or measurement, a clean camera can provide more accurate image data, reducing misjudgments and errors. At the same time, gas cleaning is more environmentally friendly, reducing damage to the lens from chemical agents and water washing methods, thus extending the lifespan of the device.
[0038] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An intelligent vision device with light source adjustment function, comprising a frame (1), characterized in that: An adjustment assembly (2) is installed inside the frame (1). An electric telescopic rod (3) is fixedly connected to the output end of the adjustment assembly (2). A connecting rod (4) is fixedly connected to the output of the electric telescopic rod (3). A protective cover (5) is fixedly connected to one end of the connecting rod (4). A light source lamp group (6) is fixedly connected to the inner wall of the protective cover (5). A visual camera (7) is installed on the inner wall of the light source lamp group (6). A light source shielding assembly (8) is installed on the inner wall of the protective cover (5). A fixed light shield (9) is fixedly connected to the outer wall of the light source lamp group (6). A transparent air pipe (10) is installed inside the light source shielding assembly (8). A jet pipe (11) is fixedly connected to one end of the transparent air pipe (10). A light-concentrating cover (12) is fixedly connected to the inner wall of the protective cover (5).
2. The intelligent vision device with light source adjustment function according to claim 1, characterized in that: The adjustment assembly (2) includes a drive motor (201), a threaded rod (202), a threaded sleeve (203), and a slider (204). The drive motor (201) is installed inside the frame (1). The output shaft of the drive motor (201) is fixedly connected to the threaded rod (202) via a coupling. The threaded sleeve (203) is installed on the external thread of the threaded rod (202). The slider (204) is fixedly connected to the outer wall of the threaded sleeve (203).
3. The intelligent vision device with light source adjustment function according to claim 1, characterized in that: The interior of the light source shielding assembly (8) includes a steering motor (801), a linkage rod (802), a mounting shaft (803), a movable cover (804), and a movable light shield (805). The steering motor (801) is installed on the inner wall of the protective cover (5). The output shaft of the steering motor (801) is fixedly connected to the linkage rod (802) through a coupling. One end of the linkage rod (802) is fixedly connected to the mounting shaft (803). One end of the linkage rod (802) is connected to the movable cover (804) through the mounting shaft (803). The movable light shield (805) is fixedly connected to the central axis of the mounting shaft (803).
4. The intelligent vision device with light source adjustment function according to claim 3, characterized in that: The outer wall of the protective cover (5) is provided with an air vent, and the interior of the protective cover (5) is a hollow structure. A through hole is opened on one side of the movable cover (804), and a transparent air pipe (10) is installed at the through hole position.
5. The intelligent vision device with light source adjustment function according to claim 3, characterized in that: The movable cover (804) is located between the condenser cover (12) and the light source group (6), and the movable cover (804) slides along the edges of the condenser cover (12) and the light source group (6).
6. The intelligent vision device with light source adjustment function according to claim 3, characterized in that: The inner wall of the movable light shield (805) is provided with a slot. The fixed light shield (9) and the movable light shield (805) can overlap each other, and the size of the movable light shield (805) is larger than the size of the fixed light shield (9).
7. The intelligent vision device with light source adjustment function according to claim 1, characterized in that: The jet pipe (11) is an arc-shaped air pipe, and the jet pipe (11) is located at the lens position of the visual camera (7).