Quality detection device for constructional engineering reinforcing steel bars

Abstract

The quality detection device comprises an operation table, a dislocation detection mechanism, a clamping and fixing mechanism and a longitudinal fine adjustment mechanism, the dislocation detection mechanism comprises a guide frame, a detection hydraulic cylinder, a guide rod, a dislocation plate and a pressing block, and the clamping and fixing mechanism comprises a bottom ring, a clamping ring, a sliding sleeve, a sliding rod, a rubber ring and a locking bolt. The longitudinal fine adjustment mechanism comprises a sliding rail, a sliding block, a detection plate, an upper supporting hydraulic cylinder and a top block, the dislocation condition of the reinforcing steel bars can be accurately detected through the design of the two sets of detection hydraulic cylinders and dislocation plates, the detection process is automatic through hydraulic driving, efficiency and consistency are improved, clamping operation is more flexible through the movable connection design of a bottom ring and a clamping ring, and the clamping efficiency is improved. The design of the sliding sleeve and the sliding rod allows fine adjustment of the clamping position, and the use of the rubber ring can protect the surface of the steel bar and prevent damage in the detection process.

Description

Technical Field

[0001] This utility model relates to the field of quality testing technology, and more specifically, it relates to a quality testing device for steel reinforcement in building engineering. Background Technology

[0002] A quality testing device for steel reinforcement in construction engineering is an advanced piece of equipment for testing the quality of steel reinforcement in construction projects. It can quickly and accurately test various physical and mechanical properties of steel reinforcement, ensuring that the steel reinforcement used in construction projects meets relevant standards and specifications.

[0003] In existing technologies, firstly, some devices struggle to detect the bending and misalignment of reinforcing bars, failing to accurately measure the degree of misalignment and reducing detection accuracy. Secondly, manual operation and adjustment of some devices significantly increase detection time, reducing overall work efficiency. The lack of precise mechanical adjustment makes it difficult to ensure consistency of test results between different batches or different operators, and they cannot adapt to reinforcing bars of different specifications and shapes, limiting the application range of the devices. Finally, some devices cannot securely fix the reinforcing bars, potentially causing them to move during the detection process, affecting the test results. Insecurely fixed reinforcing bars may also pose operational safety hazards. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the problems existing in the prior art, this utility model provides a quality inspection device for steel bars in building engineering, so as to solve the technical problems mentioned in the background art, such as the inability of the device to detect the bending and misalignment of steel bars and the inability to securely fix steel bars.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a quality inspection device for reinforcing steel bars in building engineering, comprising an operating table, a misalignment detection mechanism, a clamping and fixing mechanism, and a longitudinal fine-tuning mechanism. The misalignment detection mechanism includes a guide frame, a detection liquid cylinder, a guide rod, a misalignment plate, and a pressure block. The guide frame is installed on the top end face of the operating table, and the detection liquid cylinder is installed on one side of the guide frame. One end of the detection liquid cylinder extends through the guide frame and connects to the misalignment plate. Two sets of detection liquid cylinders are provided, and the two misalignment plates are misaligned and pressed together. The pressure block is installed on one side of the misalignment plate, and the guide rod is installed at one end of the misalignment plate and is slidably guided on the guide frame. The clamping and fixing mechanism includes a bottom ring, a retaining ring, a sliding sleeve, a sliding rod, a rubber ring, and a locking bolt. One end of the retaining ring is movably connected to one end of the bottom ring. The sliding sleeve is installed on the side of the retaining ring and the bottom ring. The sliding rod is slidably guided inside the sliding sleeve. The locking bolt passes through the sliding sleeve and fixes the sliding rod inside the sliding sleeve. The rubber ring is installed at one end of the sliding rod.

[0008] The present invention is further configured such that the longitudinal fine-tuning mechanism includes a slide rail, a slider, a detection plate, an upper support cylinder, and a top block. The slide rail is symmetrically installed on the top end face of the operating table, the slider is symmetrically installed on the bottom end face of the detection plate, and the slider is slidably guided on the slide rail. The upper support cylinder is installed at the bottom end of the operating table, and one end of the upper support cylinder extends through the bottom of the operating table and is connected to the top block. The top of the top block is in contact with the bottom of the detection plate and is fixedly installed at the bottom. Two pressure blocks are installed on the top of the detection plate.

[0009] The present invention is further configured such that a fixing frame is symmetrically installed on the top end face of the operating table, and a fixing liquid cylinder is installed on one side of the fixing frame. The setting of the fixing liquid cylinder facilitates the additional fixing of the reinforcing bars.

[0010] The present invention is further configured such that one end of the fixed liquid cylinder extends through the fixed frame, and a push plate is installed at one end of the fixed liquid cylinder, the push plate realizing the precise positioning and clamping of the reinforcing bar.

[0011] The present invention is further configured such that the fixing frame is provided in two sets, and the push plates on both sides move relative to each other to clamp the top of the detection plate. The fixing frame provides additional fixed support and increases the stability of the detection process.

[0012] The present invention is further configured such that a fixing seat is symmetrically installed on the top of the detection plate, and the bottom of the bottom ring is connected to the top of the fixing seat. The fixing seat provides a stable mounting base for the bottom ring, enhancing the overall structural strength.

[0013] The present invention is further configured such that one end of the pressure block is provided with a pressure groove, and the pressure grooves on the two pressure blocks press against the external reinforcing bars, causing them to bend relative to each other. The pressure grooves realize the precise bending of the reinforcing bars and improve the accuracy of the detection.

[0014] The present invention is further provided that the bottom of the operating table is provided with support legs, which provide stable support, reduce vibration, and improve detection accuracy.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a quality testing device for steel reinforcement in building engineering, which has the following beneficial effects:

[0017] This utility model is equipped with a misalignment detection mechanism. Through the design of two sets of detection cylinders and misalignment plates, it can accurately detect the misalignment of steel bars. The hydraulic drive automates the detection process, improving efficiency and consistency. The design of the guide frame and guide rod ensures the stability and accuracy of the movement of the misalignment plate.

[0018] This utility model is equipped with a clamping and fixing mechanism. The movable connection design of the bottom ring and the retaining ring makes the clamping operation more flexible. The design of the sliding sleeve and the sliding rod allows for fine adjustment of the clamping position. The use of the rubber ring can protect the surface of the steel bar and prevent damage during the inspection process. The design of the locking bolt ensures the stability of the clamping position.

[0019] This invention features a longitudinal fine-tuning mechanism. The design of the slide rail and slider allows for precise longitudinal movement of the detection plate. The cooperation between the upper support cylinder and the top block ensures stable fixation of the detection plate. Mechanized operation reduces the influence of human factors and improves the consistency of test results. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the device in the unused state of this utility model;

[0021] Figure 2 This is a schematic diagram of the clamping and fixing mechanism and the longitudinal fine-tuning mechanism in this utility model;

[0022] Figure 3 This is a schematic diagram of the misalignment detection mechanism in this utility model;

[0023] Figure 4 This is a schematic diagram of the clamping and fixing mechanism on the detection plate in this utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the separate clamping and fixing mechanism in this utility model.

[0025] In the diagram: 1. Operating platform; 2. Guide frame; 3. Detection liquid cylinder; 4. Guide rod; 5. Misalignment plate; 6. Pressure block; 7. Bottom ring; 8. Snap ring; 9. Sliding sleeve; 10. Sliding rod; 11. Rubber ring; 12. Locking bolt; 13. Slide rail; 14. Sliding block; 15. Detection plate; 16. Upper support liquid cylinder; 17. Top block; 18. Fixing frame; 19. Fixing liquid cylinder; 20. Push plate; 21. Fixing seat; 22. Pressure groove; 23. Support leg. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figure 1-5 A quality inspection device for reinforcing steel bars in construction engineering includes an operating table 1, a misalignment detection mechanism, a clamping and fixing mechanism, and a longitudinal fine-tuning mechanism. The misalignment detection mechanism includes a guide frame 2, a detection liquid cylinder 3, a guide rod 4, a misalignment plate 5, and a pressure block 6. The guide frame 2 is installed on the top end face of the operating table 1, and the detection liquid cylinder 3 is installed on one side of the guide frame 2. One end of the detection liquid cylinder 3 extends through the guide frame 2 and connects to the misalignment plate 5. Two sets of detection liquid cylinders 3 are provided, and the two misalignment plates 5 are misaligned and pressed together. The pressure block 6 is installed on the misalignment plate 5. On one side, the guide rod 4 is installed at one end of the misalignment plate 5, and the guide rod 4 is slidably guided on the guide frame 2. The clamping and fixing mechanism includes a bottom ring 7, a retaining ring 8, a sliding sleeve 9, a sliding rod 10, a rubber ring 11, and a locking bolt 12. One end of the retaining ring 8 is movably connected to one end of the bottom ring 7. The sliding sleeve 9 is installed on the side of the retaining ring 8 and the bottom ring 7. The sliding rod 10 is slidably guided inside the sliding sleeve 9. The locking bolt 12 passes through the sliding sleeve 9 and fixes the sliding rod 10 inside the sliding sleeve 9. The rubber ring 11 is installed at one end of the sliding rod 10.

[0030] In this embodiment, the detection cylinder 3 is activated, pushing the misalignment plate 5 to move. The guide rod 4 slides on the guide frame 2 to ensure the smooth movement of the misalignment plate 5. The two sets of misalignment plates 5 move towards each other, and the pressure block 6 contacts the reinforcing bar. The misalignment plate 5 is set to press and clamp, which can detect the strength or hardness of the reinforcing bar. The retaining ring 8 is opened, and the reinforcing bar is placed between the bottom ring 7 and the retaining ring 8. The retaining ring 8 is closed to initially fix the reinforcing bar. The position of the slide rod 10 in the sliding sleeve 9 is adjusted so that the rubber ring 11 contacts the reinforcing bar. The locking bolt 12 is tightened to fix the position of the slide rod 10. The rubber ring 11 provides flexible clamping to prevent damage to the surface of the reinforcing bar.

[0031] The longitudinal fine-tuning mechanism includes a slide rail 13, a slider 14, a detection plate 15, an upper support cylinder 16, and a top block 17. The slide rail 13 is symmetrically installed on the top end face of the operating table 1. The slider 14 is symmetrically installed on the bottom end face of the detection plate 15, and the slider 14 is slidably guided on the slide rail 13. The upper support cylinder 16 is installed at the bottom end of the operating table 1, and one end of the upper support cylinder 16 extends through the bottom of the operating table 1 and is connected to the top block 17. The top of the top block 17 is in contact with the bottom of the detection plate 15 and is fixedly installed at the bottom. Two pressure blocks 6 are installed on the top of the detection plate 15.

[0032] In this embodiment, the slider 14 slides on the slide rail 13 to ensure that the detection plate 15 moves smoothly. When the detection plate 15 is moved to a suitable position, the upper support cylinder 16 is activated, pushing the top block 17 to rise. The top block 17 contacts the bottom of the detection plate 15 and presses the bottom of the detection plate 15 to fix the detection plate 15.

[0033] Please see Figure 1-5 As a supplementary embodiment of a quality inspection device for reinforcing steel bars in construction engineering, which includes a misalignment detection mechanism, a clamping and fixing mechanism, and a longitudinal fine-tuning mechanism: A fixed frame 18 is symmetrically installed on the top end face of the operating table 1, and a fixed liquid cylinder 19 is installed on one side of the fixed frame 18. One end of the fixed liquid cylinder 19 extends through the fixed frame 18, and a push plate 20 is installed on one end of the fixed liquid cylinder 19. The fixed frame 18 is provided with two sets, and the push plates 20 on both sides move relative to each other and clamp the top of the detection plate 15. A fixed seat 21 is symmetrically installed on the top of the detection plate 15, and the bottom of the bottom ring 7 is connected to the top of the fixed seat 21. A pressure groove 22 is opened on one end of the pressure block 6, and the pressure grooves 22 on the two pressure blocks 6 press against the external reinforcing steel bars, causing them to bend relative to each other. Support legs 23 are installed around the bottom of the operating table 1.

[0034] More specifically, operate the fixed liquid cylinder 19 to open the push plate 20, place the rebar to be tested on the test plate 15, operate the fixed liquid cylinder 19 to move the two push plates 20 towards each other to initially clamp the rebar, open the clamping and fixing mechanism's retaining ring 8, place the rebar between the bottom ring 7 and the retaining ring 8, close the retaining ring 8, adjust the position of the slide rod 10, tighten the locking bolt 12 to make the rubber ring 11 firmly clamp the rebar, start the upper support liquid cylinder 16 to fix the position of the test plate 15, start the test liquid cylinder 3 to move the misalignment plates 5 towards each other, the pressure block 6 contacts the rebar, and the hardness of the rebar is tested. The pressure groove 22 on the pressure block 6 presses against the rebar, observe the bending condition of the rebar, and evaluate its quality. If necessary, use the longitudinal fine-tuning mechanism to adjust the test position, repeat the misalignment test and bending test steps to ensure a comprehensive inspection.

[0035] In summary, when the overall equipment is in use or running: when the misalignment detection mechanism is required to run, the detection cylinder 3 is activated, pushing the misalignment plate 5 to move. The guide rod 4 slides on the guide frame 2 to ensure the smooth movement of the misalignment plate 5. The two sets of misalignment plates 5 move towards each other, and the pressure block 6 contacts the reinforcing bar. The misalignment plate 5 is set to press and clamp, which can detect the strength or hardness of the reinforcing bar.

[0036] When the clamping and fixing mechanism is in operation, open the retaining ring 8, place the reinforcing bar between the bottom ring 7 and the retaining ring 8, close the retaining ring 8 to initially fix the reinforcing bar, adjust the position of the slide rod 10 in the slide sleeve 9 so that the rubber ring 11 contacts the reinforcing bar, tighten the locking bolt 12 to fix the position of the slide rod 10. The rubber ring 11 provides flexible clamping to prevent damage to the surface of the reinforcing bar.

[0037] When the longitudinal fine-tuning mechanism is in operation, the slider 14 slides on the slide rail 13 to ensure that the detection plate 15 moves smoothly. When the detection plate 15 is moved to the appropriate position, the upper support cylinder 16 is activated, pushing the top block 17 to rise. The top block 17 contacts the bottom of the detection plate 15 and presses the bottom of the detection plate 15 to fix the detection plate 15.

[0038] Operate the fixed liquid cylinder 19 to open the push plate 20, place the rebar to be tested on the test plate 15, operate the fixed liquid cylinder 19 to move the push plates 20 on both sides towards each other, initially clamping the rebar, open the retaining ring 8 of the clamping and fixing mechanism, place the rebar between the bottom ring 7 and the retaining ring 8, close the retaining ring 8, adjust the position of the slide rod 10, tighten the locking bolt 12, so that the rubber ring 11 firmly clamps the rebar, start the upper support liquid cylinder 16 to fix the position of the test plate 15, start the test liquid cylinder 3 to move the misalignment plates 5 towards each other, the pressure block 6 contacts the rebar, and test the hardness of the rebar. The pressure groove 22 on the pressure block 6 presses against the rebar, observe the bending condition of the rebar, and evaluate its quality. If necessary, use the longitudinal fine adjustment mechanism to adjust the test position, repeat the misalignment test and bending test steps to ensure a comprehensive inspection.

[0039] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A quality inspection device for reinforcing steel bars in building construction, comprising an operating table (1), a misalignment detection mechanism, a clamping and fixing mechanism, and a longitudinal fine-tuning mechanism, characterized in that: The misalignment detection mechanism includes a guide frame (2), a detection liquid cylinder (3), a guide rod (4), a misalignment plate (5), and a pressure block (6). The guide frame (2) is installed on the top end face of the operating table (1). The detection liquid cylinder (3) is installed on one side of the guide frame (2). One end of the detection liquid cylinder (3) extends through the guide frame (2) and connects to the misalignment plate (5). Two sets of detection liquid cylinders (3) are provided. The two misalignment plates (5) are misaligned and pressed together. The pressure block (6) is installed on one side of the misalignment plate (5). The guide rod (4) is installed on one end of the misalignment plate (5). The guide frame (2) is equipped with a sliding guide. The clamping and fixing mechanism includes a bottom ring (7), a retaining ring (8), a sliding sleeve (9), a sliding rod (10), a rubber ring (11), and a locking bolt (12). One end of the retaining ring (8) is movably connected to one end of the bottom ring (7). The sliding sleeve (9) is installed on the side of the retaining ring (8) and the bottom ring (7). The sliding rod (10) is equipped with a sliding guide inside the sliding sleeve (9). The locking bolt (12) passes through the sliding sleeve (9) and fixes the sliding rod (10) inside the sliding sleeve (9). The rubber ring (11) is installed on one end of the sliding rod (10).

2. The quality testing device for reinforcing steel bars in building construction according to claim 1, characterized in that: The longitudinal fine-tuning mechanism includes a slide rail (13), a slider (14), a detection plate (15), an upper support cylinder (16), and a top block (17). The slide rail (13) is symmetrically installed on the top end face of the operating table (1). The slider (14) is symmetrically installed on the bottom end face of the detection plate (15). The slider (14) is slidably guided on the slide rail (13). The upper support cylinder (16) is installed at the bottom end of the operating table (1). One end of the upper support cylinder (16) extends through the bottom of the operating table (1) and is connected to the top block (17). The top of the top block (17) is in contact with the bottom of the detection plate (15) and is fixedly installed at the bottom. Two pressure blocks (6) are installed on the top of the detection plate (15).

3. The quality testing device for reinforcing steel bars in building engineering according to claim 2, characterized in that: The top end face of the operating table (1) is symmetrically equipped with a fixing frame (18), and a fixing liquid cylinder (19) is installed on one side of the fixing frame (18).

4. The quality testing device for reinforcing steel bars in building construction according to claim 3, characterized in that: One end of the fixed liquid cylinder (19) extends through the fixed frame (18), and a push plate (20) is installed at one end of the fixed liquid cylinder (19).

5. A quality testing device for reinforcing steel bars in building construction according to claim 4, characterized in that: The fixing frame (18) is provided in two sets, and the push plates (20) on both sides move relative to each other and clamp the top of the detection plate (15).

6. The quality testing device for reinforcing steel bars in building construction according to claim 2, characterized in that: The top of the detection plate (15) is symmetrically equipped with a fixing seat (21), and the bottom of the bottom ring (7) is connected to the top of the fixing seat (21).

7. The quality testing device for reinforcing steel bars in building construction according to claim 1, characterized in that: One end of the pressure block (6) is provided with a pressure groove (22), and the pressure grooves (22) on the two pressure blocks (6) press against the external steel bars, causing them to bend relative to each other.

8. The quality testing device for reinforcing steel bars in building construction according to claim 1, characterized in that: The bottom of the operating table (1) is equipped with support legs (23).

Images