Welding detection device

Abstract

The utility model relates to the technical field of welding detection, in particular to a welding detection device which comprises a base. The detection mechanism is arranged on the base and comprises a first supporting plate and a second supporting plate, the first supporting plate and the second supporting plate are both fixedly connected to the base, and through cooperation of a first electric cylinder, a second electric cylinder, a lifting block, a controller and the like, a fixing block, a top plate, a camera and the like can stretch into a pipeline conveniently; the interior of the pipeline can be conveniently checked through a camera, the pipeline can be conveniently and rapidly moved to the welding position of the pipeline, the welding position of the pipeline can be conveniently detected, an electric cylinder III can conveniently drive a top plate, a pressure sensor and the like to move, and a top block can conveniently abut against the welding position of the pipeline, so that the strength of the pipeline can be conveniently detected; and through cooperation of the first motor and the two rotating rollers, the pipeline can be rotated conveniently, multiple points at the welding position of the pipeline can be detected conveniently, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of welding inspection technology, specifically a welding inspection device. Background Technology

[0002] Welding inspection refers to the inspection of welding results. Its purpose is to ensure the integrity, reliability, safety, and usability of the welded structure. In addition to the requirements for welding technology and welding process, welding inspection is also an important part of the quality management of welded structures. In order to ensure that the pipeline can work normally, the welded parts of the pipeline need to be inspected after the pipeline welding is completed.

[0003] A search revealed a utility model patent in China with patent publication number CN215894222U, which discloses a welding strength testing device. The device is broadly described as including a pusher, one end of which extends into a pipe and is hinged to one end of at least two push rods. The push rods are evenly distributed around the circumference of the pusher, and the other end of each push rod is hinged to a corresponding push plate. The outer wall of each push plate abuts against the inner wall of the pipe weld. During use, an axial alignment frame is used to ensure that the pusher is coaxial with the pipe, thereby guaranteeing that the pressure applied by all push plates to the pipe weld is uniform. This makes the test results more accurate. By adjusting the length of the connecting rod, the test requirements of pipes with different diameters can be met. At the same time, the connecting rod is equipped with scale lines to ensure that the length of each connecting rod is consistent after adjustment, and to ensure that the pusher is coaxial with the pipe. However, the above device still has some shortcomings. For example, the above device is relatively cumbersome, time-consuming and labor-intensive to install and use. It is not convenient to quickly and accurately make the push plate contact the pipe weld. Moreover, multiple points are generally tested during the test. The above device is also relatively cumbersome to adjust during the test, resulting in low work efficiency. Therefore, we propose a welding test device. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a welding inspection device to solve the problems mentioned in the background art, such as the cumbersome, time-consuming and labor-intensive installation and use, the difficulty in quickly and accurately contacting the push plate to the weld joint of the pipe, the fact that multiple points are generally inspected during inspection, the cumbersome adjustment of the above-mentioned devices during inspection, and the low work efficiency.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a welding inspection device, comprising:

[0008] Base;

[0009] The testing mechanism is mounted on a base and includes a support plate one and a support plate two, both fixedly connected to the base. Two rotating rollers are rotatably connected between the support plates one and two. A motor is mounted on the support plate one, and the output end of the motor passes through the support plate one and is fixedly connected to one of the rotating rollers. Pipes are placed on the two rotating rollers. A controller is mounted on the support plate two, which has an opening. An electric cylinder one is mounted through the support plate two, and its output end is located inside the opening and fixedly connected to a lifting block. An electric cylinder two is mounted through the lifting block, and its output end is fixedly connected to a fixing block. The fixing block has two mounting slots, and an electric cylinder three is mounted in each of the mounting slots. A top plate is fixedly connected to the output end of the electric cylinder three, and a camera is mounted on the top plate. Multiple telescopic rods one are fixedly connected to the top plate, and top blocks are fixedly connected to the multiple telescopic rods one. A pressure sensor is mounted on the top plate for detecting the welded joints of the pipes.

[0010] Preferably, two sliding grooves are provided in the opening, and a slider is slidably connected in the sliding groove, with the lifting block fixedly connected between the two sliders.

[0011] Furthermore, a spring is fitted onto one of the telescopic rods.

[0012] Furthermore, multiple telescopic rods are fixedly connected inside the mounting groove, and the other end of each telescopic rod is fixedly connected to the top plate.

[0013] Furthermore, a fixing plate is fixedly connected to the base, and a soft pad is fixedly connected to the fixing plate.

[0014] Based on the aforementioned scheme, an inclined plate is fixedly connected to the base, and an adhesive layer is fixedly sleeved on both of the rotating rollers.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present invention provides a welding inspection device, which has the following beneficial effects:

[0017] This welding inspection device, through the cooperation of electric cylinder one, electric cylinder two, lifting block, controller, etc., facilitates the insertion of fixed block, top plate, camera, etc. into the pipeline, allowing for easy inspection of the pipeline's interior via the camera, rapid movement to the pipeline welding point, and convenient inspection of the welding point. Electric cylinder three moves the top plate and pressure sensor, ensuring the top block presses against the pipeline welding point for strength testing, and the pressure sensor provides accurate pressure data. The cooperation of motor one and two rotating rollers facilitates pipeline rotation, enabling inspection of multiple points at the pipeline welding point and improving work efficiency. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present application;

[0019] Figure 2 This is a partial cross-sectional view of the three-dimensional structure of this application;

[0020] Figure 3 This is a three-dimensional structural diagram of the electric cylinder three and the telescopic rod two in this application.

[0021] Figure 4 For this application Figure 3 A magnified schematic diagram of the structure at point A in the middle.

[0022] In the diagram: 1. Base; 2. Support plate one; 3. Support plate two; 4. Rotating roller; 5. Motor; 6. Pipe; 7. Controller; 8. Electric cylinder one; 9. Lifting block; 10. Electric cylinder two; 11. Fixing block; 12. Electric cylinder three; 13. Top plate; 14. Camera; 15. Telescopic rod one; 16. Top block; 17. Pressure sensor; 18. Slider; 19. Spring; 20. Telescopic rod two; 21. Soft pad; 22. Inclined plate; 23. Adhesive layer. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example

[0025] Please see Figures 1-4 A welding inspection device, comprising:

[0026] Base 1;

[0027] The testing mechanism is mounted on base 1 and includes support plate 1 (2) and support plate 2 (3). Both support plate 1 (2) and support plate 2 (3) are fixedly connected to base 1. Two rotating rollers (4) are rotatably connected between support plate 1 (2) and support plate 2 (3). A motor (5) is mounted on support plate 1 (2), and the output end of motor 5 passes through support plate 1 (2) and is fixedly connected to one of the rotating rollers. Pipes (6) are placed on the two rotating rollers (4). A controller (7) is mounted on support plate 2 (3). An opening is formed in support plate 2 (3), and an electric cylinder (8) is installed through support plate 2 (3). The output end of electric cylinder (8) is located within the opening and is fixedly connected to a lifting block (9). An electric cylinder (9) is installed through lifting block (9). Cylinder 2 10, the output end of which is fixedly connected to a fixing block 11, has two mounting slots, in which an electric cylinder 3 12 is installed. The output end of the electric cylinder 3 12 is fixedly connected to a top plate 13, on which a camera 14 is installed. Multiple telescopic rods 15 are fixedly connected to the top plate 13, and a top block 16 is fixedly connected to each of the telescopic rods 15. A pressure sensor 17 is installed on the top plate 13. The electric cylinders 1 8, 2 10, and 3 12 are used to fix the top block 16 at the weld joint of the pipe 6. The pressure sensor 17, controller 7, and camera 14 are used to detect the pipe 6, improving the detection effect.

[0028] Two sliding grooves are provided in the opening, and sliders 18 are slidably connected in the sliding grooves. The lifting block 9 is fixedly connected between the two sliders 18 to improve the stability of the lifting block 9 when it is raised or lowered.

[0029] A spring 19 is fitted on the telescopic rod 15 to lift the top block 16, preventing the top block 16 from pressing on the pressure sensor 17 when not in use.

[0030] Multiple telescopic rods 20 are fixedly connected inside the mounting slot. The other end of the telescopic rods 20 is fixedly connected to the top plate 13 to improve the stability of the top plate 13.

[0031] A fixing plate is fixedly connected to the base 1, and a soft pad 21 is fixedly connected to the fixing plate to protect the pipe 6 and prevent the pipe 6 from rolling out on the other side.

[0032] An inclined plate 22 is fixedly connected to the base 1, and an adhesive layer 23 is fixedly fitted on both rotating rollers 4 to protect the pipe 6 and prevent damage to the pipe 6 from violent collisions.

[0033] It should be further explained that the pressure sensor 17, motor 5, electric cylinder 8, electric cylinder 10, electric cylinder 12, camera 14, and controller 7 in this embodiment are conventional devices known to those skilled in the art and available on the market. Models can be selected or customized according to actual needs. In this patent, we only use them without improving their structure and function. Their setting method, installation method, and electrical connection method can be easily explained by those skilled in the art by following the instructions for use. They will not be described in detail here. The pressure sensor 17, motor 5, electric cylinder 8, electric cylinder 10, electric cylinder 12, camera 14, and controller 7 are equipped with matching control switches. The installation position of the control switches can be selected according to actual usage requirements to facilitate operation and control by the operator.

[0034] In summary, the working principle and process of this welding inspection device are as follows: First, the device is placed at the desired location. Then, the pipe 6 is pushed onto the two rotating rollers 4 via the inclined plate 22. At this point, the controller 7 activates electric cylinder 8, which moves the lifting plate and electric cylinder 10, aligning electric cylinder 10 with the center of the pipe 6. Then, the controller 7 activates electric cylinder 10, which moves the fixed block 11, camera 14, etc., into the pipe 6. Users can then view the internal condition of the pipe 6 through the controller 7 and camera 14. When the welding point is reached, electric cylinder 10 is deactivated. The controller 7 then activates two electric cylinders 12, which move the top plate 13, pressure sensor 17, etc. At this point, the two top plates... Block 16 will simultaneously press against the weld joint of pipe 6, causing spring 19 and telescopic rod to retract. Block 16 will then press against pressure sensor 17, allowing for the detection of the weld joint of pipe 6. The pressure value can be viewed more intuitively through controller 7. When the qualified pressure value is reached, electric cylinder 12 is controlled to retract, and motor 5 is started through controller 7, causing one of the rotating rollers 4 to rotate. This allows the rotating roller 4 to rotate pipe 6, while the other rotating roller 4 follows suit. This allows for quick switching of the weld joint detection position, facilitating the detection of other locations at the weld joint. It also allows for visual inspection of the weld joint of pipe 6 through camera 14, improving the detection effect. This device is suitable for pipes 6 of different specifications, is simple and quick to operate, and has high practicality.

[0035] The above embodiments merely illustrate specific implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A welding inspection device, characterized in that, include: Base (1); The testing mechanism is set on a base (1). The testing mechanism includes a support plate one (2) and a support plate two (3). The support plate one (2) and the support plate two (3) are both fixedly connected to the base (1). Two rotating rollers (4) are rotatably connected between the support plate one (2) and the support plate two (3). A motor (5) is installed on the support plate one (2). The output end of the motor (5) passes through the support plate one (2) and is fixedly connected to one of the rotating rollers. Pipes (6) are placed on the two rotating rollers (4). A controller (7) is installed on the support plate two (3). An opening is opened on the support plate two (3). An electric cylinder one (8) is installed through the support plate two (3). The output end of the electric cylinder one (8) is located in the opening and is fixedly connected to the lifting block (9). The electric cylinder two (10) is installed through the lifting block (9). The output end of the electric cylinder two (10) is fixedly connected to the fixing block (11). The fixing block (11) has two mounting slots. The electric cylinder three (12) is installed in the mounting slots. The output end of the electric cylinder three (12) is fixedly connected to the top plate (13). The top plate (13) is equipped with a camera (14). The top plate (13) is fixedly connected with multiple telescopic rods one (15). The multiple telescopic rods one (15) are fixedly connected with a top block (16). The top plate (13) is equipped with a pressure sensor (17).

2. The welding inspection device according to claim 1, characterized in that: Two sliding grooves are provided in the opening, and sliders (18) are slidably connected in the sliding grooves. The lifting block (9) is fixedly connected between the two sliders (18).

3. The welding inspection device according to claim 2, characterized in that: A spring (19) is fitted onto the telescopic rod (15).

4. The welding inspection device according to claim 3, characterized in that: Multiple telescopic rods (20) are fixedly connected in the mounting groove, and the other end of the telescopic rods (20) is fixedly connected to the top plate (13).

5. The welding inspection device according to claim 4, characterized in that: A fixing plate is fixedly connected to the base (1), and a soft pad (21) is fixedly connected to the fixing plate.

6. The welding inspection device according to claim 5, characterized in that: An inclined plate (22) is fixedly connected to the base (1), and an adhesive layer (23) is fixedly sleeved on both of the rotating rollers (4).

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