Angle-adjustable DR detection equipment

Abstract

The utility model discloses angle-adjustable DR detection equipment, which comprises a stand column and an adjustable detection mechanism, a lifting arm is connected in the middle of the inside of the stand column in a sliding manner, bolt holes which are uniformly distributed are formed in the lower end of the stand column, and the adjustable detection mechanism comprises a screw rod I, a deflection assembly and a clamping assembly, the first lead screw is rotationally connected to the middle of the interior of the stand column, the outer surface of the first lead screw is in threaded connection with the middle of the rear side of the interior of the lifting arm, the deflection assembly is arranged at the front end of the lifting arm, and the clamping assembly is arranged below the front side of the front end of the lifting arm. The pipeline flaw detection device is simple in structure, convenient to use, capable of reducing the burden of manual hand holding, suitable for fixing RD detectors of different sizes, capable of achieving multi-angle automatic adjustment, capable of conducting detection work of eight accurate angles and free-angle detection work and suitable for flaw detection work of pipelines of different heights and sizes.

Description

Technical Field

[0001] This utility model relates to the field of DR detection technology, specifically to an angle-adjustable DR detection device. Background Technology

[0002] X-rays are invisible electromagnetic radiation with high penetrating power, capable of passing through the human body and objects. When X-rays pass through an object, they are absorbed or scattered, leading to the visualization of the object's internal structure and defects. Based on this principle, industrial DR (Digital Radiography) inspection equipment has emerged. The detector is a key component of industrial DR equipment, converting X-rays into electrical signals and transmitting them to the processing unit for further processing. The detector typically consists of a scintillation crystal and a photomultiplier tube. When X-rays strike the scintillation crystal, they are converted into visible light. The photomultiplier tube then converts this light into electrical signals, which are further processed by external image processing equipment. The data is processed and converted into image data, which is commonly used in the field of pipeline flaw detection. When existing industrial DR inspection equipment performs pipeline flaw detection, the detector is mostly manually held to perform flaw detection work in different areas of the pipeline. The operator holds the detector, points it at the pipeline, and then slowly moves and deflects the detector to achieve flaw detection work at different positions and angles of the pipeline. The detector of traditional industrial DR inspection equipment is manually held, and the distance and angle between the detector and the pipeline cannot be kept consistent during use, which affects the flaw detection effect. Different sizes of detectors have different weights. If the detector is too heavy, it will be a heavy burden for the operator to hold. Therefore, we propose an angle-adjustable DR inspection device. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide an angle-adjustable DR inspection device. It adopts mechanical clamping, which reduces the burden of manual hand-holding and is also suitable for fixing RD detectors of different sizes. It can automatically adjust multiple angles and perform inspection work at eight accurate angles, as well as inspection work at free angles. It is suitable for flaw detection of pipelines of different heights and sizes and can effectively solve the problems in the background technology.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an angle-adjustable DR detection device, comprising a column and an adjustable detection mechanism;

[0005] Column: A lifting arm is slidably connected in the middle of the column, and evenly distributed bolt holes are opened at the lower end of the column;

[0006] Adjustable detection mechanism: It includes a lead screw, a deflection assembly, and a clamping assembly. The lead screw is rotatably connected to the inside of the column, and its outer surface is threaded to the inside rear center of the lifting arm. The deflection assembly is located at the front end of the lifting arm, and the clamping assembly is located at the lower front side of the front end of the lifting arm. It adopts mechanical clamping, which reduces the burden of manual hand-holding and is also suitable for fixing RD detectors of different sizes. It can be automatically adjusted at multiple angles and can perform detection work at eight accurate angles, as well as detection work at free angles. It is suitable for flaw detection work on pipelines of different heights and sizes.

[0007] Furthermore, the deflection assembly includes a deflection arm, a worm gear, a first motor, and a worm. The deflection arm is rotatably connected to the front side of the lifting arm. The worm gear is located in the middle of the upper part of the deflection arm. The first motor is located on the front side of the upper end of the lifting arm. The input end of the first motor is electrically connected to the output end of the microcontroller. The worm is located at the front end of the output shaft of the first motor. The worm gear and the worm are meshed and connected, providing a basis for the deflection of the flaw detection equipment.

[0008] Furthermore, the clamping assembly includes a mounting frame, lead screw two, clamping blocks, and bevel gear one. The mounting frame is rotatably connected to the lower end of the deflection arm. All lead screw twos are rotatably connected to the middle of the inner front side of the mounting frame, and the four lead screw twos are arranged in a cross shape. All clamping blocks are slidably connected to the middle of the inner front side of the mounting frame. The outer surface of each lead screw two is threadedly connected to the inner surface of the longitudinally adjacent clamping blocks. All bevel gear one is located at the inner end of each lead screw two, providing a foundation for clamping the flaw detection equipment.

[0009] Furthermore, the clamping assembly also includes a second bevel gear and a knob. The second bevel gear is rotatably connected to the inside of the mounting frame, and all four first bevel gears are meshed with the second bevel gear. The knob is located at the rear end of the second bevel gear, providing a driving basis for clamping the flaw detection equipment.

[0010] Furthermore, the adjustable detection mechanism also includes an RD detector, which is located on the front side of the mounting frame. All four clamping blocks are installed in conjunction with the RD detector. The input end of the RD detector is electrically connected to the output end of the microcontroller, providing a basis for flaw detection work.

[0011] Furthermore, the adjustable detection mechanism also includes a second motor, which is located in the middle of the lower part of the deflection arm. The input end of the second motor is electrically connected to the output end of the microcontroller, and the lower end of the output shaft of the second motor is fixedly connected to the upper end of the mounting bracket, providing a basis for the flipping of the RD detector.

[0012] Furthermore, the adjustable detection mechanism also includes a third motor, which is located at the upper end of the column. The input end of the third motor is electrically connected to the output end of the microcontroller, and the lower end of the output shaft of the third motor is fixedly connected to the upper end of the lead screw, providing a foundation for the lifting and lowering of the RD detector.

[0013] Furthermore, it also includes a microcontroller, which is located in the middle of the right side of the column. The input terminal of the microcontroller is electrically connected to an external power supply to provide control for the angle adjustment of the RD detector.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This angle-adjustable DR detection device has the following advantages:

[0015] 1. By rotating the knob, the second bevel gear rotates. The meshing of the first and second bevel gears drives the second lead screw to rotate, thereby forming a centering clamping effect on the four clamping blocks. This quickly fixes RD detectors of different sizes, avoiding manual handling, improving detection accuracy, and reducing the workload of manual labor.

[0016] 2. By coordinating motor one, motor two, and motor three, the corresponding parts can be moved, enabling flaw detection at eight specified angles while also performing flaw detection at free angles. Through adjustment, it can be applied to flaw detection of pipes of different heights and sizes. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic cross-sectional view of the adjustable detection mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the clamping component structure of this utility model.

[0020] In the diagram: 1. Column, 2. Lifting arm, 3. Adjustable detection mechanism, 31. Lead screw one, 32. Deflection assembly, 321. Deflection arm, 322. Worm gear, 323. Motor one, 324. Worm, 33. Clamping assembly, 331. Mounting bracket, 332. Lead screw two, 333. Clamping block, 334. Bevel gear one, 335. Bevel gear two, 336. Knob, 34. RD detector, 35. Motor two, 36. Motor three, 4. Bolt hole, 5. Microcontroller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3 This embodiment provides a technical solution: an angle-adjustable DR detection device, including a column 1 and an adjustable detection mechanism 3;

[0023] Column 1: A lifting arm 2 is slidably connected in the middle of its interior. The lower end of column 1 has evenly distributed bolt holes 4 for easy connection with an external transport platform. It also includes a microcontroller 5, which is located in the middle right side of column 1. The input end of microcontroller 5 is electrically connected to an external power supply to provide control for the angle adjustment of RD detector 34.

[0024] Adjustable detection mechanism 3 includes a lead screw 31, a deflection assembly 32, and a clamping assembly 33. The lead screw 31 is rotatably connected to the middle of the interior of the column 1, and its outer surface is threadedly connected to the middle of the rear interior of the lifting arm 2. The deflection assembly 32 is located at the front end of the lifting arm 2, and the clamping assembly 33 is located below the front end of the lifting arm 2. The deflection assembly 32 includes a deflection arm 321, a worm gear 322, a motor 323, and a worm 324. The deflection arm 321 is rotatably connected to the front of the lifting arm 2, and a rotating shaft is provided at the upper end of the interior of the deflection arm 321. A mounting hole is provided at the front interior of the lifting arm 2, and the rotating shaft is rotatably connected to the interior of the mounting hole. The worm gear 322 is located at the middle of the upper end of the interior of the deflection arm 321, and the worm gear 322 is located on the outer surface of the rotating shaft. In the center of the frame, motor 323 is located at the upper front of the lifting arm 2. The input end of motor 323 is electrically connected to the output end of the microcontroller 5. Worm gear 324 is located at the front end of the output shaft of motor 323. Worm wheel 322 meshes with worm gear 324, providing a basis for the deflection of the flaw detection equipment. Clamping assembly 33 includes mounting frame 331, lead screw 332, clamping block 333, and bevel gear 334. Mounting frame 331 is rotatably connected to the lower end of deflection arm 321. Lead screws 332 are all rotatably connected to the middle of the inner front side of mounting frame 331. The four lead screws 332 are arranged in a cross shape. Clamping blocks 333 are all slidably connected to the middle of the inner front side of mounting frame 331. The inner end of each clamping block 333 is provided with a rubber buffer pad. The outer surface of lead screw 332 is flush with the longitudinal direction. The adjacent clamping blocks 333 are internally threaded together. Bevel gear 334 is located on the inner end of lead screw 332, providing a foundation for clamping the flaw detection equipment. The clamping assembly 33 also includes bevel gear 335 and a knob 336. Bevel gear 335 is rotatably connected to the center of the mounting bracket 331. All four bevel gears 334 mesh with bevel gear 335. The knob 336 is located at the rear end of bevel gear 335, providing a driving foundation for clamping the flaw detection equipment. The adjustable detection mechanism 3 also includes an RD detector 34, located at the front of the mounting bracket 331. The RD detector 34 detects objects using X-rays, transmits the object data to a computer for processing, and ultimately forms a digital image. All four clamping blocks 333... Installed in conjunction with the RD detector 34, the input of the RD detector 34 is electrically connected to the output of the microcontroller 5, providing a basis for flaw detection. The adjustable detection mechanism 3 also includes a second motor 35, which is located in the lower middle part of the deflection arm 321. The input of the second motor 35 is electrically connected to the output of the microcontroller 5, and the lower end of the output shaft of the second motor 35 is fixedly connected to the upper end of the mounting bracket 331, providing a basis for the rotation of the RD detector 34. The adjustable detection mechanism 3 also includes a third motor 36, which is located at the upper end of the column 1. The input of the third motor 36 is electrically connected to the output of the microcontroller 5, and the lower end of the output shaft of the third motor 36 is fixedly connected to the upper end of the lead screw 31, providing a basis for the lifting and lowering of the RD detector 34, which is mechanically clamped.While reducing the burden of manual hand-held operation, it is also suitable for fixing RD detectors 34 of different sizes. It can automatically adjust to multiple angles, perform detection work at eight accurate angles, and also perform detection work at free angles. It is suitable for flaw detection work on pipes of different heights and sizes.

[0025] The working principle of the DR inspection device with adjustable angle provided by this utility model is as follows: When using the DR inspection device for pipeline flaw detection, firstly, the column 1 is fixed to the external transport platform through the bolt hole 4. Then, the RD detector 34 is installed and placed in front of the mounting bracket 331. Then, the knob 336 is turned to drive the bevel gear 335 to rotate. As the bevel gear 335 rotates, the four bevel gears 334 also rotate, driving the corresponding lead screw 332 to rotate. The clamping block 333 moves inward synchronously and then contacts the edge of the RD detector 34, forming a clamping effect on the RD detector 34. Then, the RD detector 34 is connected to the external image display device. When it is necessary to inspect the area directly below the pipeline, the microcontroller 5 controls the motor. When motor 323 operates, its output shaft drives worm gear 324 to rotate. When worm gear 324 rotates clockwise, worm wheel 322 meshes with it, causing it to rotate as well. This rotates deflection arm 321 upwards until the RD detector 34 is parallel to the lifting arm 2. At this point, height adjustment is performed based on the pipe's dimensions and height. Microcontroller 5 controls motor 36 to operate, and its output shaft drives lead screw 31 to rotate. When lead screw 31 rotates clockwise, lifting arm 2 moves upwards; when it rotates counterclockwise, lifting arm 2 moves downwards until the RD detector 34 reaches the appropriate detection height. Then, the external transport platform is moved to position the RD detector 34 directly below the pipe. Microcontroller 5 controls the operation of the RD detector 34. The external image display device clearly shows the defects inside the pipe. Then, a 45-degree inspection is performed on the lower left side of the pipe. The external transport platform moves the column 1 to the left to the appropriate position. The microcontroller 5 continues to control the operation of motor 323. Through the meshing of worm gear 322 and worm 324, the deflection arm 321 deflects upward by 45 degrees to perform a 45-degree inspection on the lower left side of the pipe. Then, a 45-degree inspection is performed on the lower right side of the pipe. Motor 36 first drives the lifting arm 2 to move downward. Motor 323 rotates, causing the deflection arm 321 to continue rotating 90 degrees. Then, the microcontroller 5 controls motor 35 to operate. Motor 35 drives the mounting bracket 331 to rotate 180 degrees, so that the RD detector 34 completes the flip and is aligned with the lower right side of the pipe. Motor 36 then drives the lifting arm 2 to move downward. The lifting arm 2 moves upward until the RD detector 34 reaches the appropriate detection position, performing a 45-degree detection at the lower right of the pipeline, followed by a 45-degree detection at the upper right of the pipeline. The external transport platform moves to the right, the deflection arm 321 reverses 90 degrees, the lifting arm 2 moves upward, and the external transport platform moves to the left until the RD detector 34 reaches the appropriate detection position, performing a 45-degree detection at the upper right of the pipeline, followed by a detection directly above the pipeline. The lifting arm 2 moves upward to the appropriate position, the deflection arm 321 reverses 45 degrees, and the RD detector 34 is parallel to the lifting arm 2, performing a detection directly above the pipeline. Then, motor 2 35 reverses, driving the mounting bracket 331 to rotate 180 degrees, the deflection arm 321 reverses 45 degrees, and the RD detector 34 is aligned with the upper left of the pipeline.For inspection of the pipeline at a 45-degree angle to the upper left, the coordinated operation of motors 323 (Motor 1), 35 (Motor 2), and 36 (Motor 3) allows for flaw detection at eight specified angles, as well as at free angles.

[0026] It is worth noting that the microcontroller 6 disclosed in the above embodiments is an S7-200 microcontroller, motor 323 is a QCAVS-QCAVP motor, RD detector 34 is an HPX-DR 2530 compact detector, motor 35 is a 57BYGH601-05AG6 motor, and motor 36 is a 1FK7042-2AF71-1UB0 motor. The microcontroller 6 controls the operation of motor 323, RD detector 34, motor 35, and motor 36 using methods commonly used in the prior art.

[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An angle-adjustable DR inspection device, characterized in that: It includes a column (1) and an adjustable detection mechanism (3); Column (1): A lifting arm (2) is slidably connected in the middle of its interior, and the lower end of the column (1) is provided with evenly distributed bolt holes (4); Adjustable detection mechanism (3): It includes a lead screw (31), a deflection assembly (32) and a clamping assembly (33). The lead screw (31) is rotatably connected to the middle of the inside of the column (1). The outer surface of the lead screw (31) is threadedly connected to the middle of the rear side of the inside of the lifting arm (2). The deflection assembly (32) is located at the front end of the lifting arm (2), and the clamping assembly (33) is located below the front end of the lifting arm (2).

2. The DR inspection device with adjustable angle according to claim 1, characterized in that: It also includes a microcontroller (5), which is located in the middle right side of the column (1), and the input terminal of the microcontroller (5) is electrically connected to an external power supply.

3. The DR inspection device with adjustable angle according to claim 2, characterized in that: The deflection assembly (32) includes a deflection arm (321), a worm gear (322), a motor (323), and a worm (324). The deflection arm (321) is rotatably connected to the front side of the lifting arm (2). The worm gear (322) is located in the middle of the upper part of the deflection arm (321). The motor (323) is located on the front side of the upper part of the lifting arm (2). The input end of the motor (323) is electrically connected to the output end of the microcontroller (5). The worm (324) is located at the front end of the output shaft of the motor (323). The worm gear (322) and the worm (324) are meshed and connected.

4. The DR detection device with adjustable angle according to claim 2, characterized in that: The clamping assembly (33) includes a mounting frame (331), a second lead screw (332), a clamping block (333), and a first bevel gear (334). The mounting frame (331) is rotatably connected to the lower end of the deflection arm (321). The second lead screws (332) are all rotatably connected to the middle of the inner front side of the mounting frame (331). The four second lead screws (332) are arranged in a cross shape. The clamping blocks (333) are all slidably connected to the middle of the inner front side of the mounting frame (331). The outer surface of the second lead screw (332) is threadedly connected to the inner of the longitudinally adjacent clamping blocks (333). The first bevel gear (334) is located on the inner end of the second lead screw (332).

5. The DR detection device with adjustable angle according to claim 4, characterized in that: The clamping assembly (33) also includes a second bevel gear (335) and a knob (336). The second bevel gear (335) is rotatably connected to the middle of the interior of the mounting bracket (331). All four first bevel gears (334) are meshed with the second bevel gear (335). The knob (336) is located at the rear end of the second bevel gear (335).

6. The DR detection device with adjustable angle according to claim 5, characterized in that: The adjustable detection mechanism (3) also includes an RD detector (34), which is located on the front side of the mounting bracket (331). Four clamps (333) are installed in conjunction with the RD detector (34). The input end of the RD detector (34) is electrically connected to the output end of the microcontroller (5).

7. The DR detection device with adjustable angle according to claim 3, characterized in that: The adjustable detection mechanism (3) also includes a second motor (35), which is located in the middle of the lower part of the deflection arm (321). The input end of the second motor (35) is electrically connected to the output end of the microcontroller (5), and the lower end of the output shaft of the second motor (35) is fixedly connected to the upper end of the mounting bracket (331).

8. The DR detection device with adjustable angle according to claim 2, characterized in that: The adjustable detection mechanism (3) also includes a motor three (36), which is located at the upper end of the column (1). The input end of the motor three (36) is electrically connected to the output end of the microcontroller (5), and the lower end of the output shaft of the motor three (36) is fixedly connected to the upper end of the lead screw one (31).

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