Lens coupling workbench
By introducing a servo motor-driven adjustment device and positioning mechanism into the lens coupling stage, the problem of positional offset during the disassembly and reassembly of the beam analyzer was solved, thereby improving the accuracy and efficiency of lens coupling.
Patent Information
- Application Number
- CN202423304216.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing lens coupling stage lacks an effective positioning mechanism during the disassembly and reassembly of the beam analyzer, resulting in positional deviations that affect the accuracy of measurement results and the precision and efficiency of lens coupling.
A lens coupling stage was designed, comprising a frame, an adjustment device, and a positioning mechanism. The beam analyzer is precisely adjusted by a lead screw and a threaded seat driven by a servo motor. The beam analyzer is enhanced in its splicing and positioning with the support by the cooperation of a positioning plate and a baffle. The beam analyzer is stabilized by the cooperation of a threaded rod and a threaded groove, ensuring the positional accuracy of the beam analyzer during disassembly and reassembly.
This improved the assembly efficiency of the beam analyzer and the accuracy of lens coupling, solved the problem of beam analyzer positional misalignment, and ensured the accuracy and efficiency of the lens coupling process.
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Figure CN223551937U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of lens coupling technology, and specifically relates to a lens coupling worktable. Background Technology
[0002] Lens coupling refers to the process of using a lens to transmit light from one optical element to another; in this process, the lens plays the role of focusing, collimating, or changing the direction of light.
[0003] The device coupling process is as follows: The heat sink is fixed on the heat sink fixture. A power-on probe is placed against the transition heat sink of the chip to apply power. The lens is clamped using lens grippers. The size of the light spot is observed using a beam analyzer. The lens position is adjusted until the light spot is minimized, then the lens is slowly moved towards the chip. As the light spot increases, the beam analyzer is moved back and forth to measure the beam divergence angle, keeping the divergence angles X and Y within the range of 0–0.1. After the lens position is adjusted, the beam analyzer is adjusted so that the light spot aligns with the center point of the beam analyzer, and the Z-axis of the beam analyzer remains stationary. The lens is then lifted upwards, and a probe is placed at the position corresponding to the heat sink. Apply UV adhesive, then move the lens back to its original position, confirming that the bottom of the lens is in contact with the adhesive, and observe the light spot in the beam analyzer. Fine-tune the lens position, and after confirming the optimal position, irradiate the adhesive-covered area with a UV curing lamp. After irradiation, release the lens clamps and remove the lens, recording the optical power and divergence angle measured by the beam analyzer at this time. After all lenses are coupled, place the heat sink in a high-temperature oven for baking for 24–48 hours. After removing it, use the beam analyzer to measure the chip power and divergence angle respectively, comparing the values measured before high-temperature baking to see if the lens position has shifted or if the chip power has decreased. If the chip power is not a problem, install the heat sink into the casing and wire bond it.
[0004] In practical applications, the disassembly and regular maintenance of the beam analyzer are essential steps. Since the beam analyzer needs to be precisely aligned during assembly to ensure the accuracy of its measurement results, even a slight positional shift during disassembly and reassembly can lead to deviations in the measurement results, thereby affecting the accuracy and efficiency of lens coupling.
[0005] The existing lens coupling stage is inadequate in dealing with the problem of beam analyzer assembly position misalignment; it lacks an effective positioning mechanism to ensure that the beam analyzer can be quickly restored to its original position after disassembly and reassembly. Utility Model Content
[0006] The purpose of this invention is to provide a lens coupling stage to enable rapid and accurate assembly of a beam analyzer.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a lens coupling stage, comprising...
[0008] A test stand, wherein a first control unit and a second control unit are provided on the top of the test stand, and the first control unit and the second control unit are distributed at intervals;
[0009] The adjustment device includes a support plate mounted on the top of the stand, a servo motor disposed on the side surface of the support plate, the output shaft of the servo motor passing through the support plate and connected to a lead screw, a threaded seat adapted to the lead screw and movable left and right along the lead screw, a support part disposed on the top of the threaded seat, and a beam analyzer detachably connected to the support part.
[0010] The positioning mechanism includes a positioning plate disposed at the bottom of the beam analyzer, a positioning groove formed at the top of the support for the positioning plate to be inserted, and a baffle disposed on the inner side of the positioning groove and abutting against the positioning plate.
[0011] Preferably, the baffle is trapezoidal, and the height of the baffle is consistent with the depth of the positioning groove.
[0012] Preferably, the rear surface of the beam analyzer is provided with symmetrically distributed L-shaped parts, and the L-shaped parts and the support are provided with stabilizing components.
[0013] Preferably, the stabilizing component includes a threaded hole inside the L-shaped part, a threaded groove on the support part, and a threaded rod passing through the threaded hole, with one end of the threaded rod screwed into the threaded groove.
[0014] Preferably, the top of the L-shaped component is provided with a fastening ear, and the fastening ear is mounted on the rear surface of the beam analyzer.
[0015] Preferably, it also includes a connecting plate installed on the top of the first control unit, and a third control unit is provided at one bottom end of the connecting plate.
[0016] Preferably, the bottom of the third control unit is provided with a gripper, the top of the second control unit is provided with a heat sink clamp, and the top of the stand is provided with a spectrometer.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] The designed positioning mechanism enhances the positioning of the beam analyzer and support unit during assembly and stabilizes the beam analyzer, solving the problem of positional offset during disassembly and reassembly of the beam analyzer, thereby improving assembly efficiency and lens coupling accuracy. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 For the present utility model Figure 1 A schematic diagram of the enlarged structure of region K in the diagram;
[0021] Figure 3 This is a schematic diagram of the splicing structure of the beam analyzer and support part of this utility model;
[0022] Figure 4 This is a three-dimensional structural diagram of the L-shaped component of this utility model;
[0023] Figure 5 For the present utility model Figure 1 A schematic diagram of the enlarged structure of region H in the diagram;
[0024] In the diagram: 1. Stand; 11. Spectrometer; 2. First control unit; 3. Second control unit; 31. Heat sink fixture; 4. Connecting plate; 5. Beam analyzer; 51. Positioning plate; 61. Support plate; 62. Servo motor; 63. Lead screw; 64. Threaded seat; 65. Support unit; 650. Positioning groove; 6501. Baffle; 7. Third control unit; 71. Clamp; 8. L-shaped part; 81. Fastening lug; 82. Threaded hole; 9. Threaded rod. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1
[0027] Please see Figures 1-5 This is the first embodiment of the present invention, which provides a lens coupling stage, comprising:
[0028] The platform 1 has a first control unit 2 and a second control unit 3 on its top. The platform 1 provides stable support, and the first control unit 2 and the second control unit 3 are distributed at intervals.
[0029] The adjustment device includes a support plate 61 mounted on the top of the stand 1, which realizes the addition of the support plate 61; a servo motor 62 set on the side surface of the support plate 61, which increases the support for the servo motor 62; and the output shaft of the servo motor 62 passes through the support plate 61 and is connected to a lead screw 63. When the servo motor 62 is working, it can drive the lead screw 63 to rotate. A threaded seat 64 is adapted to the lead screw 63 and can move left and right along the lead screw 63. When the lead screw 63 rotates, it drives the threaded seat 64 to move left and right, realizing the position adjustment of the threaded seat 64. A support part 65 is set on the top of the threaded seat 64. When the threaded seat 64 is adjusted, it drives the support part 65 to adjust synchronously. A beam analyzer 5 is detachably connected to the support part 65. When the support part 65 is adjusted, it drives the beam analyzer 5 to adjust.
[0030] The positioning mechanism includes a positioning plate 51 located at the bottom of the beam analyzer 5, which adds a positioning plate 51. A positioning groove 650 is formed at the top of the support unit 65 for the positioning plate 51 to insert into. The positioning plate 51 is inserted into the positioning groove 650, improving positioning when the beam analyzer 5 and the support unit 65 are assembled. A baffle 6501 is located on the inner side of the positioning groove 650 and abuts against the positioning plate 51. The added baffle 6501 reinforces the positioning plate 51 inserted into the positioning groove 650. The baffle 6501 is trapezoidal, and its height is consistent with the groove depth of the positioning groove 650, improving the performance of the positioning plate 51 in cooperation with the baffle 6501 during insertion. The rear surface of the beam analyzer 5... The surface is provided with symmetrically distributed L-shaped parts 8, realizing the addition of L-shaped parts 8. The L-shaped parts 8 and the support part 65 are provided with stabilizing components. The stabilizing components include threaded holes 82 opened inside the L-shaped parts 8, which helps to realize the starting of the threaded holes 82; threaded grooves opened on the support part 65, which realize the starting of the threaded grooves; and threaded rods 9 that pass through the threaded holes 82. One end of the threaded rods 9 can be screwed into the threaded grooves. After the beam analyzer 5 and the support part 65 are spliced and positioned, the threaded rods 9 are rotated so that the threaded rods 9 are screwed into the threaded grooves, thereby stabilizing the beam analyzer 5. This solves the problem of positional displacement during the disassembly and reassembly of the beam analyzer 5, and improves the assembly efficiency and lens coupling accuracy.
[0031] In this embodiment, preferably, a connecting plate 4 is also installed on the top of the first control unit 2, which realizes the addition of the connecting plate 4, and a third control unit 7 is provided at one bottom end of the connecting plate 4, thereby increasing the limitation of the third control unit 7 through the connecting plate 4.
[0032] In this embodiment, preferably, the bottom of the third control unit 7 is provided with a gripper 71, which can clamp and increase the convenience of use. The top of the second control unit 3 is provided with a heat sink clamp 31, which realizes the addition of the heat sink clamp 31. The top of the stand 1 is provided with a spectrometer 11, and the optical fiber is connected to the spectrometer 11. The current of each chip is adjusted by measuring the spectrum, so that the power is maximized while the spectral peak of each band is flat, and the highest peak and the lowest peak are within 3dB.
[0033] Example 2
[0034] Please see Figures 1-5 This is the second embodiment of the present invention, which is based on the previous embodiment, but differs in that:
[0035] The top of the L-shaped part 8 is provided with a fastening ear 81, which realizes the addition of the fastening ear 81. The fastening ear 81 is installed on the rear surface of the beam analyzer 5 by bolts, and the installed fastening ear 81 increases the limitation of the L-shaped part 8.
[0036] The working principle and usage process of this utility model are as follows: When the beam analyzer 5 and the support part 65 are spliced, the positioning plate 51 is inserted into the positioning groove 650 along the baffle 6501 to increase the positioning of the beam analyzer 5 and the support part 65 during splicing. After the beam analyzer 5 and the support part 65 are spliced and positioned, the threaded rod 9 is rotated so that the threaded rod 9 is screwed into the threaded groove, thereby stabilizing the beam analyzer 5. This solves the problem of positional displacement during the disassembly and reassembly of the beam analyzer 5, and improves the assembly efficiency and the accuracy of lens coupling.
[0037] Although embodiments of the present invention have been shown and described in detail above, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A lens coupling stage, characterized in that: include A platform (1) is provided with a first control unit (2) and a second control unit (3) on its top, and the first control unit (2) and the second control unit (3) are distributed at intervals. The adjustment device includes a support plate (61) mounted on the top of the stand (1), a servo motor (62) disposed on the side surface of the support plate (61), and the output shaft of the servo motor (62) passes through the support plate (61) and is connected to a lead screw (63), a threaded seat (64) adapted to the lead screw (63) and movable left and right along the lead screw (63), a support part (65) disposed on the top of the threaded seat (64), and a beam analyzer (5) detachably connected to the support part (65). The positioning mechanism includes a positioning plate (51) disposed at the bottom of the beam analyzer (5), a positioning groove (650) opened at the top of the support (65) for the positioning plate (51) to be inserted, and a baffle (6501) disposed on the inner side of the positioning groove (650) and abutting against the positioning plate (51).
2. The lens coupling stage according to claim 1, characterized in that: The baffle (6501) is trapezoidal, and the height of the baffle (6501) is consistent with the depth of the positioning groove (650).
3. The lens coupling stage according to claim 1, characterized in that: The rear surface of the beam analyzer (5) is provided with symmetrically distributed L-shaped parts (8), and stabilizing components are provided on the L-shaped parts (8) and the support part (65).
4. A lens coupling stage according to claim 3, characterized in that: The stabilizing component includes a threaded hole (82) inside the L-shaped part (8), a threaded groove on the support part (65), and a threaded rod (9) passing through the threaded hole (82), one end of which can be screwed into the threaded groove.
5. A lens coupling stage according to claim 3, characterized in that: The top of the L-shaped part (8) is provided with a fastening ear (81), and the fastening ear (81) is mounted on the rear surface of the beam analyzer (5).
6. A lens coupling stage according to claim 1, characterized in that: It also includes a connecting plate (4) installed on the top of the first control unit (2), and a third control unit (7) is provided at one bottom end of the connecting plate (4).
7. A lens coupling stage according to claim 6, characterized in that: The bottom of the third control unit (7) is provided with a gripper (71), the top of the second control unit (3) is provided with a heat sink clamp (31), and the top of the stand (1) is provided with a spectrometer (11).