Slide rail type bus duct elbow

By designing a sliding rail type busbar elbow and using 45-degree welding and screw fixing, the difficulties in installing busbar elbows and the problem of gaps were solved, the installation accuracy and protection level were improved, and the efficient assembly and sealing effect of the busbar was achieved.

CN223553001UActive Publication Date: 2025-11-14DINGSHENG GROUP CO LTD
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Patent Information

Application Number
CN202422941139.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-11-14
Estimated Expiration
2034-11-30

AI Technical Summary

Technical Problem

Busbar elbow installation is time-consuming and labor-intensive, difficult to install, and it is hard to ensure the verticality of the copper busbars and maintain the 90° angle of the profiles. After installation, gaps exist, affecting the protection level. Installation height deviations cause the gaps to enlarge, making the interior visible, and dust seeps in, affecting performance.

Method used

The design incorporates a sliding rail type busbar elbow with a 45-degree face on the profile surface, which is fixed by welding. The top and bottom plates are fixed with screws, and the copper drain is inserted into the profile and sealed with sealant. The top and bottom plates are connected by welding with inclined surfaces to ensure the profile is fixed and sealed.

Benefits of technology

It simplifies the installation process of busbar elbows, avoids the phenomenon of copper busbars hitting each other, improves installation accuracy and protection level, eliminates gaps and cracks, and enhances the protection performance of busbars.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slide rail type bus duct elbow which comprises a first section bar and a second section bar, the surface of one end of the first section bar and the surface of one end of the second section bar are arranged to be 45-degree surfaces, and the first section bar and the second section bar are attached, welded and fixed through the 45-degree surfaces. The first profile comprises a bottom plate and a top plate mounted on the upper side of the bottom plate, the top plate and the bottom plate are fixed through screws, and the structure of the second profile is the same as that of the first profile; the problem of a gap after the shell is locked in the original design is avoided, the upper and lower sections of the elbow are used for coating, and the IP protection level of the bus is improved; and the phenomenon of cracking at the corner of the elbow caused by manual up-and-down carrying in field installation and inconsistent up-and-down height in the installation process is avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of busbar technology, specifically relating to a sliding rail type busbar elbow. Background Technology

[0002] Installing elbows is time-consuming and difficult. Rectangular busbars installed inside irregularly shaped copper busbars are prone to issues in ensuring verticality, making it difficult to maintain a 90° angle on the profiles after installation. Gaps exist at the elbow corners after installation, affecting the protection level (especially for Z-shaped elbows). Deviations in the installation height of the busbars delivered to the site can cause the gaps at the elbow corners to widen, exposing the internal insulation components and copper busbars, allowing dust to seep in and affecting performance. Therefore, a sliding rail type busbar elbow needs to be designed to solve these problems. Utility Model Content

[0003] The purpose of this utility model is to provide a sliding rail type busbar elbow to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a sliding rail type busbar elbow, comprising a first profile and a second profile, wherein one end surface of the first profile and the second profile are both set as 45-degree surfaces, and the first profile and the second profile are fixed together by welding at the 45-degree surfaces. The first profile includes a base plate and a top plate installed on the upper side of the base plate, and the top plate and the base plate are fixed together by screws. The structure of the second profile is the same as that of the first profile.

[0005] Preferably, a connecting plate is provided on the lower side of the top plate, and a mounting plate is provided on the upper side of the bottom plate. The mounting plate is inserted into the inner side of the connecting plate and fixed with screws.

[0006] Preferably, one end of the first profile and the second profile are provided with screw holes, and the first profile and the second profile are fixed to the busbar body profile by screws and screw holes.

[0007] Preferably, sealant is provided at the connection between the ends of the first and second profiles and the busbar body.

[0008] Preferably, the top plates of the first profile and the bottom plates of the second profile are welded together by a 45-degree inclined surface.

[0009] Preferably, both the top plate and the bottom plate have positioning grooves on their inner sides.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. In the case of the elbow profile of this utility model, the L-shaped elbow and Z-shaped elbow of the sliding rail small busbar, the busbar trunking body profile does not need to be cut at a 45° angle during the outer shell sawing. It is only necessary to cut the upper and lower profiles at the corner of the elbow profile at a 45° angle and then weld them.

[0012] 2. During assembly, the copper busbars are inserted into the profiles, eliminating the phenomenon of copper busbars hitting each other at corners and avoiding the gap problem after the original design's outer shell is locked. The upper and lower profiles of the elbows are used to cover the busbars, improving the IP protection level of the busbars and preventing cracking at the elbows and corners caused by manual handling and inconsistent heights during installation. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0015] Figure 3 This is a top view of the structure of this utility model;

[0016] In the diagram: 1. First profile; 2. Second profile; 3. Top plate; 4. Bottom plate; 5. Connecting plate; 6. Mounting plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1 to 3This utility model provides a technical solution: a sliding rail type busbar trough elbow, including a first profile 1 and a second profile 2. One end surface of the first profile 1 and the second profile 2 are both set as 45-degree surfaces, and the first profile 1 and the second profile 2 are fixed by welding together through the 45-degree surfaces. The first profile 1 includes a base plate 4 and a top plate 3 installed on the upper side of the base plate 4. The top plate 3 and the base plate 4 are fixed by screws. The structure of the second profile 2 is the same as that of the first profile 1. The main body of the busbar profile is installed in the base plate 4 of the first profile 1 and the second profile 2 and fixed by screws. The busbars are connected at the bend. Then the top plate 3 is placed on the base plate 4. A connecting plate 5 is provided on the lower side of the top plate 3, and an installation plate 6 is provided on the upper side of the base plate 4. The installation plate 6 is inserted into the inner side of the connecting plate 5 and fixed by screws. The top plate 3 is placed on the base plate 4. The connecting plate 5 and the installation plate 6 are engaged and fixed by screws.

[0019] Further reading is available. Figures 1 to 3 Both the first profile 1 and the second profile 2 have screw holes at one end, and the first profile 1 and the second profile 2 are fixed to the busbar body profile by screws and screw holes, which facilitates the fixing of the elbow to the main body of the busbar profile during use; the ends of the first profile 1 and the second profile 2 are provided with sealant at the connection with the busbar body to enhance the covering and sealing ability of the elbow; the top plate 3 and the bottom plate 4 of the first profile 1 and the second profile 2 are welded together by a 45-degree inclined surface, which facilitates the fixing of the top plate 3 and the bottom plate 4 into an elbow shape during use, and can fix each other to cover and install the main body of the sliding rail type small busbar profile; the inner sides of the top plate 3 and the bottom plate 4 are both positioning grooves, which facilitates the locking of the main body of the sliding rail type small busbar profile into the inner sides of the top plate 3 and the bottom plate 4 and fixing it with screws during use.

[0020] As can be seen from the above description, this utility model has the following beneficial effects: the L-shaped and Z-shaped elbows of the sliding rail type small busbar are sawn in the outer shell, and the busbar trunking profile does not need to be sawn at a 45° angle. Only the upper and lower profiles at the corner of the elbow profile need to be sawn at a 45° angle and then welded. During the assembly process, the copper busbar is inserted into the profile. The corner of the elbow is adjustable, which eliminates the phenomenon of the copper busbar hitting the corner hard. It avoids the problem of gaps after the outer shell is locked in the original design. The upper and lower profiles of the elbow are used to cover the busbar, which improves the IP protection level of the busbar. It also eliminates the phenomenon of cracking at the corner of the elbow caused by manual handling and inconsistent height during installation.

[0021] The working principle and usage process of this utility model are as follows: When in use, the main body of the busbar profile is installed in the base plate 4 of the first profile 1 and the second profile 2 and fixed with screws. The busbars are connected at the bends. Then, the top plate 3 is placed on the base plate 4 and connected by the connecting plate 5 and the mounting plate 6 and fixed with screws. Then, the top plate 3 is fixed on the main body of the busbar profile with screws to complete the covering of the busbar profile. Glue is applied to the ends of the first profile 1 and the second profile 2.

[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0023] The above description is only used to illustrate the technical solution of this utility model and is not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.

Claims

1. A sliding rail type busbar elbow, characterized in that: It includes a first profile (1) and a second profile (2). One end surface of the first profile (1) and the second profile (2) is set as a 45-degree plane, and the first profile (1) and the second profile (2) are fixed by welding together through the 45-degree plane. The first profile (1) includes a base plate (4) and a top plate (3) installed on the upper side of the base plate (4). The top plate (3) and the base plate (4) are fixed together by screws. The structure of the second profile (2) is the same as that of the first profile (1).

2. The sliding rail type busbar elbow according to claim 1, characterized in that: A connecting plate (5) is provided on the lower side of the top plate (3), and an mounting plate (6) is provided on the upper side of the bottom plate (4). The mounting plate (6) is inserted into the inner side of the connecting plate (5) and fixed with screws.

3. The sliding rail type busbar elbow according to claim 1, characterized in that: One end of the first profile (1) and the second profile (2) is provided with a screw hole, and the first profile (1) and the second profile (2) are fixed to the busbar body profile by screws and screw holes.

4. The sliding rail type busbar elbow according to claim 1, characterized in that: Sealing compound is provided at the connection between the ends of the first profile (1) and the second profile (2) and the busbar body.

5. A sliding rail type busbar elbow according to claim 1, characterized in that: The top plate (3) and bottom plate (4) of the first profile (1) and the second profile (2) are welded together by a 45-degree inclined surface.

6. A sliding rail type busbar elbow according to claim 1, characterized in that: The inner sides of the top plate (3) and the bottom plate (4) are both equipped with positioning grooves.