Magnetic coupling assembly and transmission device
By setting mounting slots and engaging the potting layer in the magnetic coupling assembly, the process of fixing and disassembling the magnet is simplified, solving the complex installation and disassembly problems in the prior art and improving operational efficiency.
Patent Information
- Application Number
- CN202422998348.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing magnetic coupling components are complex to install and disassemble, and the fixing methods rely on bolts, screws or special fixing devices, which makes operation inconvenient.
Mounting slots are provided on the drive seat and driven seat to fix the magnet, and the magnet is connected by a potting layer to simplify the process of fixing and removing the magnet.
It enables simple installation and convenient disassembly of magnets, reduces reliance on tools, and improves operational efficiency.
Smart Images

Figure CN223553207U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic coupling technology, and in particular to a magnetic coupling component. Background Technology
[0002] A magnetic coupling assembly is a contactless transmission device that transfers mechanical energy through the interaction of magnetic fields. In a magnetic coupling assembly, the magnetic field generated by an electromagnet interacts with magnets on rotating components, producing magnetic force and thus transmitting mechanical power. Currently, the magnets in magnetic coupling structures are mostly fixed using bolts, screws, or specialized fastening devices, making installation and disassembly relatively complex.
[0003] Therefore, how to provide a magnetic coupling component that is easy to install and disassemble is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0004] In view of this, the present invention provides a magnetic coupling component to solve the problem that the installation and disassembly process of existing magnets in magnetic coupling structures is relatively complicated.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0006] On the one hand, this utility model provides a magnetic coupling assembly, including a driving magnetic structure and a driven magnetic structure respectively mounted on a driving shaft and a driven shaft;
[0007] The driving magnetic structure includes a driving base and a plurality of first magnets. The inner side of the driving base is provided with a first mounting groove for mounting the first magnets. The side of the first magnets near the driven magnetic structure is provided with a potting layer. The driving base is engaged with the potting layer.
[0008] The driven magnetic structure includes a driven seat and a plurality of second magnets. The inner side of the driven seat is provided with a plurality of second mounting slots for mounting the second magnets.
[0009] Preferably, the potting layer includes a mounting plate and a partition plate. The mounting plate has a through hole in the middle. The partition plate is axially disposed on the side of the mounting plate near the first magnet. The adjacent partition plates form a second mounting groove corresponding to the first mounting groove.
[0010] Preferably, one end of the partition plate extends along a first direction and protrudes beyond the outer edge of the mounting plate to form a first extension, and the other end of the partition plate extends along a second direction and protrudes beyond the inner edge of the mounting plate to form a second extension. The first direction is the direction from the through hole to the outer edge of the mounting plate, and the second direction is opposite to the first direction.
[0011] The drive seat is engaged with the potting layer via the first extension and the second extension.
[0012] Preferably, the drive seat includes an end cap, a first annular plate, and a second annular plate;
[0013] The first annular plate extends from the outer edge of the end cap toward the potting layer, and the inner side of the first annular plate is provided with a first engaging portion that matches the first extension portion;
[0014] The second annular plate extends from the middle of the end cap toward the potting layer, and the outer side of the second annular plate is provided with a second engaging portion that matches the second extension.
[0015] Preferably, a wind-blocking baffle is provided between the driving magnetic structure and the driven magnetic structure.
[0016] Preferably, the areas of both the driving seat and the driven seat are smaller than the area of the windbreak baffle.
[0017] Preferably, the windbreak baffle has multiple mounting holes in its circumference.
[0018] On the other hand, the present invention also provides a transmission device, including the magnetic coupling component described in any of the above claims.
[0019] This invention provides a magnetic coupling component, which has the following advantages compared with the prior art:
[0020] This invention provides a first mounting groove and a second mounting groove on the drive seat and the driven seat, respectively, to limit and fix the first magnet and the second magnet. In addition, the drive seat is engaged with the potting layer, which not only further fixes the position of the first magnet, but also makes the connection simple and easy to disassemble. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the structure of the magnetic coupling component according to an embodiment of the present invention;
[0023] Figure 2 This is a side view of the magnetic coupling assembly according to an embodiment of the present invention;
[0024] Figure 3 This is a schematic diagram of the structure when the end cap is removed in an embodiment of this utility model;
[0025] Figure 4 This is a schematic diagram of the combination of the windbreak and the potting layer in an embodiment of this utility model;
[0026] Figure 5 This is a schematic diagram of the end cap structure of this utility model.
[0027] In the diagram:
[0028] 100-Drive seat, 110-First mounting groove, 120-End cap, 130-First annular plate, 140-Second annular plate, 150-Bearing mounting part, 200-First magnet, 300-Potting layer, 310-Mounting plate, 311-Through hole, 320-Separator plate, 321-First extension, 322-Second extension, 400-Driven seat, 500-Wind baffle, 510-Mounting hole. Detailed Implementation
[0029] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0030] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0031] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.
[0032] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0033] This utility model provides a magnetic coupling component that can be used in high-voltage DC fans or other transmission components. This embodiment is described using a high-voltage DC fan as an example. The high-voltage DC fan mainly includes a motor assembly and a pump head assembly connected by a transmission connection. No special limitations are placed on the motor assembly and the pump head assembly.
[0034] In some embodiments of this utility model, such as Figure 1 , Figure 2 and Figure 3 As shown, the magnetic coupling assembly includes a driving magnetic structure and a driven magnetic structure respectively mounted on the driving shaft and the driven shaft; the driving magnetic structure includes a driving seat 100 and a plurality of first magnets 200, the inner side of the driving seat 100 is provided with a first mounting groove 110 for mounting the first magnets 200, and the side of the first magnets 200 near the driven magnetic structure is provided with a potting layer 300, and the driving seat 100 is engaged with the potting layer 300; the driven magnetic structure includes a driven seat 400 and a plurality of second magnets, the inner side of the driven seat 400 is provided with a plurality of second mounting grooves for mounting the second magnets.
[0035] Understandably, this invention provides a first mounting groove 110 and a second mounting groove on the drive seat 100 and the driven seat 400, respectively, to limit and fix the first magnet 200 and the second magnet. Furthermore, the drive seat 100 engages with the potting layer 300, further securing the position of the first magnet 200. The connection method is simple and easy to disassemble. This invention avoids the traditional method of fixing magnets using bolts, screws, or specialized fixing devices. The magnet is fixed simply by providing mounting grooves and an engaging connection, making the fixing method simple and disassembly convenient.
[0036] In some embodiments of this utility model, such as Figure 4 As shown, the potting layer 300 includes a mounting plate 310 and a partition plate 320. The mounting plate 310 has a through hole 311 in the middle. There are multiple partition plates 320, which are axially and evenly arranged on the side of the mounting plate 310 near the first magnet 200. Adjacent partition plates 320 form a second mounting groove corresponding to the first mounting groove 110. The first mounting groove 110 and the second mounting groove cooperate with each other to limit and fix the first magnet 200.
[0037] Optionally, one end of the partition plate 320 extends along a first direction and protrudes beyond the outer edge of the mounting plate 310 to form a first extension 321, and the other end of the partition plate 320 extends along a second direction and protrudes beyond the inner edge of the mounting plate 310 to form a second extension 322. The first direction is the direction from the through hole 311 to the outer edge of the mounting plate 310, and the second direction is opposite to the first direction. The drive seat 100 is engaged with the potting layer 300 through the first extension 321 and the second extension 322. Since the partition plate 320 can be engaged with the drive seat 100, the installation and disassembly process does not require any auxiliary tools, making the replacement process more convenient.
[0038] In some embodiments of this utility model, such as Figure 1 and Figure 5 As shown, the drive seat 100 includes an end cap 120, a first annular plate 130, and a second annular plate 140. The first annular plate 130 extends from the outer edge of the end cap 120 toward the potting layer 300, and the inner side of the first annular plate 130 is provided with a first engaging portion that matches the first extension 321. The second annular plate 140 extends from the middle of the end cap 120 toward the potting layer 300, and the outer side of the second annular plate 140 is provided with a second engaging portion that matches the second extension 322. In addition, a bearing mounting portion 150 is provided at the middle of the outer side of the drive seat 100 for mounting the drive shaft. The structure of the driven seat 400 is preferably the same as that of the drive seat 100.
[0039] Understandably, the first engaging portion can be a protruding structure extending from the inner side of the first annular plate 130 toward the center of the drive seat 100, and the second engaging portion can be a protruding structure extending from the outer side of the second annular plate 140 toward the outer edge of the drive seat 100. In use, the first extension 321 and the first engaging portion can be matched by pressing and rotating to achieve the engaging connection between the drive seat 100 and the potting layer 300.
[0040] In some embodiments of this utility model, such as Figure 2 As shown, a wind-blocking baffle 500 is provided between the driving magnetic structure and the driven magnetic structure.
[0041] Understandably, the wind baffle 500 can separate the drive seat 100 and the driven seat 400, effectively preventing gas from entering the motor through the axial clearance, reducing axial clearance leakage, ensuring wind resistance, and improving the volumetric efficiency and working performance of the high-pressure air pump.
[0042] Optionally, the areas of both the drive seat 100 and the driven seat 400 are smaller than the area of the baffle 500, resulting in better wind resistance. Furthermore, an annular wind-resistant partition can be provided on the outer side of the baffle 500, located outside the drive seat, to further enhance the wind resistance. Additionally, the baffle 500 has multiple mounting holes 510 circumferentially, through which the baffle 500 is connected to the pump head assembly.
[0043] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present utility model, and these improvements and substitutions should also be considered within the protection scope of the present utility model.
Claims
1. A magnetic coupling assembly, characterized in that, It includes a drive magnetic structure and a driven magnetic structure respectively mounted on the drive shaft and the driven shaft; The driving magnetic structure includes a driving base and a plurality of first magnets. The inner side of the driving base is provided with a first mounting groove for mounting the first magnets. The side of the first magnets near the driven magnetic structure is provided with a potting layer. The driving base is engaged with the potting layer. The driven magnetic structure includes a driven seat and a plurality of second magnets. The inner side of the driven seat is provided with a plurality of second mounting slots for mounting the second magnets.
2. The magnetic coupling assembly according to claim 1, characterized in that, The potting layer includes a mounting plate and a partition plate. The mounting plate has a through hole in the middle. The partition plate is axially disposed on the side of the mounting plate near the first magnet. The adjacent partition plates form a second mounting groove corresponding to the first mounting groove.
3. The magnetic coupling assembly according to claim 2, characterized in that, One end of the partition plate extends along a first direction and protrudes beyond the outer edge of the mounting plate to form a first extension, and the other end of the partition plate extends along a second direction and protrudes beyond the inner edge of the mounting plate to form a second extension. The first direction is the direction from the through hole to the outer edge of the mounting plate, and the second direction is opposite to the first direction. The drive seat is engaged with the potting layer via the first extension and the second extension.
4. The magnetic coupling assembly according to claim 3, characterized in that, The drive base includes an end cap, a first annular plate, and a second annular plate; The first annular plate extends from the outer edge of the end cap toward the potting layer, and the inner side of the first annular plate is provided with a first engaging portion that matches the first extension portion; The second annular plate extends from the middle of the end cap toward the potting layer, and the outer side of the second annular plate is provided with a second engaging portion that matches the second extension.
5. The magnetic coupling assembly according to any one of claims 1-4, characterized in that, A wind-blocking baffle is provided between the driving magnetic structure and the driven magnetic structure.
6. The magnetic coupling assembly according to claim 5, characterized in that, The areas of both the driving seat and the driven seat are smaller than the area of the windbreak baffle.
7. The magnetic coupling assembly according to claim 5, characterized in that, The windbreak plate has multiple mounting holes in its circumference.
8. A transmission device, characterized in that, Includes the magnetic coupling assembly as described in any one of claims 1-7.