Energy bar raw material compacting device
By designing a raw material compaction device for energy bars, and utilizing multiple pressing holes and synchronous workstations, the problem of low raw material pressing efficiency in existing technologies has been solved, enabling continuous production and improving work efficiency.
Patent Information
- Application Number
- CN202423243682.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In the current energy bar production process, the raw material pressing efficiency is low, making continuous production impossible and resulting in low work efficiency.
An energy bar raw material compaction device was designed, including a support base, a turntable, a compaction mechanism, and a pushing mechanism. Continuous production was achieved through multiple pressing holes and synchronous rotation, compaction, and unloading stations.
It improves the efficiency of pressing raw materials for energy bars, and enables the simultaneous operation of feeding, pressing and unloading processes, thereby improving the overall production efficiency of the equipment.
Smart Images
Figure CN223554235U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to energy bar production technical field, in particular to a kind of energy bar raw material compaction device. BACKGROUND
[0002] Energy bar is the bar-shaped food of supplement energy, also called energy sports nutrition food, mainly by carbohydrate, protein composition, since it contains high-quality protein, carbohydrate and other nutrients, and with the advantages of small size, light weight, especially suitable for athletes, fitness, survival personnel and weight loss people, and can be extended to military and aerospace food field.Energy bar needs to be pressed in the manufacturing process to the raw material mixed in proportion, so that the subsequent energy bar is formed, and packaging is facilitated.
[0003] In the prior art, when the energy bar is pressed, the raw material is placed in the mold, and then the raw material is compressed by the pressing plate, and finally the pressed raw material is taken out, and the next round of pressing work can be carried out after the raw material is taken out, so that the working efficiency is low. UTILITY MODEL CONTENTS
[0004] The utility model aims at the problems in the background art, and provides an energy bar raw material compaction device.
[0005] The technical scheme of the utility model, an energy bar raw material compaction device, comprises:
[0006] Supporting seat, supporting seat is provided with pressing hole, the bottom end of supporting seat is provided with rack, rack is provided with gantry on it;
[0007] Rotating disc, a plurality of pressing holes are formed in the rotating disc, the rotating disc is rotatably installed on the supporting seat, and a power assembly for driving the rotating disc to rotate is installed on the supporting seat;
[0008] Compaction mechanism, compaction mechanism includes pressing plate, connecting column, hydraulic cylinder and lifting frame, hydraulic cylinder is installed on gantry, lifting frame is connected with the output shaft of hydraulic cylinder, and pressing plate is connected with lifting frame through connecting column;
[0009] Pushing mechanism, pushing mechanism includes pushing plate, second gear, third gear, first rack, second rack and mounting shaft, pushing plate is located in the position directly above the blanking hole, mounting seat is connected to the gantry, second gear and third gear are rotatably installed on the mounting seat through mounting shaft, first rack and second rack are vertically slidably installed on the mounting seat, and first rack and second rack are connected with pushing plate and lifting frame respectively.
[0010] Preferably, the energy bar raw material compaction device further comprises a conveyor belt device, which is arranged below the blanking hole.
[0011] Preferably, a material box is arranged above the rotating disc, a connecting frame is connected between the material box and the support base, and a hopper is arranged at the upper end of the material box.
[0012] Preferably, the power assembly comprises a servo motor, a first gear and a gear ring, the servo motor is installed at the side of the support base, the first gear is installed on the output shaft of the servo motor, and the gear ring is arranged at the outer periphery of the rotating disc and is in meshing connection with the first gear.
[0013] Preferably, the pressing holes are arranged in an annular array.
[0014] Preferably, in the initial state, the lower end surface of the pressing plate and the lower end surface of the pushing plate are flush with the upper end surface of the rotating disc.
[0015] Preferably, an angle sensor is installed on the rotating disc.
[0016] Preferably, a support rod is arranged on the support base and is slidable in the radial direction of the support base, the support rod penetrates the inner and outer sides of the pressing holes, and an electric telescopic rod for driving the support rod to move is installed on the support base.
[0017] Preferably, the second gear has a larger diameter than the third gear.
[0018] Compared with the prior art, the technical scheme has the beneficial technical effects that: the plurality of pressing holes are arranged, so that the device has at least a material feeding station, a material pressing station and a material unloading station, different processes can be performed synchronously, and the working efficiency is improved; and the automatic unloading work can be performed synchronously during the material pressing process, and the working efficiency of the device is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 and Figure 2 are structure schematic diagrams of the utility model.
[0020] Figure 3 is a structure schematic diagram of the support base in the utility model.
[0021] Figure 4 is Figure 1 is a local enlarged structure schematic diagram of A.
[0022] Fig. 1 is a structure schematic diagram of the support base; Fig. 2 is a structure schematic diagram of the rotating disc; Fig. 3 is a structure schematic diagram of the power assembly; Fig. 4 is a structure schematic diagram of the pressing plate; Fig. 5 is a structure schematic diagram of the pushing plate; Fig. 6 is a structure schematic diagram of the connecting frame; Fig. 7 is a structure schematic diagram of the hopper; Fig. 8 is a structure schematic diagram of the lifting frame; Fig. 9 is a structure schematic diagram of the hydraulic cylinder; Fig. 10 is a structure schematic diagram of the mounting seat; Fig. 11 is a structure schematic diagram of the connecting column; Fig. 12 is a structure schematic diagram of the servo motor; Fig. 13 is a structure schematic diagram of the first gear; Fig. 14 is a structure schematic diagram of the gear ring; Fig. 15 is a structure schematic diagram of the second gear; Fig. 16 is a structure schematic diagram of the third gear; Fig. 17 is a structure schematic diagram of the first rack; Fig. 18 is a structure schematic diagram of the second rack; Fig. 19 is a structure schematic diagram of the mounting shaft; and Fig. 20 is a structure schematic diagram of the support rod. DETAILED DESCRIPTION
[0023] Embodiment one
[0024] As Figures 1-4 shown, the energy bar raw material compaction device provided by the embodiment comprises a support seat 1, a rotating disc 2, a compaction mechanism and a pushing mechanism.
[0025] The support seat 1 is provided with a plurality of pressing holes 201, and the plurality of pressing holes 201 are arranged in an annular array. In this way, at least three workstations, i.e., a feeding station, a pressing station and a discharging station, are provided on the device. The bottom end of the support seat 1 is provided with a rack 4, and the rack 4 is provided with a gantry 5.
[0026] The rotating disc 2 is provided with a plurality of pressing holes 201, and the rotating disc 2 is rotatably installed on the support seat 1. The support seat 1 is provided with a power assembly for driving the rotating disc 2 to rotate. The power assembly comprises a servo motor 121, a first gear 122 and a gear ring 123. The servo motor 121 is installed on the side of the support seat 1. The first gear 122 is installed on the output shaft of the servo motor 121. The gear ring 123 is arranged on the outer periphery of the rotating disc 2 and is in meshing connection with the first gear 122.
[0027] The compaction mechanism comprises a pressing plate 14, a connecting column 11, a hydraulic cylinder 9 and a lifting frame 8. The hydraulic cylinder 9 is installed on the gantry 5. The lifting frame 8 is connected with the output shaft of the hydraulic cylinder 9. The pressing plate 14 is connected with the lifting frame 8 through the connecting column 11.
[0028] The pushing mechanism comprises a pushing plate 15, a second gear 16, a third gear 17, a first rack 18, a second rack 19 and a mounting shaft 20. The pushing plate 15 is arranged above the material falling hole 101. The gantry 5 is provided with a mounting seat 10. The second gear 16 and the third gear 17 are rotatably installed on the mounting seat 10 through the mounting shaft 20. The diameter of the second gear 16 is greater than that of the third gear 17. The first rack 18 and the second rack 19 are vertically slidably installed on the mounting seat 10. The first rack 18 and the second rack 19 are connected with the pushing plate 15 and the lifting frame 8, respectively.
[0029] In the initial state, the lower end surface of the pressing plate 14 and the lower end surface of the pushing plate 15 are flush with the upper end surface of the rotating disc 2. Through the above structure, the excess material on the pressing plate 14 and the pushing plate 15 can be scraped off during the rotation of the rotating disc 2.
[0030] An angle sensor is installed on the rotating disc 2. The angle sensor can detect the rotation angle of the rotating disc 2 and feed back the signal to the controller. When the rotating disc 2 rotates to the set angle position, the power assembly is controlled by the controller to stop driving work.
[0031] Specifically, the raw material for producing energy bars is placed inside the pressing hole 201, filling it completely. A power unit drives the turntable 2 to rotate. When the raw material moves to the pressure plate 14, the hydraulic cylinder 9 is activated to drive the pressure plate 14 downwards, thus compacting the raw material inside the pressing hole 201. The pressure plate 14 is then reset, and the turntable 2 continues to rotate. When the compacted raw material moves to below the pusher plate 15, the hydraulic cylinder 9 is activated again to drive the pusher plate 15. Since the lifting frame 8 does not directly drive the pusher plate 15, it first drives the second rack 19 downwards. During this movement, the second rack 19 drives the third gear 17 to rotate. Because the third gear 17 and the... The two gears 16 are mounted on the same mounting shaft 20, so that the third gear 17 drives the second gear 16 to rotate synchronously during rotation. The rotation of the second gear 16 drives the first rack 18 to move downward. Since the path of the second gear 16 is longer than the path of the third gear 17, the short-distance movement of the second rack 19 can be converted into a long-distance movement of the first rack 18 (because there is a gap between the raw material and the pusher plate 15 after compaction. If the above structure is not set, the pusher plate 15 cannot push the raw material out smoothly when it is driven to move synchronously with the pressure plate). After the pusher plate 15 is driven to move downward, the pusher plate 15 pushes the compacted raw material out from the inside of the pressure hole 201 and then drops through the discharge hole 101, thereby realizing the function of automatic unloading.
[0032] Example 2
[0033] like Figure 1 and Figure 2 As shown, the energy bar raw material compaction device proposed in this embodiment, compared with the first embodiment, further includes a conveyor belt device 3, which is located below the material drop hole 101; the conveyor belt device 3 is used to receive the compacted raw material and can transport the raw material to the next station; furthermore, a sponge or soft pad is provided on the surface of the conveyor belt of the conveyor belt device 3, which can play a buffering role to reduce the probability of the raw material breaking after falling.
[0034] Example 3
[0035] like Figure 1 and Figure 2As shown, this embodiment proposes an energy bar raw material compaction device. Compared with the first embodiment, in this embodiment, a material box 6 is provided above the turntable 2, and a connecting frame 13 is connected between the material box 6 and the support base 1. A funnel 7 is provided at the upper end of the material box 6. The material box 6 is used to store raw materials. When the pressing hole 201 moves to the lower position of the material box 6, the raw materials inside the material box 6 automatically fall into the inner side of the pressing hole 201. Furthermore, in order to prevent the raw materials from overflowing through the gap between the material box 6 and the turntable 2, a sealing strip can be installed at the bottom of the material box 6 to improve the sealing between the bottom of the material box 6 and the turntable 2.
[0036] Example 4
[0037] like Figure 3 As shown in the figure, the energy bar raw material compaction device proposed in this embodiment has an improvement over the first embodiment. In this embodiment, a support rod 21 is slidably arranged on the support base 1 along its radial direction. The support rod 21 passes through the inner and outer sides of the pressing hole 201. An electric telescopic rod for driving the support rod 21 to move is installed on the support base 1. In order to prevent the raw material from breaking before the compacted raw material completely covers the dropping hole 101, a support rod 21 is installed on the support base 1. The support rod 21 can be composed of multiple rods to form a stable support for the raw material. When the raw material completely covers the dropping hole 101, the electric telescopic rod drives the support rod 21 to be quickly pulled out from the inner side of the dropping hole 101, at which time the raw material falls.
[0038] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. An energy bar raw material compaction device, characterized by, include: Support base (1), with a pressing hole (201) on the support base (1), and a frame (4) at the bottom of the support base (1), with a gantry frame (5) on the frame (4); Turntable (2), with multiple pressing holes (201) on the turntable (2), the turntable (2) is rotatably mounted on the support base (1), and the support base (1) is equipped with a power component for driving the turntable (2) to rotate; The compaction mechanism includes a pressure plate (14), a connecting column (11), a hydraulic cylinder (9), and a lifting frame (8). The hydraulic cylinder (9) is mounted on the gantry frame (5), and the lifting frame (8) is connected to the output shaft of the hydraulic cylinder (9). The pressure plate (14) is connected to the lifting frame (8) through the connecting column (11). The pushing mechanism includes a pushing plate (15), a second gear (16), a third gear (17), a first rack (18), a second rack (19), and a mounting shaft (20). The pushing plate (15) is located directly above the dropping hole (101). A mounting seat (10) is connected to the gantry frame (5). The second gear (16) and the third gear (17) are rotatably mounted on the mounting seat (10) via the mounting shaft (20). The first rack (18) and the second rack (19) are vertically slidably mounted on the mounting seat (10). The first rack (18) and the second rack (19) are respectively connected to the pushing plate (15) and the lifting frame (8).
2. The energy bar raw material compacting device according to claim 1, characterized by, It also includes a conveyor belt device (3), which is located below the discharge hole (101).
3. The energy bar material compaction device of claim 1, wherein, A material box (6) is provided above the turntable (2), and a connecting frame (13) is connected between the material box (6) and the support base (1). A funnel (7) is provided at the upper end of the material box (6).
4. The energy bar material compaction device of claim 1, wherein, The power assembly includes a servo motor (121), a first gear (122), and a gear ring (123). The servo motor (121) is mounted on the side of the support base (1), the first gear (122) is mounted on the output shaft of the servo motor (121), and the gear ring (123) is located on the outer periphery of the turntable (2) and meshes with the first gear (122).
5. The energy bar material compaction device of claim 1, wherein, There are at least three pressing holes (201), and multiple pressing holes (201) are arranged in a ring array.
6. The energy bar material compaction device of claim 1, wherein, In the initial state, the lower end face of the pressure plate (14) and the lower end face of the pusher plate (15) are flush with the upper end face of the turntable (2).
7. The energy bar raw material compaction device according to claim 1, characterized in that, An angle sensor is installed on the turntable (2).
8. The energy bar raw material compaction device according to claim 1, characterized in that, A support rod (21) is slidably mounted on the support base (1) along its radial direction. The support rod (21) passes through the inner and outer sides of the pressure hole (201). An electric telescopic rod for driving the support rod (21) to move is installed on the support base (1).
9. The energy bar raw material compaction device according to claim 1, characterized in that, The diameter of the second gear (16) is greater than that of the third gear (17).