Tobacco shred cooling device
By combining the material shredding component and the air-cooling component with the axisymmetric water-cooling component, the problems of uneven tobacco cooling and water waste are solved, achieving uniform cooling and water-saving effects.
Patent Information
- Application Number
- CN202422808465.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing methods for cooling tobacco shreds suffer from uneven cooling and water waste, especially air cooling which results in uneven cooling and water cooling which wastes water resources.
The tobacco shreds are agitated using a material agitation assembly and cooled by air blowers on both sides of the receiving box. Then, a secondary uniform cooling is achieved using an axisymmetric water cooling assembly, which employs a double-layer spray system for spray cooling.
This achieves uniform cooling of the tobacco, improves the cooling effect, and saves water resources.
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Figure CN223554241U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the tobacco processing technology field, more particularly, to a tobacco cooling device. BACKGROUND
[0002] Tobacco processing is an important link in cigarette production, which mainly processes tobacco raw materials through a series of processing to produce tobacco that meets the process requirements, and provides qualified raw materials for subsequent cigarette production. The process flow of the tobacco processing workshop includes the following steps: feeding, cutting, loosening and humidifying, cutting, flavoring, drying, and entering the cabinet.
[0003] After the tobacco is dried, the tobacco needs to be cooled to reduce the temperature of the hot tobacco to an appropriate range to maintain the quality and taste of the tobacco.
[0004] One method of cooling tobacco in the prior art is air cooling. When the tobacco on the conveying belt passes through the air cooling port, cold air is blown onto the tobacco to achieve cooling. However, this method has the problem of uneven cooling.
[0005] Another method of cooling tobacco in the prior art is water cooling. However, the existing water cooling method wastes a lot of water resources. CONTENT OF THE UTILITY MODEL
[0006] The present application provides a tobacco cooling device. While the material disturbing assembly disturbs the tobacco, the tobacco is cooled by the air provided by the air blowing equipment on both sides of the receiving box, so that the tobacco is uniformly cooled by the air. Then, the tobacco is uniformly cooled again by the axisymmetric water cooling assembly, greatly improving the cooling effect.
[0007] The present application provides a tobacco cooling device, which comprises a receiving box assembly and an axisymmetric water cooling assembly.
[0008] The receiving box assembly comprises a spherical receiving box, a material disturbing assembly arranged in the receiving box, and an air cooling assembly arranged on the receiving box.
[0009] The upper end of the receiving box is provided with a cylindrical material guiding bin extending upward along the vertical axis thereof, and the lower end of the receiving box is provided with a discharge port opposite to the material guiding bin.
[0010] The material disturbing assembly comprises a main shaft extending downward from the lower end of the material guiding bin along the vertical axis of the receiving box, a plurality of groups of material disturbing rods symmetrically arranged on the main shaft, and a first driving member arranged at the lower end of the main shaft.
[0011] The air cooling assembly comprises two communication pipes symmetrically arranged on the receiving box and air blowing equipment connected with the communication pipes, and the communication pipes penetrate the receiving box from the outside to the inside.
[0012] The water cooling assembly is arranged outside the lower end of the receiving box.
[0013] Preferably, the upper end of the main shaft is provided with a first material control assembly, and the material guiding amount of the first material control assembly in the first state is less than that in the second state.
[0014] Preferably, the first material control assembly comprises a material guiding plate and a second driving member of the material guiding plate.
[0015] The second driving member is fixed to the upper end of the main shaft.
[0016] The material guiding plate is horizontally arranged, and a plurality of material guiding through holes are arranged on the material guiding plate.
[0017] Preferably, the upper end of the main shaft is fixed with a horizontal fixing frame, two second driving members are symmetrically arranged on the upper side of the fixing frame, and the output ends of the two second driving members are symmetrically fixed to the lower side of the material guiding plate.
[0018] Preferably, in the extended state of the second driving member, the material guiding plate abuts against the inner wall of the receiving box, and the first material control assembly is in the first state.
[0019] In the retracted state of the second driving member, the material guiding plate has a gap with the inner wall of the receiving box, and the first material control assembly is in the second state.
[0020] Preferably, the water cooling assembly comprises a double-layer water cooling cylinder body with two open ends and a plurality of spray members uniformly arranged on the inner wall of the inner layer cylinder body of the water cooling cylinder body, and a valve is arranged on the outer layer cylinder body of the water cooling cylinder body.
[0021] Preferably, the water cooling assembly further comprises a second material control assembly for controlling the amount of tobacco from the receiving box to the water cooling cylinder body.
[0022] Preferably, a bottom frame is fixed to the axis of the bottom surface of the water cooling cylinder body.
[0023] The second material control assembly comprises a third driving member and a blocking frame fixed to the bottom surface of the first driving member, the blocking frame is in the shape of a truncated cone with a small upper end and a large lower end, the main body of the third driving member is fixed to the bottom frame, and the output end of the third driving member is fixedly connected with the blocking frame.
[0024] Preferably, a purification filter bin is arranged on the inner wall of the communicating pipe of the receiving box, and the purification filter bin separates the communicating pipe from the inner cavity of the receiving box.
[0025] Preferably, the receiving box is hung below the output port of the cut tobacco drying machine through a hanging frame.
[0026] Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments thereof, which description should be taken in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0027] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the application and, together with the description, serve to explain the principles of the application.
[0028] Figure 1 An internal structure schematic diagram of a tobacco cooling device provided by the present application;
[0029] Figure 2 An external structure schematic diagram of a tobacco cooling device provided by the present application;
[0030] Figure 3 A structure schematic diagram of a water cooling cylinder provided by the present application;
[0031] Figure 4 A structure schematic diagram of a first material control assembly provided by the present application. DETAILED DESCRIPTION
[0032] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions, and numerical values set forth in these embodiments are not limiting to the scope of the present application unless specifically stated otherwise.
[0033] The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the scope of the application, its application, or uses.
[0034] Techniques, methods, and apparatus known to those of ordinary skill in the relevant art can not be discussed in detail herein. However, where appropriate, the techniques, methods, and apparatus should be considered as part of the description of the present application.
[0035] In all of the examples shown and discussed herein, any specific values should be interpreted as merely exemplary, and not as a limitation. Thus, other examples of the exemplary embodiments can have different values.
[0036] The present application provides a tobacco cooling device, which cools the tobacco uniformly by air provided by air blowing devices on both sides of a receiving box while a material disturbing assembly disturbs the tobacco, and then cools the tobacco again by a water cooling assembly with an axis of symmetry, thereby greatly improving the cooling effect. Further, the water cooling cylinder has a double-layer structure, and the gap between the two layers forms an annular water storage cavity, which sprays water to the tobacco uniformly through the spray members, thereby accelerating the cooling speed of the tobacco compared with the single direction spraying, and thereby saving water resources on the basis of uniformly cooling the tobacco.
[0037] As shown in Figure 1 and 2 The present application provides a tobacco cooling device, which cools the tobacco uniformly by air provided by air blowing devices on both sides of a receiving box while a material disturbing assembly disturbs the tobacco, and then cools the tobacco again by a water cooling assembly with an axis of symmetry, thereby greatly improving the cooling effect. Further, the water cooling cylinder has a double-layer structure, and the gap between the two layers forms an annular water storage cavity, which sprays water to the tobacco uniformly through the spray members, thereby accelerating the cooling speed of the tobacco compared with the single direction spraying, and thereby saving water resources on the basis of uniformly cooling the tobacco.
[0038] The receiving box assembly 2 comprises a spherical receiving box 201, a disturbing assembly 6 arranged in the receiving box 201, and an air cooling assembly arranged on the receiving box 201.
[0039] The upper end of the receiving box 201 is provided with a cylindrical material guiding bin 202 extending upward along the vertical axis thereof as an entrance of tobacco shreds.
[0040] As an embodiment, the receiving box 201 is hoisted below the output port of a tobacco cutting machine by the hoisting frame 1, and the tobacco shreds cut by the tobacco cutting machine enter the material guiding bin 202 through the output port thereof.
[0041] The disturbing assembly 6 comprises a main shaft 602 extending downward from the lower end of the material guiding bin 202 along the vertical axis of the receiving box 201, a plurality of disturbing rods 603 symmetrically arranged on the main shaft 602, and a first driving member 601 arranged at the lower end of the main shaft 602. The first driving member 601 drives the main shaft 602 to rotate, and the disturbing rods 603 uniformly disperse the tobacco shreds into the inner cavity of the receiving box 201 when the main shaft 602 rotates.
[0042] As an embodiment, the first driving member 601 is an electric shaft seat.
[0043] Preferably, the upper end of the main shaft 602 is provided with a first material control assembly 7, and the guiding amount of the first material control assembly 7 in the first state is less than that in the second state.
[0044] As an embodiment, the first material control assembly comprises a guiding plate and a second driving member of the guiding plate. The second driving member is fixed to the upper end of the main shaft 602, the guiding plate is horizontally arranged, and a plurality of guiding holes are arranged on the guiding plate.
[0045] Specifically, as shown in Figure 1 and 4 , the upper end of the main shaft 602 is fixed with a horizontal fixing frame 701, two second driving members 702 are symmetrically arranged on the upper side of the fixing frame 701, thereby the second driving members 702 are fixed to the upper end of the main shaft 602. The output ends of the two second driving members 702 are symmetrically fixed to the lower side of a guiding plate 703, and a plurality of guiding holes 704 are arranged on the guiding plate 703.
[0046] As an embodiment, the second driving member 702 is an electric telescopic rod or a linear motor, or is driven by an electric cylinder or an air cylinder.
[0047] When the first driving member 601 drives the main shaft 602 to rotate, the guiding plate 703 rotates, and the tobacco shreds in the material guiding bin 202 can fall into the inner cavity of the receiving box 201 through the guiding holes 704, thereby further reducing the guiding speed of the tobacco shreds.
[0048] When the second driving member 702 is in the extended state, the guide plate 703 abuts against the inner wall of the receiving box 201, and the first material control assembly 7 is in the first state, at which time the tobacco can only enter the receiving box 201 from the guide hole 704.
[0049] When the tobacco in the guide bin 202 is too much, the second driving member 702 is started, the extension rod of the second driving member 702 is retracted, the guide plate 703 is lowered, and the guide plate 703 has a gap with the inner wall of the receiving box 201, and the first material control assembly 7 is in the second state, at which time the tobacco enters the receiving box 201 from the guide hole 704 and the gap, preventing the tobacco from being deformed and broken due to excessive accumulation. Therefore, compared with the first state, the second state has a larger amount of guided material.
[0050] The air cooling assembly includes two communication pipes 204 symmetrically arranged on the receiving box 201 and a blowing device (located outside the receiving box 201) connected with the communication pipes 204, and the communication pipes 204 penetrate the receiving box 201 from the outside to the inside. The blowing generated by the blowing device enters the receiving box 201 through the communication pipes 204 to air cool the tobacco.
[0051] Preferably, the inner wall of the receiving box 201 on which the communication pipe is arranged is provided with a purification filter bin 203, which separates the communication pipe from the inner cavity of the receiving box 201. The purification filter bin 203 filters and purifies the blowing gas to ensure the cleanliness of the gas entering the receiving box.
[0052] The water cooling assembly is arranged outside the lower end of the receiving box 201.
[0053] As an embodiment, as shown in Figure 1 and 3 , the water cooling assembly includes a double-layered, open-ended water cooling cylinder 301 and a plurality of spray members 302 uniformly arranged on the inner wall of the inner cylinder of the water cooling cylinder 301, and a valve 303 is arranged on the outer cylinder of the water cooling cylinder 301. The water cooling cylinder 301 has a tubular structure, and the tube wall has a double-layered structure. The gap between the two layers forms an annular water storage cavity. When the valve 303 is opened, the cooling water enters the annular water storage cavity and is sprayed into the water cooling cylinder 301 through the spray members 302. The air-cooled tobacco falls from the discharge port of the receiving box 201 into the water cooling cylinder 301 and is further sprayed by the cooling water in the water cooling cylinder 301, further reducing the temperature of the tobacco. The water-cooled tobacco is output from the lower end of the water cooling cylinder 301, completing the entire cooling process of the tobacco.
[0054] As an embodiment, the spray member 302 is selected as an atomizing nozzle.
[0055] Preferably, the water cooling assembly further includes a second material control assembly 4 for controlling the amount of tobacco from the receiving box 201 to the water cooling cylinder 301.
[0056] Specifically, as shown in Figure 3 The bottom surface of the water-cooled cylinder 301 is fixed with a bottom bracket 304 along the axis. Figure 1 The second material control assembly 4 includes a third driving member 401 and a blocking bracket 402 fixed on the bottom surface of the first driving member 601. The blocking bracket 402 is in the shape of a truncated cone with a small top and a large bottom. The main body of the third driving member 401 is fixed on the bottom bracket 304, and the output end of the third driving member 401 is fixedly connected with the blocking bracket 402.
[0057] As an embodiment, the third driving member 401 is selected as an electric telescopic stand or a linear motor, or is driven by an electric cylinder or a pneumatic cylinder.
[0058] Under the driving action of the third driving member 401, the blocking bracket 402 moves up and down, thereby enlarging or reducing the gap between the blocking bracket 402 and the discharge port at the lower end of the receiving box 201, and thereby enlarging or reducing the discharge amount of the receiving box 201.
[0059] Although some specific embodiments of the present application have been described in detail by examples, those skilled in the art should understand that the above examples are only for illustration, but not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
Claims
1. A device for cooling tobacco shreds, characterized in that, The air cooling assembly comprises a spherical receiving box, a material disturbing assembly arranged in the receiving box, and an air cooling assembly arranged on the receiving box. The air cooling assembly comprises a spherical receiving box, a material disturbing assembly arranged in the receiving box, and an air cooling assembly arranged on the receiving box. The upper end of the receiving box is provided with a cylindrical material guiding bin extending upward along the vertical axis thereof, and the lower end of the receiving box is provided with a material outlet opposite to the material guiding bin. The material disturbing assembly comprises a main shaft extending downward along the vertical axis of the receiving box from the lower end of the material guiding bin, a plurality of groups of material disturbing rods symmetrically arranged on the main shaft, and a first driving member arranged at the lower end of the main shaft. The air cooling assembly comprises two communication pipes symmetrically arranged on the receiving box and a blowing device connected with the communication pipes, and the communication pipes penetrate through the receiving box from outside to inside. The water cooling assembly is arranged outside the lower end of the receiving box.
2. A tobacco cooling device according to claim 1, characterised in that The upper end of the main shaft is provided with a first material control assembly, and the material guiding amount of the first material control assembly in a first state is less than that in a second state.
3. A tobacco cooling device according to claim 2, characterised in that, The first material control assembly comprises a material guiding plate and a second driving member of the material guiding plate. The second driving member is fixed to the upper end of the main shaft. The material guiding plate is horizontally arranged, and a plurality of material guiding through holes are arranged on the material guiding plate.
4. A tobacco cooling device according to claim 3, characterised in that The upper end of the main shaft is fixed with a horizontal fixing frame, two second driving members are symmetrically arranged on the upper side of the fixing frame, and the output ends of the two second driving members are symmetrically fixed on the lower side of the material guiding plate.
5. A tobacco cooling device according to claim 4, characterised in that, In the extended state of the second driving member, the material guiding plate abuts against the inner wall of the receiving box, and the first material control assembly is in the first state. In the retracted state of the second driving member, the material guiding plate has a gap with the inner wall of the receiving box, and the first material control assembly is in the second state.
6. The tobacco cooling device of claim 1, wherein, The water cooling assembly comprises a double-layer water cooling cylinder body with open ends and a plurality of spray members uniformly arranged on the inner wall of the inner layer cylinder body of the water cooling cylinder body, and a valve is arranged on the outer layer cylinder body of the water cooling cylinder body.
7. A tobacco cooling device according to claim 6, characterised in that The water cooling assembly further comprises a second material control assembly for controlling the amount of tobacco from the receiving box to the water cooling cylinder body.
8. A tobacco cooling device according to claim 7, characterised in that, A bottom frame is fixed on the axis of the bottom surface of the water cooling cylinder body. The second material control assembly comprises a third driving member and a blocking frame fixed on the bottom surface of the first driving member, the blocking frame is in the shape of a truncated cone with a small upper end and a large lower end, the main body of the third driving member is fixed on the bottom frame, and the output end of the third driving member is fixedly connected with the blocking frame.
9. The tobacco cooling device of claim 1, wherein, A purification filter bin is arranged on the inner wall of the communication pipe arranged on the receiving box, and the purification filter bin separates the communication pipe from the inner cavity of the receiving box.
10. A tobacco cooling device according to claim 1, characterised in that The receiving box is hung below the output port of the cut tobacco drying machine through a hanging frame.