Mixing reaction kettle for preparing cable material

The mixing reactor, designed with a material distribution ring and transmission components, solves the problem of material agglomeration and achieves more efficient material mixing.

CN223556016UActive Publication Date: 2025-11-18JIANGSU LINRY NEW MSTAR TECH
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Patent Information

Application Number
CN202422919084.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-18
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing mixing reactors are prone to agglomeration when large quantities of materials come into contact with liquid during feeding, resulting in a decrease in mixing effect and efficiency.

Method used

The design employs a material distribution ring and transmission components, which control the material feeding speed and mixing effect by intermittently opening the feeding port and rotating the mixing rod, thus preventing clumping.

Benefits of technology

It effectively prevents material clumping and improves mixing effect and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mixing reaction kettles, and discloses a mixing reaction kettle for preparing cable materials, which solves the problem that materials are difficult to stir open due to the fact that the materials are mixed after being totally put into the kettle at a time when the materials are fed into the existing mixing reaction kettle, and a large quantity of materials are caked after encountering liquid. The reaction kettle comprises a reaction kettle body, four supporting legs are annularly and fixedly installed at the bottom of the reaction kettle body at equal intervals, a discharging valve is fixedly installed on the lower portion of the surface of the reaction kettle body, a material distributing ring is fixedly installed in the middle of the top of the reaction kettle body, a feeding hopper is fixedly installed on the top of the material distributing ring, and five material distributing pieces are fixedly installed in the material distributing ring. A support frame is fixedly mounted on one side of the bottom of the reaction kettle body; according to the mixing reaction kettle, the blanking speed can be slowed down, and a large quantity of materials are prevented from being caked when encountering liquid, so that the materials can be effectively stirred, and the mixing effect and the mixing efficiency are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of mixing reaction kettle, specifically a kind of mixing reaction kettle for cable material preparation. BACKGROUND

[0002] The mixing reaction kettle for cable material preparation is the key equipment in the production process of cable material;Mixing reaction kettle is usually made of stainless steel or steel, with high corrosion resistance and high temperature resistance, for containing reaction material;It uniformly mixes the reactants by rotating movement, to ensure that the materials are fully contacted and reacted during the reaction;The mixing reaction kettle for cable material preparation plays an important role in the production process of cable material, and through reasonable operation process and compliance with safety precautions, the safe and efficient operation of the reaction kettle can be ensured, and strong guarantee is provided for the production of cable material;The existing mixing reaction kettle is usually put into the kettle after all the materials are put in once, and then mixed, and the large amount of material will be agglomerated after meeting liquid, which makes it difficult to stir the material, thereby affecting the mixing effect and efficiency. SUMMARY

[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a kind of mixing reaction kettle for cable material preparation, effectively solve the problem that the existing mixing reaction kettle is usually put into the kettle after all the materials are put in once, and then mixed, and the large amount of material will be agglomerated after meeting liquid, which makes it difficult to stir the material.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a kind of mixing reaction kettle for cable material preparation, including reaction kettle body, the bottom annular equidistance fixed mounting of reaction kettle body is four support legs, the lower part of the surface of reaction kettle body is fixedly installed with discharge valve, the middle part of the top of reaction kettle body is fixedly installed with distribution ring, the top of distribution ring is fixedly installed with feeding hopper, the inside of distribution ring is fixedly installed with five distribution pieces, one side of the bottom of reaction kettle body is fixedly installed with support frame, the inner bottom of support frame is fixedly installed with driving motor, the inside of reaction kettle body is fixedly installed with several mixing rods, the lower part of the inside of feeding hopper is fixedly installed with discharging disc, the surface of discharging disc is annularly equidistantly opened with four discharge ports, the upper part of discharging disc is equipped with opening and closing disc, the output end of driving motor is equipped with transmission assembly, transmission assembly is transmission connection with opening and closing disc and several mixing rods.

[0005] Preferably, the transmission assembly includes a driving sprocket and a driven sprocket, the driving sprocket is fixedly installed on the output end of the driving motor, the driven sprocket is arranged on one side of the lower part of the reaction kettle body, the driving sprocket and the driven sprocket are engaged with the driving chain, the top of the driven sprocket is fixedly installed with a shaft, the surface of the shaft is rotatably installed with three shaft sleeves, the surfaces of the three shaft sleeves are fixedly connected with the reaction kettle body through the fixed rods.

[0006] Preferably, the top of the shaft is fixedly provided with a first sprocket, one side of the top of the reactor body is fixedly provided with a connecting frame, one side of the inner top of the connecting frame is rotatably provided with a large gear, one side of the large gear is connected with a small gear in meshing connection, the top of the small gear is rotatably connected with the inner top of the connecting frame, the bottom of the small gear is fixedly provided with a second sprocket, the bottom of the second sprocket is rotatably connected with the top of the reactor body, the second sprocket and the first sprocket are connected in meshing connection with a transmission chain, the bottom of the second sprocket is fixedly provided with a rotating shaft, the surface of the rotating shaft is rotatably connected with the middle of the top of the feeding hopper through a bearing, and the bottom of the rotating shaft extends into the interior of the feeding hopper and is fixedly connected with the opening and closing disc.

[0007] Preferably, the top of the driving sprocket is fixedly provided with a rotating rod, the surface of the rotating rod is rotatably connected with the middle of the bottom of the reactor body through a sealing shaft, and the upper portion of the rotating rod extends into the interior of the reactor body and is fixedly connected with a plurality of mixing rods.

[0008] Compared with the prior art, the mixer reaction kettle has the advantages that: when in use, the operator puts the materials into the interior of the feeding hopper, then the operator drives the driving sprocket to rotate through the driving motor, the driving sprocket drives the driven sprocket to rotate through the driving chain, the driven sprocket drives the shaft to rotate in the three shaft sleeves when rotating, the shaft drives the first sprocket to rotate when rotating, the first sprocket drives the second sprocket to rotate through the transmission chain,

[0009] the second sprocket drives the large gear to rotate through the small gear when rotating, the large gear drives the rotating shaft to rotate in the bearing when rotating, the rotating shaft drives the opening and closing disc to rotate, the opening and closing disc can intermittently open the discharging port on the discharging disc when rotating, so that slow discharging is started, the materials falling into the interior of the distribution ring can be evenly scattered into the liquid in the interior of the reactor body through the five distribution pieces, so that the materials are prevented from caking; the driving sprocket also drives the rotating rod to rotate in the sealing shaft when rotating, the rotating rod drives the plurality of mixing rods to rotate when rotating, the materials evenly scattered and discharged can be synchronously mixed by the mixing rods when rotating, so that the materials can better react; the mixer reaction kettle can slow down the discharging speed, the large amount of materials are prevented from caking when meeting the liquid, so that the materials can be effectively stirred, and the mixing effect and the mixing efficiency are improved. BRIEF DESCRIPTION OF DRAWINGS

[0010] The accompanying drawings are used to provide a further understanding of the present application, constitute a part of the specification, and are used to explain the present application together with the embodiments of the present application, and do not constitute a limitation on the present application.

[0011] In the drawings:

[0012] Figure 1 The mixer reaction kettle structure for cable material preparation of the present application Figure 1 ;

[0013] Figure 2 Structure diagram of the mixing reaction kettle for cable material preparation Figure 2 ;

[0014] Figure 3 Structure diagram of the mixing reaction kettle for cable material preparation Figure 3 ;

[0015] Figure 4 Structure diagram of the mixing reaction kettle for cable material preparation

[0016] Figure 5 Structure diagram of the mixing reaction kettle for cable material preparation

[0017] Figure 6 Structure diagram of the mixing reaction kettle for cable material preparation

[0018] In the figure: 1, reaction kettle body; 2, support leg; 3, discharge valve; 4, feed hopper; 5, support frame; 6, drive motor; 7, mixing rod; 8, open-close disc; 9, blanking disc; 10, driving sprocket; 11, driven sprocket; 12, drive chain; 13, shaft; 14, shaft sleeve; 15, first sprocket; 16, connecting frame; 17, large gear; 18, small gear; 19, second sprocket; 20, second chain; 21, blanking port; 22, rotating rod; 23, sealing shaft; 24, rotating shaft; 25, bearing; 26, distribution ring; 27, distribution piece; 28, first chain. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0020] By Figures 1 to 6The present invention includes a reactor body 1. Four support legs 2 are fixedly installed at equal intervals in a ring at the bottom of the reactor body 1. A discharge valve 3 is fixedly installed on the lower part of the surface of the reactor body 1. A material distribution ring 26 is fixedly installed in the middle of the top of the reactor body 1. A feed hopper 4 is fixedly installed on the top of the material distribution ring 26. Five material distribution plates 27 are fixedly installed inside the material distribution ring 26. A support frame 5 is fixedly installed on one side of the bottom of the reactor body 1. A drive motor 6 is fixedly installed in the inner bottom of the support frame 5. Several mixing rods 7 are fixedly installed inside the reactor body 1. A discharge plate 9 is fixedly installed in the lower part of the inside of the feed hopper 4. Four discharge ports 21 are opened at equal intervals in a ring on the surface of the discharge plate 9. An opening and closing plate 8 is provided on the upper part of the discharge plate 9. A transmission component is provided at the output end of the drive motor 6. The transmission component is connected to the opening and closing plate 8 and the several mixing rods 7.

[0021] In operation, the operator feeds the material into the feed hopper 4, and then drives the transmission component to operate via the drive motor 6. When the transmission component operates, it drives the opening and closing disc 8 to rotate. When the opening and closing disc 8 rotates, it can intermittently open the discharge port 21 on the discharge disc 9, thus starting the slow discharge. After the material falls into the distribution ring 26, it is evenly distributed into the liquid inside the reactor body 1 by the five distribution plates 27, preventing the material from clumping. At the same time, the operation of the transmission component also drives several mixing rods 7 to rotate. When the mixing rods 7 rotate, they can simultaneously mix the evenly distributed material, allowing it to react better. This allows the mixing reactor to slow down the discharge speed, preventing large quantities of material from clumping when they come into contact with the liquid, thus effectively stirring the material and improving the mixing effect and efficiency.

[0022] The transmission assembly comprises a driving sprocket 10 and a driven sprocket 11, the driving sprocket 10 is fixedly installed on the output end of the driving motor 6, the driven sprocket 11 is arranged on one side of the lower part of the reaction kettle body 1, the driving sprocket 10 and the driven sprocket 11 are meshed and connected through the driving chain 12, the top of the driven sprocket 11 is fixedly installed with a shaft rod 13, the surface of the shaft rod 13 is rotatably installed with three shaft sleeves 14, the surfaces of the three shaft sleeves 14 are fixedly connected with the reaction kettle body 1 through the fixed rods; the top of the shaft rod 13 is fixedly installed with a first sprocket 15, one side of the top of the reaction kettle body 1 is fixedly installed with a connecting frame 16, one side of the inner top of the connecting frame 16 is rotatably installed with a large gear 17, one side of the large gear 17 is meshed and connected with a small gear 18, the top of the small gear 18 is rotatably connected with the inner top of the connecting frame 16, the bottom of the small gear 18 is fixedly installed with a second sprocket 19, the bottom of the second sprocket 19 is rotatably connected with the top of the reaction kettle body 1, the second sprocket 19 and the first sprocket 15 are meshed and connected through the transmission chain 20, the bottom of the second sprocket 19 is fixedly installed with a rotating shaft 24, the surface of the rotating shaft 24 is rotatably connected with the middle part of the top of the feeding hopper 4 through a bearing 25, the bottom of the rotating shaft 24 extends into the inside of the feeding hopper 4 and is fixedly connected with the opening and closing disc 8; the top of the driving sprocket 10 is fixedly installed with a rotating rod 22, the surface of the rotating rod 22 is rotatably connected with the middle part of the bottom of the reaction kettle body 1 through a sealing shaft 23, the upper part of the rotating rod 22 extends into the inside of the reaction kettle body 1 and is fixedly connected with the plurality of mixing rods 7.

[0023] The operator drives the driving sprocket 10 to rotate through the driving motor 6, the driving sprocket 10 drives the driven sprocket 11 to rotate through the driving chain 12, the driven sprocket 11 drives the shaft rod 13 to rotate in the inside of the three shaft sleeves 14 when the driven sprocket 11 rotates, the shaft rod 13 drives the first sprocket 15 to rotate, the first sprocket 15 drives the second sprocket 19 to rotate through the transmission chain 20, the second sprocket 19 drives the large gear 17 to rotate through the small gear 18 when the second sprocket 19 rotates, the large gear 17 drives the rotating shaft 24 to rotate in the inside of the bearing 25 when the large gear 17 rotates, the rotating shaft 24 drives the opening and closing disc 8 to rotate when the rotating shaft 24 rotates;

[0024] The driving sprocket 10 also drives the rotating rod 22 to rotate in the inside of the sealing shaft 23, the rotating rod 22 drives the plurality of mixing rods 7 to rotate when the rotating rod 22 rotates.

Claims

1. A mixing reactor for preparing cable materials, comprising a reactor body (1), characterized in that: The bottom of the reactor body (1) is fixedly equipped with four support legs (2) at equal intervals in a ring. The lower part of the surface of the reactor body (1) is fixedly equipped with a discharge valve (3). The middle part of the top of the reactor body (1) is fixedly equipped with a distribution ring (26). The top of the distribution ring (26) is fixedly equipped with a feed hopper (4). The inside of the distribution ring (26) is fixedly equipped with five distribution plates (27). The bottom side of the reactor body (1) is fixedly equipped with a support frame (5). The bottom of the support frame (5) is fixedly equipped with a drive motor (6). The inside of the reactor body (1) is fixedly equipped with several mixing rods (7). The lower part of the inside of the feed hopper (4) is fixedly equipped with a feeding plate (9). The surface of the feeding plate (9) is circumferentially equipped with four feeding ports (21). The upper part of the feeding plate (9) is equipped with an opening and closing plate (8). The output end of the drive motor (6) is equipped with a transmission component. The transmission component is connected to the opening and closing plate (8) and several mixing rods (7).

2. The mixing reactor for preparing cable materials according to claim 1, characterized in that: The transmission assembly includes a drive sprocket (10) and a driven sprocket (11). The drive sprocket (10) is fixedly installed at the output end of the drive motor (6). The driven sprocket (11) is located on one side of the lower part of the reactor body (1). A drive chain (12) meshes between the driven sprocket (11) and the drive sprocket (10). A shaft (13) is fixedly installed on the top of the driven sprocket (11). Three bushings (14) are rotatably installed on the surface of the shaft (13). The surfaces of the three bushings (14) are all fixedly connected to the reactor body (1) through fixing rods.

3. The mixing reactor for preparing cable materials according to claim 2, characterized in that: A first sprocket (15) is fixedly installed on the top of the shaft (13). A connecting frame (16) is fixedly installed on one side of the top of the reactor body (1). A large gear (17) is rotatably installed on one side of the top of the connecting frame (16). A small gear (18) is meshed with one side of the large gear (17). The top of the small gear (18) is rotatably connected to the top of the connecting frame (16). A second sprocket (19) is fixedly installed at the bottom of the small gear (18). The bottom of the second sprocket (19) is rotatably connected to the top of the reactor body (1). A transmission chain (20) is meshed between the second sprocket (19) and the first sprocket (15). A rotating shaft (24) is fixedly installed at the bottom of the second sprocket (19). The surface of the rotating shaft (24) is rotatably connected to the middle of the top of the feed hopper (4) through a bearing (25). The bottom of the rotating shaft (24) extends into the interior of the feed hopper (4) and is fixedly connected to the opening and closing disc (8).

4. A mixing reactor for preparing cable materials according to claim 2, characterized in that: A rotating rod (22) is fixedly installed on the top of the drive sprocket (10). The surface of the rotating rod (22) is rotatably connected to the middle of the bottom of the reactor body (1) through a sealing shaft (23). The upper part of the rotating rod (22) extends into the interior of the reactor body (1) and is fixedly connected to several mixing rods (7).