Calcium silicate insulation board raw material metering and mixing device
By combining the design of the mixing drum and the spiral feeder, the problem of insufficient mixing caused by the deposition of heavy raw materials is solved, and efficient and uniform mixing of calcium silicate insulation board raw materials is achieved, thereby improving the stability and performance of the product.
Patent Information
- Application Number
- CN202521961465.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2035-09-12
AI Technical Summary
In existing technologies, heavy raw materials tend to settle and clump at the bottom of the vessel, making it difficult to mix light raw materials efficiently. Heavy raw materials cannot participate in the overall circulation, resulting in insufficient and inefficient mixing of calcium silicate insulation boards and unstable product performance.
The mixing drum and the upper and lower counter-clockwise mixing blades are used to quickly mix light raw materials. The mixing drum is switched to the screw feeder to form an internal circulation of heavy raw materials. Through the synergistic effect of the mixing drum and the screw feeder, the fullness and efficiency of mixing are improved.
It effectively avoids the problems of uneven density and unstable performance of insulation boards, ensuring the uniformity and performance of the product, shortening the mixing time by 30%, reducing the density deviation rate to ≤2%, and ensuring that the uniformity of the distribution of heavy raw material particles is ≥90%.
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Figure CN223556033U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of thermal insulation material production, especially relates to a calcium silicate thermal insulation board raw material metering mixing device. BACKGROUND
[0002] In the field of building energy saving and green building materials, calcium silicate thermal insulation boards are widely used in building walls, roof insulation and other engineering scenarios due to their excellent fireproof performance, thermal insulation effect and mechanical strength. The production raw material system of calcium silicate thermal insulation boards is complex, usually including two categories of light raw materials and heavy raw materials. The light raw materials are mainly fiber materials such as glass fiber and wood fiber, as well as water and additives. These raw materials are small in density and easy to suspend. The heavy raw materials are mainly mineral powders such as calcium carbonate and wollastonite, which are large in density and poor in flowability. They are prone to sink under the action of gravity during the mixing process. In actual industrial production, the factory needs to realize the feeding, mixing and molding of raw materials through a continuous production line, which has strict requirements on mixing efficiency and uniformity.
[0003] The industry generally uses conventional mixing equipment such as double-shaft mixers and planetary mixers for raw material mixing. These devices rely on stirring shafts with blades to achieve mixing. However, when mixing light and heavy raw materials together, the problem becomes more apparent. Heavy raw materials are large in density and tend to sink to the bottom of the reactor and form clumps. Not only are light raw materials difficult to efficiently gather and mix uniformly, but heavy raw materials also cannot circulate with the overall material. Finally, the raw materials are not fully mixed and the efficiency is low, and the produced thermal insulation boards are prone to have uneven local density and unstable performance. SUMMARY
[0004] To overcome the deficiencies of the prior art, the utility model provides a calcium silicate thermal insulation board raw material metering mixing device, which solves the problem of heavy raw materials sinking to the bottom of the reactor and forming clumps, making it difficult to efficiently mix light raw materials and preventing heavy raw materials from participating in overall circulation. Ultimately, the raw materials are not fully mixed and the efficiency is low, and the produced thermal insulation boards are prone to have uneven local density and unstable performance.
[0005] To achieve the above purposes, the utility model realizes the following technical solutions:
[0006] The utility model provides a calcium silicate heat preservation board raw material metering mixing device, including the platform, the reaction kettle is fixedly installed on the platform, the support frame is fixedly installed on the reaction kettle, the reduction gear box is fixedly installed on the support frame, the motor is fixedly installed on the reduction gear box, the output shaft of motor and the input shaft of reduction gear box fixed connection, the transmission shaft is rotatably installed on the support frame, the transmission shaft and the output shaft of reduction gear box fixed connection, the inside fixed mounting of reaction kettle has the lifting cylinder, the outside wall of lifting cylinder rotates and is installed with stirring cylinder through labyrinth seal method, the inside rotatable installation of lifting cylinder has spiral feeding rod, stirring blade is uniformly fixedly installed on stirring cylinder, transmission helical tooth sleeve is slidably installed on transmission shaft, first end face helical tooth ring is fixedly installed on stirring cylinder, second end face helical tooth ring is fixedly installed on spiral feeding rod, realize lightweight raw material directional flow fast mixing and heavy raw material internal circulation mixing through the switching drive of stirring cylinder and spiral feeding rod, guarantee mixing fullness and product performance.
[0007] Preferably: the transmission helical tooth sleeve rotates and is installed with the lifting frame through the bearing on the transmission helical tooth sleeve, the support frame rotates and is uniformly installed with the threaded rod, six threaded rods are all with the lifting frame screw connection, the top of threaded rod is fixedly installed with pinion, the support frame rotates and is installed with the internal gear ring through the bearing on the support frame, the internal gear ring and pinion are engaged, the external wall of internal gear ring is fixedly installed with the rotary ring, realize the stable and convenient switching of transmission helical tooth sleeve through the lifting frame, threaded rod, internal gear ring and rotary ring, improve the operation reliability.
[0008] Preferably: the contact surface of stirring cylinder and lifting cylinder is uniformly provided with lubricating groove, and the lubricating groove reduces friction, improves equipment operation efficiency and service life.
[0009] Preferably: the top of reaction kettle is uniformly fixedly installed with quantitative feeding assembly, and the quantitative feeding assembly realizes accurate metering of raw materials, guarantees mixing basis and product quality stability.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] Through the stirring cylinder and the stirring blade designed reversely up and down, the lightweight raw material is pushed to the middle directional flow, the fast preliminary mixing is realized, after switching to the spiral feeding rod, the heavy raw material on the bottom can be pumped through the lifting cylinder to form internal circulation, and the mixing fullness and efficiency are improved, the local density unevenness and unstable performance of the heat preservation board are avoided, and the product uniformity and performance are guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0012] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and can be implemented according to the content of the specification, the following preferably the embodiment of the utility model and cooperate with the drawings are described in detail as follows.
[0013] Figure 1The utility model discloses an overall structure diagram;
[0014] Figure 2 The utility model discloses a reaction kettle section structure diagram;
[0015] Figure 3 The utility model discloses a local structure diagram;
[0016] Figure 4 The utility model discloses a transmission helical tooth sleeve section structure diagram;
[0017] Figure 5 The utility model discloses a lifting cylinder structure diagram;
[0018] Figure 6 The utility model discloses Figure 5 The utility model discloses
[0019] Figure 7 The utility model discloses an internal gear ring structure diagram.
[0020] Legend: 1, platform, 2, reaction kettle, 3, support frame, 4, reduction gear box, 5, motor, 6, transmission shaft, 7, lifting cylinder, 8, stirring cylinder, 9, spiral feeding rod, 11, stirring vane, 12, transmission helical tooth sleeve, 13, first end face helical tooth ring, 14, second end face helical tooth ring, 15, lifting frame, 16, threaded rod, 17, pinion, 18, internal gear ring, 19, rotary ring, 21, lubricating groove, 22, ration feeding assembly. Specific embodiments
[0021] The embodiment of the application provides a calcium silicate insulation board raw material metering and mixing device, which effectively solves the technical problems that heavy raw materials are prone to be deposited on the bottom of a kettle and form clumps, light raw materials are difficult to be uniformly mixed efficiently, heavy raw materials cannot participate in overall circulation, finally, the raw materials are not mixed fully and efficiently, and the produced insulation board is prone to have uneven local density and unstable performance; the device pushes light raw materials to be quickly mixed uniformly through a stirring cylinder and upward and downward reverse stirring vanes, and forms internal circulation by switching a spiral feeding rod to pump the heavy raw materials deposited on the bottom, so that the mixing fullness and efficiency are improved in cooperation, the uneven local density and unstable performance of the insulation board are effectively avoided, and the uniformity and performance of the product are ensured.
[0022] The technical scheme in the embodiment of the application effectively solves the technical problems that heavy raw materials are prone to be deposited on the bottom of a kettle and form clumps, light raw materials are difficult to be uniformly mixed efficiently, heavy raw materials cannot participate in overall circulation, finally, the raw materials are not mixed fully and efficiently, and the produced insulation board is prone to have uneven local density and unstable performance, and the general idea is as follows:
[0023] Embodiment 1: as Figure 1 , Figure 2 , Figure 3 , Figure 4 ,Figure 5 、 Figure 6 and Figure 7 As shown in the figure, in order to solve the problems in the prior art, the utility model provides a calcium silicate insulation board raw material metering and mixing device, including platform 1, reaction kettle 2 is fixedly installed on platform 1, support frame 3 is fixedly installed on reaction kettle 2, reduction gear box 4 is fixedly installed on support frame 3, motor 5 is fixedly installed on reduction gear box 4, the output shaft of motor 5 is fixedly connected with the input shaft of reduction gear box 4, transmission shaft 6 is rotatably installed on support frame 3, the diameter of transmission shaft 6 is 30mm, the radial runout of transmission shaft 6 is less than or equal to 0.05mm, ensure that the sliding and meshing stability of transmission helical tooth sleeve 12, transmission shaft 6 is fixedly connected with the output shaft of reduction gear box 4.
[0024] The inside of reaction kettle 2 is fixedly installed with lifting cylinder 7, and stirring cylinder 8 is rotatably installed on the outer side wall of lifting cylinder 7 through the labyrinth sealing method, the structural parameters of the labyrinth sealing are that three annular sealing teeth are arranged on the contact surface of lifting cylinder 7 and stirring cylinder 8, the tooth height is 5mm, the tooth pitch is 10mm, a zigzag channel is formed, dust sealing is realized by cooperating with lubricating grease, the leakage rate is less than or equal to 0.001Pa·m3 / s, the labyrinth sealing of lifting cylinder 7 and stirring cylinder 8 adopts radial annular sealing tooth design: three radial convex sealing teeth (tooth height 5mm, tooth pitch 10mm, tooth top round angle R1mm) are processed on the outer side wall of the lifting cylinder, three radial grooves (groove depth 5.5mm, groove width 10.5mm) are processed on the corresponding position of the inner wall of the stirring cylinder, the gap between the sealing teeth and the grooves is 0.5mm, a zigzag sealing channel is formed; a lubricating grease filling port (diameter 6mm) is arranged on the side wall of the lifting cylinder, lithium-based lubricating grease is regularly filled by a grease gun (filling amount 5g per tank), and the sealing surface is fully lubricated.
[0025] The rotation speed of the stirring cylinder 8 is 60 r / min when the motor 5 rotates forward, and the speed reduction ratio of 1:10 is achieved through the speed reduction gear box 4 to ensure that the linear speed of the blade is less than or equal to 1.5 m / s, thereby avoiding splashing of the light raw material. The inside of the lifting cylinder 7 is rotatably provided with a spiral feeding rod 9, the pitch of the spiral feeding rod 9 is 50 mm, the diameter is 80 mm, and the gap between the spiral feeding rod 9 and the inner wall of the lifting cylinder 7 is 1-2 mm. The parameters can achieve a conveying weight of 0.5 kg per rotation of the heavy raw material, meet the internal circulation flow demand, and the pitch of the spiral feeding rod 9 is 50 mm, the diameter is 80 mm, and the gap between the spiral feeding rod 9 and the inner wall of the lifting cylinder 7 is 1-2 mm. The conveying amount calculation formula is Q=0.785×D²×S×n×p×f, wherein D is the spiral diameter (0.08 m), S is the pitch (0.05 m), n is the rotation speed (the rotation speed is 30 r / min after speed reduction when the motor rotates reversely), p is the bulk density of the heavy raw material (the bulk density of calcium carbonate is 1.2×10³ kg / m³), and f is the filling factor (0.6). The calculation result is Q=0.785×0.08²×0.05×30×1.2×10³×0.6≈0.5 kg / rotation, which is consistent with the actual test result and meets the internal circulation flow demand. The stirring cylinder 8 is uniformly and fixedly provided with stirring blades 11, the number of the stirring blades 11 is 3 groups on the upper and lower parts, a total of 6 pieces, the upper blades are inclined by 30° clockwise, the lower blades are inclined by 30° counterclockwise, and the length of the blades is 1 / 2 of the radius of the reaction kettle 2. The angle design can make the light raw material on the upper and lower parts form a convection circulation to the middle part, the mixing time is shortened by 30% compared with the conventional stirring, the transmission bevel gear sleeve 12 is slidably installed on the transmission shaft 6, the side wall of the transmission shaft 6 is provided with a long key groove (width 8 mm, depth 4 mm) along the axial direction, a guide flat key (material 45# steel, gap 0.05-0.1 mm with the key groove) is fixedly installed on the inner wall of the transmission bevel gear sleeve 12 at the corresponding position, the guide flat key is embedded in the long key groove, the circumferential rotation of the transmission bevel gear sleeve 12 is limited, and only the axial sliding of the transmission bevel gear sleeve 12 along the transmission shaft 6 is allowed, the sliding resistance is less than or equal to 5 N, the radial deviation or jamming during the switching process is avoided, the first end face bevel gear ring 13 is fixedly installed on the stirring cylinder 8, the modulus of the transmission bevel gear sleeve 12, the first end face bevel gear ring 13 and the second end face bevel gear ring 14 is 3 mm, the number of teeth is 25 teeth, and the meshing gap is 0.15-0.2 mm. The parameters are matched to ensure that there is no impact noise during meshing, and the transmission efficiency is greater than or equal to 95%. The second end face bevel gear ring 14 is fixedly installed on the spiral feeding rod 9, the lifting frame 15 is rotatably installed on the transmission bevel gear sleeve 12 through a bearing, the light raw material is uniformly mixed in a directional manner and the heavy raw material is internally circulated and mixed through the switching drive of the stirring cylinder 8 and the spiral feeding rod 9, and the mixing sufficiency and product performance are ensured.
[0026] Example 2: as Figure 3 and Figure 5As shown, the support frame 3 is uniformly rotatably installed with a threaded rod 16, the six threaded rods 16 are all in threaded connection with the lifting frame 15, the cooperation gap between the lifting frame 15 and the threaded rod 16 is 0.05-0.1mm, the top end of the threaded rod 16 is fixedly installed with a pinion 17, the support frame 3 is rotatably installed with an internally meshing gear ring 18 through a bearing, the pitch of the threaded rod 16 is 2mm, the diameter is 16mm, the tooth number ratio of the pinion 17 to the internally meshing gear ring 18 is 1:5, rotating the rotary ring 19 by 1 circle can make the lifting frame 15 lift by 10mm, which ensures the precise switching of the meshing object of the transmission helical tooth sleeve 12, the externally meshing gear ring 18 and the pinion 17 are in meshing, the outside wall of the externally meshing gear ring 18 is fixedly installed with the rotary ring 19, through the cooperation of the lifting frame 15, the threaded rod 16, the internally meshing gear ring 18 and the rotary ring 19, the stable and convenient switching of the transmission helical tooth sleeve is realized, the operation reliability is improved, the meshing parameters of the internally meshing gear ring 18 and the pinion 17 are as follows: modulus 2mm, the tooth number of the internally meshing gear ring is 50 teeth, the tooth number of the pinion is 10 teeth (tooth number ratio 5:1); the threaded rod 16 adopts M16x2 trapezoidal thread (pitch 2mm), the six threaded rods are uniformly distributed along the circumference of the lifting frame 15 (spacing 60°), synchronous driving is realized through the internally meshing gear ring, which ensures that the horizontal deviation of the lifting frame 15 during lifting is ≤0.1mm / m. When the rotary ring 19 rotates by 1 circle, the internally meshing gear ring drives the pinion to rotate by 5 circles, the threaded rod rotates by 5 circles, the lifting frame 15 lifts by an axial distance of pitchxnumber of circles=2mmx5=10mm, which realizes the precise switching of the meshing object of the transmission helical tooth sleeve.
[0027] As shown in Figure 2 and Figure 6 As shown, the contact surface of the stirring drum 8 and the material lifting drum 7 is uniformly provided with a lubricating groove 21, the lubricating groove 21 has a groove width of 5mm and a depth of 3mm, and is uniformly distributed with 8 grooves in the circumferential direction, 5g of lubricating grease is added to each groove, which ensures that the rotating resistance of the stirring drum is ≤5N・m, the top end of the reaction kettle 2 is uniformly fixedly installed with a quantitative feeding assembly 22, the specific structure of the quantitative feeding assembly 22 is as follows: a weighing sensor (precision 0.1g, model YZC-133) is fixedly installed on the outlet pipeline of each group of screw feeders, and the sensor is connected to an external PLC controller (model S7-1200) through a signal line; a electromagnetic flowmeter (precision ±0.5%, model LDG-MIK) is installed on the light material (glass fiber, water) feeder, and is installed in the middle section of the feeding pipeline.
[0028] Metering linkage logic: The controller presets the raw material ratio parameters (such as calcium carbonate: wollastonite: glass fiber: water = 5:3:1:2), real-time acquisition of sensor / flowmeter signals, when the actual flow deviates from the preset value ±5%, the controller adjusts the motor speed of the screw feeder (adjustment range 50-200r / min) through PID, realizes automatic correction of raw material ratio, adjustment response time ≤2 seconds, the quantitative feeding assembly 22 includes 4 groups of screw feeders (corresponding to 2 groups of light raw materials and 2 groups of heavy raw materials), each group is equipped with electromagnetic flowmeter or weighing sensor, through external controller to realize automatic adjustment of raw material ratio, lubrication groove 21 reduces the friction between stirring drum 8 and lifting cylinder 7 during relative rotation, reduces the wear of parts, improves the operation efficiency and service life of the equipment; The quantitative feeding assembly 22 realizes accurate metering of raw materials, provides a basic guarantee for uniform mixing, and ensures stable product quality.
[0029] Mixing uniformity verification: "After testing, the density deviation rate of the mixed raw materials is ≤2%, and the uniformity of heavy raw material particle distribution is ≥90% (passing rate of 200 mesh screen)";
[0030] Internal circulation efficiency data: "Screw feeding rod can circulate 500kg of heavy raw materials per hour, ensuring that there is no accumulation at the bottom of the reactor, and the sedimentation rate is ≤1%."
[0031] Among them:
[0032] Platform 1: As the basic support structure of the entire device, it provides installation and operation space for the reactor 2 and other components, ensuring the stability of the device during operation;
[0033] Reactor 2: It is the main place for raw material mixing and reaction, with lifting cylinder 7 and stirring drum 8 installed inside, and quantitative feeding assembly 22 installed at the top, used to receive and contain various raw materials, and provide space for mixing and reaction process. The bottom side of the reactor is provided with a discharge port connected to the pumping mechanism, which is in a closed state during the feeding and mixing stage;
[0034] Support frame 3: It provides installation support for deceleration gear box 4, motor 5, transmission shaft 6, threaded rod 16, internal meshing gear ring 18 and other components, ensuring the relative position relationship between the components and making the device structure stable;
[0035] Deceleration gear box 4: It is composed of planetary deceleration gear set inside, which amplifies the torque output by motor 5, so that transmission shaft 6 can obtain enough power to drive stirring drum 8 and screw feeding rod 9 and other components, meeting the power demand of the mixing process;
[0036] Motor 5: As the power source of the entire device, it provides power for the rotation of stirring drum 8 and screw feeding rod 9 through forward and reverse rotation, realizing the stirring and mixing of raw materials and internal circulation mixing and other operations;
[0037] Transmission shaft 6: it transmits the torque amplified by the reduction gearbox 4 to the transmission bevel sleeve 12, and then drives the rotation of the stirring cylinder 8 or the spiral feeding rod 9, which is the key component of power transmission;
[0038] Material lifting cylinder 7: the material lifting cylinder 7 provides a running space for the spiral feeding rod 9, and under the action of the spiral feeding rod 9, the heavy raw materials falling to the bottom end of the reaction kettle 2 are lifted to the top end, realizing the internal circulation mixing of the heavy raw materials;
[0039] Stirring cylinder 8: it is rotatably installed outside the wall of the material lifting cylinder 7 by the labyrinth sealing method, and the first end face bevel ring 13 is fixedly installed thereon. The stirring cylinder 8 rotates under the drive of the transmission shaft 6 and the transmission bevel sleeve 12, drives the stirring blade 11 to rotate, and stirs and mixes the light raw materials, so that the light raw materials are quickly and uniformly mixed;
[0040] Labyrinth sealing method: the labyrinth sealing is composed of a series of alternately arranged annular sealing teeth and smooth surfaces matched therewith, and the sealing teeth and the smooth surfaces form a zigzag and narrow channel, like a labyrinth. When the fluid flows in the channel, it will continuously hit the sealing teeth, produce a throttling effect, and cause the pressure to gradually decrease, thereby forming a seal;
[0041] Spiral feeding rod 9: when the transmission bevel sleeve 12 meshes with the second end face bevel ring 14, the spiral feeding rod 9 rotates under the drive of the motor 5, and the heavy raw materials are pumped to the top end along the material lifting cylinder 7, realizing the lifting and internal circulation mixing of the heavy raw materials;
[0042] Stirring blade 11: the stirring blade 11 rotates with the stirring cylinder 8, and different orientations of the stirring blade 11 enable the light raw materials on the upper and lower sides to flow to the middle for mixing when the stirring cylinder 8 rotates;
[0043] Transmission bevel sleeve 12: it is rotatably installed on the lifting frame 15 through a bearing, the outer bevel at the bottom end thereof can mesh with the first end face bevel ring 13 to drive the stirring cylinder 8 to rotate, and the inner bevel at the upper side thereof can mesh with the second end face bevel ring 14 to drive the spiral feeding rod 9 to rotate. By sliding up and down on the transmission shaft 6, the power is switched between the stirring cylinder 8 and the spiral feeding rod 9, thereby controlling different mixing modes;
[0044] First end face bevel ring 13: it meshes with the bevel at the bottom end outside the transmission bevel sleeve 12. When the transmission bevel sleeve 12 rotates under the drive of the transmission shaft 6, the power is transmitted to the stirring cylinder 8 through the meshing with the first end face bevel ring 13, and the stirring cylinder 8 is driven to rotate, thereby driving the stirring blade 11 to stir and mix the light raw materials;
[0045] Second end face helical tooth ring 14: mesh with the helical tooth inside the transmission helical tooth sleeve 12, when the transmission helical tooth sleeve 12 slides up to the position mesh, the motor 5 drives the screw feeder 9 to rotate through the transmission helical tooth sleeve 12, realizes the lifting and internal circulation mixing of heavy raw materials;
[0046] Lifting frame 15: when the threaded rod 16 rotates, the lifting frame 15 can move up and down along the threaded rod 16, thereby driving the transmission helical tooth sleeve 12 to slide on the transmission shaft 6, realizing the meshing switching of the transmission helical tooth sleeve 12 with different end face helical tooth rings, controlling the working state of the stirring drum 8 and the screw feeder 9;
[0047] Threaded rod 16: under the drive of the pinion 17, the threaded rod 16 rotates, making the lifting frame 15 move up and down, and then realizing the position adjustment of the transmission helical tooth sleeve 12 on the transmission shaft 6, completing the mechanical action of power switching of the stirring drum 8 and the screw feeder 9;
[0048] Pinion 17: when the internally meshing gear ring 18 rotates, it drives the pinion 17 to rotate, and then makes the threaded rod 16 rotate, realizing the adjustment of the position of the lifting frame 15 and the transmission helical tooth sleeve 12;
[0049] Internally meshing gear ring 18: rotating the rotating ring 19 can drive the internally meshing gear ring 18 to rotate, and then drive the threaded rod 16 to rotate through the pinion 17, realizing the lifting of the transmission helical tooth sleeve 12, and controlling the working mode switching of the stirring drum 8 and the screw feeder 9;
[0050] Rotating ring 19: it is convenient for the operator to manually rotate the internally meshing gear ring 18, thereby controlling the rotation of the threaded rod 16, realizing the lifting of the transmission helical tooth sleeve 12, adjusting the power connection of the stirring drum 8 and the screw feeder 9, and meeting the needs of different mixing stages;
[0051] Lubrication groove 21: evenly arranged on the contact surface of the stirring drum 8 and the lifting cylinder 7, used for storing lubricant, reducing the friction force when the stirring drum 8 and the lifting cylinder 7 rotate relative to each other, reducing the wear of parts, and improving the running efficiency and service life of the device;
[0052] Quantitative feeding assembly 22: composed of pipeline, metering sensor, valve and conveying mechanism, it can send water, glass fiber and other light raw materials and calcium carbonate and other heavy raw materials into the reaction kettle 2 according to the preset proportion, ensuring the accurate metering and orderly feeding of raw materials, and providing suitable raw material ratio for the mixing process (since quantitative conveying belongs to the existing and relatively common mechanical design, only the pipeline part is shown in the figure to represent the connection relationship with the reaction kettle 2).
[0053] Working principle:
[0054] First, in use, the quantitative feeding assembly 22 will send water and glass fiber and other light materials into the reaction kettle 2 according to the proportion, at this time, the motor 5 is started in the forward direction, the reduction gear box 4 will amplify the torque output by the motor 5 to drive the transmission shaft 6 to rotate counterclockwise, at this time, since the bevel teeth on the outside of the bottom end of the transmission bevel sleeve 12 are in meshing with the first end face bevel ring 13, the transmission shaft 6 will drive the stirring cylinder 8 to rotate counterclockwise through the meshing of the transmission bevel sleeve 12 and the first end face bevel ring 13, the stirring cylinder 8 synchronously drives the stirring blade 11 to rotate counterclockwise, since the three groups of stirring blades 11 above the stirring cylinder 8 and the three groups of stirring blades 11 below the stirring cylinder 8 are opposite to each other, they will synchronously push the light materials on the upper and lower sides to flow to the middle for mixing, which can quickly promote the mixing of the light materials, when the light materials are mixed, the quantitative feeding assembly 22 will send calcium carbonate and other heavy materials into the reaction kettle 2 according to the proportion, the heavy materials are easy to sink to the bottom end of the reaction kettle 2 under the action of gravity, at this time, the rotating ring 19 is counterclockwise, the rotating ring 19 will synchronously drive the plurality of threaded rods 16 to rotate counterclockwise through the inner meshing gear ring 18, the counterclockwise rotation of the threaded rods 16 will make the transmission bevel sleeve 12 slide downward, so that the bevel teeth inside the top of the transmission bevel sleeve 12 are in meshing with the second end face bevel ring 14, at this time, the bevel teeth on the outside of the bottom end of the transmission bevel sleeve 12 will be out of meshing with the first end face bevel ring 13.
[0055] Second, at this time, the motor 5 is reversed, the motor 5 will drive the spiral feeding rod 9 to rotate clockwise through the meshing of the transmission bevel sleeve 12 and the second end face bevel ring 14, at this time, the spiral feeding rod 9 will send the heavy materials falling to the bottom end of the reaction kettle 2 to the top end along the lifting cylinder 7, and then the heavy materials will be discharged along the opening at the top end of the lifting cylinder 7, and then the heavy materials will sink again under the action of gravity, forming an internal circulation mixing, during the mixing process, the spiral feeding rod 9 and the stirring cylinder 8 can be alternately operated according to the actual needs, and the two work together to ensure that the light materials can be fully mixed with the heavy materials, after the mixing is completed, the mixture needs to be reacted in the reaction kettle 2 for a period of time, during which the motor 5 is continuously reversed, and the mixture is continuously internally circulated through the spiral feeding rod 9 to avoid stratification of the mixture due to static.
[0056] Finally, it should be noted that: obviously, the above embodiments are only examples for clearly illustrating the present application, and are not limited to the implementation. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to enumerate all the embodiments. The obvious changes or variations derived therefrom are still within the protection scope of the present application.
Claims
1. A calcium silicate insulation board raw material metering and mixing device, comprising a platform (1), a reaction kettle (2) fixedly installed on the platform (1), a support frame (3) fixedly installed on the reaction kettle (2), a reduction gear box (4) fixedly installed on the support frame (3), and a motor (5) fixedly installed on the reduction gear box (4), characterized in that, The output shaft of the motor (5) and the input shaft of the reduction gear box (4) are fixedly connected, a transmission shaft (6) is rotatably installed on the support frame (3), the transmission shaft (6) and the output shaft of the reduction gear box (4) are fixedly connected, a lifting cylinder (7) is fixedly installed in the inside of the reaction kettle (2), a stirring cylinder (8) is rotatably installed on the outer side wall of the lifting cylinder (7) through the labyrinth sealing method, a spiral feeding rod (9) is rotatably installed in the inside of the lifting cylinder (7), stirring blades (11) are uniformly fixedly installed on the stirring cylinder (8), a transmission helical tooth sleeve (12) is slidably installed on the transmission shaft (6), a first end face helical tooth ring (13) is fixedly installed on the stirring cylinder (8), a second end face helical tooth ring (14) is fixedly installed on the spiral feeding rod (9), a lifting frame (15) is rotatably installed on the transmission helical tooth sleeve (12) through a bearing, threaded rods (16) are uniformly rotatably installed on the support frame (3), the six threaded rods (16) are all in threaded connection with the lifting frame (15), pinions (17) are fixedly installed at the top ends of the threaded rods (16), an internal meshing gear ring (18) is rotatably installed on the support frame (3) through a bearing, the internal meshing gear ring (18) is engaged with the pinions (17), rotary rings (19) are fixedly installed on the outer side wall of the internal meshing gear ring (18), and quantitative feeding assemblies (22) are uniformly fixedly installed at the top ends of the reaction kettles (2).
2. The calcium silicate insulation board raw material metering and mixing device according to claim 1, characterized in that, The contact surfaces of the stirring cylinder (8) and the lifting cylinder (7) are uniformly provided with lubricating grooves (21).