Defect detection module with waste collection function

Abstract

The utility model discloses a defect detection module with a waste collection function, which belongs to the technical field of waste collection and comprises a workbench and a visual detection component. The conveying belt is arranged in the workbench, a mounting groove is formed in one side of the workbench in a penetrating mode, and a matched material guide plate is rotationally connected into the mounting groove; according to the utility model, the rotatable discharging frame is arranged at one end of the fixed frame, the extending frame is arranged at one end of the discharging frame and can move along a specific direction, and the rotatable positioning block is arranged in the extending frame, so that not only is the flexibility of the system enhanced, but also great convenience is provided for conveying defective workpieces; the defect detection module with the waste collection function can accurately adjust the conveying distance and direction of defective workpieces, so that the defective workpieces are conveyed to different designated positions, and time and labor cost consumed by repositioning the workpieces are remarkably saved; and the flexibility and adaptability of the defect detection module with the waste collection function in practical application are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of waste collection, and particularly relates to a defect detection module with waste collection. BACKGROUND

[0002] The defect detection module with waste collection is a comprehensive equipment module integrating defect detection and waste collection functions, which can monitor products in real time on the production line, identify and locate defective products, and remove and collect these defective products for subsequent processing. The module combines advanced detection technology, automation control technology and waste treatment technology to improve production efficiency and product quality. The defect detection module with waste collection not only ensures that only qualified products enter the next process, thereby improving the overall quality of products, but also reduces manual intervention, reduces production and labor costs, and improves the overall efficiency of the production line.

[0003] Chinese patent publication No. CN220836762U relates to the field of visual defect detection, and specifically relates to a waste removal device for visual defect detection, comprising a machine body, an electric conveyor belt fixedly installed above the machine body, a partition strip fixedly installed on the surface of the electric conveyor belt, a fixed bolt penetrating through the upper part of the machine body, a telescopic sleeve movably connected to one end of the fixed bolt, and a control module arranged inside the machine body. The utility model is provided with an electric conveyor belt, a partition strip, a laser contour scanner, a control module, a power cord, a waste collection barrel and a push plate, which can effectively identify and remove defective workpieces during visual defect detection and improve the recognition rate and accuracy of the device in visual defect detection.

[0004] In actual use, the utility model can effectively identify and remove defective workpieces and collect them immediately. However, the existing defect detection module with waste collection can only transport the identified defective workpieces to a pre-set fixed position. When further processing or disposal of the collected waste is needed, the operator needs to transport or deliver the workpieces from the fixed position to other designated processing areas, which not only increases the complexity of the work process, but also inevitably consumes valuable time and human resources, thereby reducing the efficiency of the defect detection module with waste collection. UTILITY MODEL CONTENTS

[0005] The utility model discloses in order to solve the inconvenient flexible collection of defective workpiece in the prior art and put forward a kind of defective detection module with waste collection.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of defective detection module with waste collection, comprising:

[0007] Workbench and visual detection component;

[0008] Conveyer belt, it is set in workbench, the installation slot is in the side of workbench, the installation slot is rotatably connected with the guide plate of adaptation;

[0009] Discharge port, it is set in the side of workbench, the discharge port is located on the upper end of conveyer belt, the side wall of the workbench located in the discharge port side is equipped with the fixed frame of inclination;

[0010] Discharge frame, it is rotatably connected in the side of fixed frame, the fixed frame outside is equipped with the extension frame of adaptation, the extension frame upper end side is equipped with the positioning slot of adaptation, the positioning slot is rotatably connected with drive shaft, and the drive shaft upper end is equipped with positioning block.

[0011] As a preferred implementation, the side of the workbench is provided with a mounting plate, the side of the mounting plate is rotatably connected with a first air cylinder, and the output end of the first air cylinder is rotatably connected to the side of the guide plate.

[0012] As a preferred implementation, the side of the inner wall of the workbench is provided with a limiting plate, the limiting plate is arranged in an inclined manner, and located on the side of the discharge port.

[0013] As a preferred implementation, the side of the workbench is rotatably connected with a second air cylinder, and the output end of the second air cylinder is rotatably connected to the side of the bottom end of the discharge frame.

[0014] In order to be able to transport defective workpieces to different positions, further, the bottom end of the discharge frame is rotatably connected with a threaded rod, the bottom end side of the extension frame is provided with an adjusting plate, the adjusting plate is provided with a threaded hole matched with the threaded rod, the threaded rod penetrates the threaded hole and is threadedly connected with the side wall of the threaded hole, the bottom end of the discharge frame is provided with a first motor, and one end of the threaded rod is arranged on the output end of the first motor.

[0015] As a preferred implementation, the inner wall of the extension frame is provided with an inclined positioning plate on both sides, the two positioning plates are arranged in opposite directions and located on the side of the positioning block, the upper end side of the positioning block is provided with a material conveying channel, and the upper end of the positioning block located on the side of the material conveying channel is provided with a fan-shaped feeding groove.

[0016] As a preferred implementation, the extension frame is provided with a second motor at one side of the bottom end of the extension frame, and the driving shaft is arranged to penetrate through the positioning groove and is arranged on the output end of the second motor.

[0017] In order to make the defective workpiece move more smoothly, further, the material guide plate is provided with a rectangular groove on one side, and a plurality of material guide rollers are rotatably connected in the rectangular groove, and the plurality of material guide rollers extend to the outside on one side.

[0018] Compared with the prior art, the utility model has the advantages that:

[0019] 1. The utility model discloses a defect detection module with waste collection, which comprises a fixed frame, a movable extension frame arranged at one end of the fixed frame, a positioning block rotatably arranged in the extension frame, a driving shaft arranged in the extension frame and connected with the positioning block, and a material guide plate arranged at one side of the extension frame.

[0020] 2. The utility model discloses a plurality of rotatable material guide rollers arranged at one side of the material guide plate, which can not only ensure the smooth movement of the workpiece on the transmission path, but also effectively reduce the friction and resistance between the workpieces, thereby significantly reducing the risk of blockage of the workpiece in the transmission process. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a schematic view of the main body appearance of the utility model structure.

[0022] Figure 2 It is a schematic view of the local section of the utility model structure.

[0023] Figure 3 It is a schematic view of the appearance of the positioning block of the utility model structure.

[0024] Figure 4 It is a schematic view of the section of the material guide plate of the utility model structure.

[0025] In the diagram: 1. Workbench; 2. Vision inspection component; 3. Conveyor belt; 4. Guide plate; 5. Discharge port; 6. Fixed frame; 7. Discharge frame; 8. Extension frame; 9. Drive shaft; 10. Positioning block; 11. Mounting plate; 12. First cylinder; 13. Limiting plate; 14. Second cylinder; 15. Threaded rod; 16. First motor; 17. Positioning plate; 18. Material conveying channel; 19. Feed chute; 20. Second motor; 21. Guide roller; 22. Adjusting plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Example 1:

[0028] Please see Figures 1-4 This utility model provides a defect detection module with waste collection, comprising:

[0029] Workbench 1 and vision inspection component 2;

[0030] The conveyor belt 3 is set inside the workbench 1. A mounting groove is provided through one side of the workbench 1, and a matching guide plate 4 is rotatably connected inside the mounting groove.

[0031] The discharge port 5 is installed through one side of the workbench 1. The discharge port 5 is located at the upper end of the conveyor belt 3. An inclined fixing frame 6 is provided on the side wall of the workbench 1 located on the side of the discharge port 5.

[0032] The discharge frame 7 is rotatably connected to one side of the fixed frame 6. The outer side of the fixed frame 6 is provided with a matching extension frame 8. A matching positioning groove is opened on one side of the upper end of the extension frame 8. A drive shaft 9 is rotatably connected in the positioning groove. A positioning block 10 is provided on the upper end of the drive shaft 9.

[0033] Specifically, such as Figure 1 As shown, a mounting plate 11 is provided on one side of the workbench 1. A first cylinder 12 is rotatably connected to one side of the mounting plate 11. The first cylinder 12 is existing technology and will not be described in detail here. The output end of the first cylinder 12 is rotatably connected to one side of the guide plate 4. By starting the first cylinder 12, the guide plate 4 can be rotated, thereby guiding the defective workpiece to the discharge port 5 on one side of the workbench 1.

[0034] Specifically, such as Figure 1 As shown, a limiting plate 13 is provided on one side of the inner wall of the workbench 1. The limiting plate 13 is inclined and located on the side of the discharge port 5. The limiting plate 13 can prevent qualified workpieces from entering the discharge port 5, so that they can be transported to the next process by the conveyor belt 3.

[0035] Specifically, as shown in Figure 2 The workbench 1 is rotatably connected with a second cylinder 14 on one side. The second cylinder 14 is a prior art and will not be described here. The output end of the second cylinder 14 is rotatably connected to the bottom end of the discharge frame 7 on one side. The discharge frame 7 and the extension frame 8 can be rotated by starting the second cylinder 14, so that the defective workpieces can be transported to different heights.

[0036] Specifically, as shown in Figure 2 The bottom end of the discharge frame 7 is rotatably connected with a threaded rod 15. The bottom end of the extension frame 8 is provided with an adjusting plate 22. The adjusting plate 22 is provided with a threaded hole which is adapted to the threaded rod 15. The threaded rod 15 penetrates the threaded hole and is threadedly connected with the side wall of the threaded hole. The bottom end of the discharge frame 7 is provided with a first motor 16. The first motor 16 is a prior art and will not be described here. One end of the threaded rod 15 is arranged on the output end of the first motor 16.

[0037] Through the design, the adjusting plate 22 can be moved by rotating the threaded rod 15. The extension frame 8 can be moved along the preset direction by the adjusting plate 22. The defective workpieces can be transported to different positions by moving the extension frame 8 to different positions, which ensures the flexibility of collecting defective workpieces.

[0038] Specifically, as shown in Figure 2 The inner walls of the extension frame 8 are provided with inclined positioning plates 17 on both sides. The two positioning plates 17 are arranged in opposite directions and are located on one side of the positioning block 10. The two inclined positioning plates 17 can accurately move the defective workpieces into the positioning block 10. The upper end of the positioning block 10 is provided with a material conveying channel 18. The material conveying channel 18 can discharge the defective workpieces. The upper end of the positioning block 10 on one side of the material conveying channel 18 is provided with a fan-shaped feeding groove 19. The fan-shaped feeding groove 19 can make the defective workpieces more easily enter the material conveying channel 18.

[0039] Specifically, as shown in Figure 2 The bottom end of the extension frame 8 is provided with a second motor 20. The second motor 20 is a prior art and will not be described here. The driving shaft 9 penetrates the positioning groove and is arranged on the output end of the second motor 20. The driving shaft 9 and the positioning block 10 can be rotated by starting the second motor 20, so that the defective workpieces can be transported to different directions.

[0040] Referring to Figures 1-4When the defect detection module with waste collection is used, first, the workpiece to be detected is placed on the conveying belt 3, and the conveying belt 3 transports the workpiece into the visual detection assembly 2 to detect the appearance of the workpiece. When a defective workpiece is detected, the first cylinder 12 needs to be started, and the output end of the first cylinder 12 drives the guide plate 4 to rotate, so that the defective workpiece can be guided into the discharge port 5. When it is necessary to adjust the distance and direction of the defective workpiece conveying, first, the second cylinder 14 needs to be started, and the output end of the second cylinder 14 drives the discharge frame 7 and the extension frame 8 to rotate, so that the height of the defective workpiece conveying can be adjusted. Then, the first motor 16 is started to drive the threaded rod 15 to rotate, so that the adjusting plate 22 and the extension frame 8 can be moved to adjust the distance of the defective workpiece conveying. Finally, the second motor 20 is started, and the output end of the second motor 20 drives the driving shaft 9 and the positioning block 10 to rotate, so that the angle of the defective workpiece conveying can be adjusted. Therefore, the defective workpiece can be flexibly conveyed to different positions, and the time and labor cost consumed for repositioning the defective workpiece are saved.

[0041] Embodiment 2:

[0042] Please refer to Figures 1-4 The utility model provides a kind of defect detection module with waste collection, comprising:

[0043] Workbench 1 and visual detection assembly 2;

[0044] Conveying belt 3 is arranged in workbench 1, and installation slot is arranged on the side of workbench 1, and the guide plate 4 matched is rotatably connected in the installation slot;

[0045] Discharge port 5 is arranged on the side of workbench 1, and the discharge port 5 is located on the upper end of conveying belt 3, and the side wall of workbench 1 on the side of discharge port 5 is provided with inclined fixed frame 6;

[0046] Discharge frame 7 is rotatably connected on the side of fixed frame 6, and the outer side of fixed frame 6 is provided with the extension frame 8 matched, and the extension frame 8 is provided with the positioning slot matched on the upper end side, and the driving shaft 9 is rotatably connected in the positioning slot, and the positioning block 10 is arranged on the upper end of driving shaft 9.

[0047] Specifically, as shown in Figure 4 The side of guide plate 4 is provided with rectangular slot, and a plurality of guide rollers 21 are rotatably connected in the rectangular slot, and the side of a plurality of guide rollers 21 extends to the outside.

[0048] Through its design, through a plurality of rotatable guide rollers 21 in guide plate 4, not only can the smooth movement of defective workpiece on the transmission path be ensured, but also the friction and resistance between workpieces can be effectively reduced, thereby significantly reducing the risk of defective workpiece jamming in the transmission process.

[0049] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A defect inspection module with scrap collection, comprising: Include: Workbench (1) and visual inspection assembly (2); Conveyor belt (3) is arranged in the workbench (1), one side of the workbench (1) is provided with a mounting slot, the mounting slot is rotatably connected with the matched guide plate (4); Discharge port (5) is arranged on one side of the workbench (1), the discharge port (5) is located on the upper end of the conveying belt (3), and the side wall of the workbench (1) on one side of the discharge port (5) is provided with an inclined fixed frame (6); The discharge frame (7) is rotatably connected on one side of the fixed frame (6), the outer side of the fixed frame (6) is provided with a matched extension frame (8), the upper end of the extension frame (8) is provided with a matched positioning groove, the drive shaft (9) is rotatably connected in the positioning groove, and the drive shaft (9) is provided with a positioning block (10) on the upper end.

2. The defect detection module with waste collection according to claim 1, wherein: The side of the workbench (1) is provided with a mounting plate (11), the first cylinder (12) is rotatably connected on one side of the mounting plate (11), and the output end of the first cylinder (12) is rotatably connected on one side of the guide plate (4).

3. The defect detection module with waste collection according to claim 1, wherein: The side of the inner wall of the workbench (1) is provided with a limiting plate (13), the limiting plate (13) is arranged in an inclined manner and located on one side of the discharge port (5).

4. The defect detection module with waste collection according to claim 1, wherein: The second cylinder (14) is rotatably connected on one side of the workbench (1), and the output end of the second cylinder (14) is rotatably connected on one side of the bottom end of the discharge frame (7).

5. The defect detection module with waste collection according to claim 1, wherein: The bottom end of the discharge frame (7) is rotatably connected with a threaded rod (15), the bottom end of the extension frame (8) is provided with an adjusting plate (22), the adjusting plate (22) is provided with a threaded hole matched with the threaded rod (15), the threaded rod (15) penetrates the threaded hole and is threadedly connected with the side wall of the threaded hole, the bottom end of the discharge frame (7) is provided with a first motor (16), and one end of the threaded rod (15) is arranged on the output end of the first motor (16).

6. The defect detection module with waste collection according to claim 1, wherein: The inner wall of the extension frame (8) is provided with an inclined positioning plate (17) on both sides, the two positioning plates (17) are arranged in opposite directions and located on one side of the positioning block (10), the upper end of the positioning block (10) is provided with a feeding channel (18), and the upper end of the positioning block (10) is provided with a fan-shaped feeding groove (19) on one side of the feeding channel (18).

7. The defect detection module with waste collection according to claim 1, wherein: The bottom end of the extension frame (8) is provided with a second motor (20), and the bottom end of the drive shaft (9) penetrates the positioning groove and is arranged on the output end of the second motor (20).

8. The defect detection module with waste collection of claim 1, wherein: The side of the guide plate (4) is provided with a rectangular groove, a plurality of guide rollers (21) are rotatably connected in the rectangular groove, and the sides of the plurality of guide rollers (21) extend to the outside.

Images