Cleaning device for gum dipping line production

By designing a combination of conveying devices, pretreatment mechanisms, chemical cleaning mechanisms, and drying mechanisms, the problem of insufficient surface cleanliness in the dip coating line was solved, achieving efficient cleaning, improving product quality and production efficiency, extending the service life of the dip coating line, and reducing costs.

CN223556650UActive Publication Date: 2025-11-18CHANGZHOU CHAOFENG RUBBER THREAD TECH CO LTD
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Patent Information

Application Number
CN202422791144.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-11-18
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing dipping line has insufficient surface cleanliness, which affects the effect of subsequent dipping treatment and product quality, while also shortening the service life and increasing production costs.

Method used

A cleaning device was designed, comprising a conveying device, a pretreatment mechanism, a chemical cleaning mechanism, and a drying mechanism. It utilizes high-pressure water jets to remove large particulate impurities, chemical cleaning agents to dissolve grease and stains, and finally a dryer to remove residual moisture, thereby improving the cleaning effect.

Benefits of technology

It achieves efficient cleaning of the surface of the dipping line, improves product quality and production efficiency, extends the service life of the dipping line and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning devices for gum dipping line production, in particular to a cleaning device for gum dipping line production, which comprises a rack, and a conveying device, a pretreatment mechanism, a chemical cleaning mechanism, a drying mechanism and a controller which are arranged on the rack, the conveying device is arranged on the rack in a penetrating mode, and the pretreatment mechanism, the chemical cleaning mechanism and the drying mechanism are sequentially arranged above the conveying device from left to right. A controller is arranged on the side surface of the rack; and the controller is electrically connected with the conveying device, the pretreatment mechanism, the chemical cleaning mechanism and the drying mechanism. The surface cleaning structure of the impregnation line is a complex and important system, relates to various components and equipment, and can effectively clean the surface of the impregnation line and improve the product quality and the production efficiency through a conveying device, a pretreatment mechanism, a chemical cleaning mechanism and a drying mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of cleaning device of impregnated yarn production, especially a cleaning device of impregnated yarn production. BACKGROUND

[0002] The surface cleanliness of impregnated yarn has a vital influence on subsequent impregnation treatment and the performance of final product. The clean surface helps the adhesive better adhere, improves the impregnation effect and product quality. At the same time, reducing surface impurities can also prolong the service life of impregnated yarn and reduce production cost. SUMMARY

[0003] In order to overcome the existing deficiencies, the utility model provides a kind of cleaning device of impregnated yarn production.

[0004] The utility model discloses a kind of cleaning device of impregnated yarn production, including rack and setting on the conveying device of rack, pretreatment mechanism, chemical cleaning mechanism, drying mechanism and controller;The conveying device is through setting on rack, and upper from left to right is equipped with pretreatment mechanism, chemical cleaning mechanism and drying mechanism in sequence;The rack side is equipped with controller;The controller is electrically connected with conveying device, pretreatment mechanism, chemical cleaning mechanism, drying mechanism;The conveying device includes separation mechanism, output motor, synchronous wheel group one, synchronous wheel group two, synchronous wheel group three and driving wheel;The separation mechanism is set in the rightmost side of rack;Synchronous wheel group one, synchronous wheel group two, synchronous wheel group three are installed in parallel on rack, and are staggered, wherein synchronous wheel group one and synchronous wheel group three are installed in the middle of rack, height is consistent, and synchronous wheel group two height is lower than synchronous wheel group one and synchronous wheel group three;The driving wheel is set in the leftmost side of rack, and is driven by output motor.

[0005] According to another embodiment of the utility model, further including, the separation mechanism includes feeding wheel, side plate, supporting plate, guide seat, separation strip and briquetting; the side plate is equipped with two groups, is fixed on rack, and supporting plate is installed between side plate, and right side is equipped with feeding wheel;Two groups of guide seats and briquetting are sequentially equipped on the supporting plate from left to right;The guide seat is equipped with sliding groove in the middle, and handle is slidably connected in sliding groove;The handle bottom is connected with separation strip.

[0006] According to another embodiment of the utility model, further include, the preprocessing mechanism includes processing machine shell, high pressure water flow flushing gun, dirty water tank and water pump, processing machine shell is installed on the frame, inside is equipped with high pressure water flow flushing gun and dirty water tank, middle is fixed synchronous wheel group one on the frame, left and right sides are equipped with opening, dirty water tank sets up synchronous wheel group one directly below, inside is equipped with filter screen, bottom passes through water delivery pipe and is connected water pump, water pump sets up processing machine shell directly above, the other end passes through water supply pipe and is connected high pressure water flow flushing gun, high pressure water flow flushing gun is equipped with several groups, is parallelly arranged in processing machine shell through support, sets up synchronous wheel group one directly above.

[0007] According to another embodiment of the utility model, further include, the chemical cleaning mechanism includes soaking tank, the soaking tank is installed below the frame, inside is equipped with synchronous wheel group two.

[0008] According to another embodiment of the utility model, further include, the drying mechanism includes drying oven, drying machine, compressed air storage device, drying machine is equipped with several groups, is arranged in drying oven inner wall respectively, every group fan inside is equipped with electric heating wire, is connected compressed air storage device through air pipe.

[0009] According to another embodiment of the utility model, further include, the output motor output shaft connects gear, the gear surface is wound synchronous belt, the synchronous belt is wound in one end of driving pulley simultaneously.

[0010] The utility model discloses the beneficial effect is, through conveying device, preprocessing mechanism, chemical cleaning mechanism, drying mechanism, can realize the effective cleaning to the surface of impregnated wire, improves product quality and production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0011] The utility model is further explained below in combination with the drawings and examples.

[0012] Figure 1 It is the structure schematic diagram of the utility model;

[0013] Figure 2 It is the plan view of the utility model;

[0014] Figure 3 It is Figure 1 the sectional view of A-A in;

[0015] Figure 4 It is Figure 1 the sectional view of B-B in.

[0016] 1, frame, 2, conveying device, 3, pretreatment mechanism, 4, chemical cleaning mechanism, 5, drying mechanism, 6, controller, 7, separation mechanism, 8, output motor, 9, synchronous wheel set one, 10, synchronous wheel set two, 11, synchronous wheel set three, 12, driving wheel, 13, feeding wheel, 14, side plate, 15, supporting plate, 16, guide seat, 17, separation strip, 18, pressing block, 19, processing shell, 20, high-pressure water flow flushing gun, 21, dirty water tank, 22, water pump, 23, drying box, 24, dryer, 25, compressed air storage device. DETAILED DESCRIPTION

[0017] As Figure 1 It is a kind of cleaning device of impregnated yarn production, including frame 1 and setting on frame 1 conveying device 2, pretreatment mechanism 3, chemical cleaning mechanism 4, drying mechanism 5 and controller 6;The conveying device 2 is arranged on frame 1, and pretreatment mechanism 3, chemical cleaning mechanism 4 and drying mechanism 5 are sequentially arranged from left to right on top;The controller 6 is arranged on the side of frame 1;The controller 6 is electrically connected with conveying device 2, pretreatment mechanism 3, chemical cleaning mechanism 4, drying mechanism 5;The conveying device 2 includes separation mechanism 7, output motor 8, synchronous wheel set one 9, synchronous wheel set two 10, synchronous wheel set three 11 and driving wheel 12;The separation mechanism 7 is arranged at the rightmost side of frame 1;Synchronous wheel set one 9, synchronous wheel set two 10 and synchronous wheel set three 11 are installed on frame 1 in parallel, and are staggered, wherein synchronous wheel set one 9 and synchronous wheel set three 11 are installed in the middle of frame 1, and the heights are consistent, and the height of synchronous wheel set two 10 is lower than that of synchronous wheel set one 9 and synchronous wheel set three 11;The driving wheel 12 is arranged at the leftmost side of frame 1 and is driven by output motor 8.

[0018] Specific operation process, one end of the impregnated yarn to be treated is fixed on driving wheel 12, is wound on synchronous wheel set one 9, synchronous wheel set two 10 and synchronous wheel set three 11, and is separated by separation mechanism 7, and the output motor 8 is started to make the impregnated yarn pass through pretreatment mechanism 3, chemical cleaning mechanism 4 and drying mechanism 5 in sequence, and is cleaned.

[0019] According to another embodiment of the utility model, further include, the separation mechanism 7 includes feeding wheel 13, side plate 14, supporting plate 15, guide seat 16, separation strip 17 and pressing block 18;Two groups of side plates 14 are arranged on frame 1, supporting plate 15 is installed between side plates 14, and feeding wheel 13 is arranged on the right side;Two groups of guide seats 16 and pressing blocks 18 are sequentially arranged on supporting plate 15 from left to right;The middle of guide seat 16 is provided with a sliding groove, and a handle is slidably connected in the sliding groove;The handle is connected with separation strip 17 at the bottom.

[0020] Specifically, the impregnated thread passes through the feeding wheel 13, the supporting plate 15 and the pressing block 18, and the position of the separation strip 17 is adjusted by the handle to separate the impregnated threads so as to avoid mixing together during cleaning and causing stains difficult to drop.

[0021] According to another embodiment of the present application, further comprising, the pretreatment mechanism 3 comprises a treatment casing 19, a high-pressure water flow flushing gun 20, a dirty water tank 21 and a water pump 22; the treatment casing 19 is installed on the rack 1, and the inside is provided with the high-pressure water flow flushing gun 20 and the dirty water tank 21, the middle is a synchronous wheel set I 9 fixed on the rack 1, the left and right sides are provided with openings, the dirty water tank 21 is arranged directly below the synchronous wheel set I 9, the inside is provided with a filter screen, and the bottom is connected with the water pump 22 through a water delivery pipe, the water pump 22 is arranged directly above the treatment casing 19, and the other end is connected with the high-pressure water flow flushing gun 20 through a water delivery pipe; the high-pressure water flow flushing gun 20 is provided with a plurality of groups, is arranged in parallel in the treatment casing 19 through a support, and is arranged directly above the synchronous wheel set I 9.

[0022] Specifically, the water in the dirty water tank 21 and the high-pressure water flow flushing gun 20 is circulated by the water pump 22, wherein the openings on the two sides of the treatment casing 19 are provided with door curtains to prevent the water flow from splashing, the dirty water is filtered through the filter screen and then repeatedly circulated, and the high-pressure water flow flushing gun 20 removes large particle impurities and dirt on the surface of the impregnated thread through high-pressure water flow.

[0023] According to another embodiment of the present application, further comprising, the chemical cleaning mechanism 4 comprises a soaking tank, and the soaking tank is installed below the rack 1 and is provided with a synchronous wheel set II 10 inside.

[0024] Specifically, in some cases, a chemical cleaning agent with good dissolving capacity and compatibility to the material of the impregnated thread can be used to further dissolve and remove grease, stains and the like on the surface of the impregnated thread.

[0025] According to another embodiment of the present application, further comprising, the drying mechanism 5 comprises a drying box 23, drying machines 24 and compressed air storage devices 25; the drying machines 24 are provided with a plurality of groups and are stacked on the inner wall of the drying box 23, each group of the drying machines 24 is provided with an electric heating wire inside, and the compressed air storage devices 25 are connected through air pipes.

[0026] Specifically, the drying machines 24 output air through the compressed air storage devices 2, and the heated gas blows the damp thread to dry, so as to avoid that residual moisture or the cleaning agent affects subsequent impregnation.

[0027] According to another embodiment of the present application, further comprising, the output shaft of the output motor 8 is connected with a gear, the surface of the gear is wound with a synchronous belt, and the synchronous belt is wound on one end of the driving wheel 12.

[0028] The above description is only illustrative and not restrictive, and those skilled in the art will understand that many modifications, variations or equivalents can be made without departing from the spirit and scope defined by the appended claims.

Claims

1. A cleaning device for a glue-dipping production line, characterized in that, The system includes a frame (1) and a conveying device (2), a pretreatment mechanism (3), a chemical cleaning mechanism (4), a drying mechanism (5), and a controller (6) mounted on the frame (1). The conveying device (2) is mounted through the frame (1), and the pretreatment mechanism (3), the chemical cleaning mechanism (4), and the drying mechanism (5) are arranged sequentially from left to right on the top of the frame (1). The controller (6) is located on the side of the frame (1). The controller (6) is electrically connected to the conveying device (2), the pretreatment mechanism (3), the chemical cleaning mechanism (4), and the drying mechanism (5). The conveying device (2) includes a separating mechanism (7) and an output motor (8). Synchronous pulley group one (9), synchronous pulley group two (10), synchronous pulley group three (11) and drive pulley (12); the separation mechanism (7) is located on the rightmost side of the frame (1); the synchronous pulley group one (9), synchronous pulley group two (10), and synchronous pulley group three (11) are installed in parallel on the frame (1) and are staggered, wherein the synchronous pulley group one (9) and the synchronous pulley group three (11) are installed in the middle of the frame (1) and are at the same height, and the synchronous pulley group two (10) is lower than the synchronous pulley group one (9) and the synchronous pulley group three (11); the drive pulley (12) is located on the leftmost side of the frame (1) and is driven by the output motor (8).

2. The cleaning device for the impregnation line production according to claim 1, characterized in that, The separating mechanism (7) includes a feeding wheel (13), a side plate (14), a support plate (15), a guide seat (16), a separating strip (17), and a pressure block (18). The side plate (14) has two sets, which are fixed on the frame (1). The support plate (15) is installed between the side plates (14), and the feeding wheel (13) is provided on the right side. The support plate (15) has two sets of guide seats (16) and pressure blocks (18) arranged from left to right. The guide seat (16) has a groove in the middle, and a handle is slidably connected in the groove. The bottom of the handle is connected to the separating strip (17).

3. The cleaning device for the impregnation line production according to claim 1, characterized in that, The pretreatment mechanism (3) includes a treatment housing (19), a high-pressure water jet flushing gun (20), a dirty water tank (21), and a water pump (22). The treatment housing (19) is mounted on a frame (1) and has a high-pressure water jet flushing gun (20) and a dirty water tank (21) inside. The middle part is a synchronous pulley group (9) fixed on the frame (1), and there are openings on the left and right sides. The dirty water tank (21) is located directly below the synchronous pulley group (9) and has a filter screen inside. The bottom is connected to the water pump (22) through a water supply pipe. The water pump (22) is located directly above the treatment housing (19), and the other end is connected to the high-pressure water jet flushing gun (20) through a water supply pipe. There are several sets of high-pressure water jet flushing guns (20), which are arranged in parallel inside the treatment housing (19) through a bracket and located directly above the synchronous pulley group (9).

4. The cleaning device for the impregnation line production according to claim 1, characterized in that, The chemical cleaning mechanism (4) includes a soaking tank installed below the frame (1) and has a set of two synchronous pulleys (10) inside.

5. The cleaning device for the impregnation line production according to claim 1, characterized in that, The drying mechanism (5) includes a drying box (23), a dryer (24), and a compressed air storage device (25); the dryer (24) is provided in several groups, which are stacked and installed on the inner wall of the drying box (23). Each group of fans is equipped with an electric heating wire and is connected to the compressed air storage device (25) through an air pipe.

6. The cleaning device for the impregnation line production according to claim 1, characterized in that, The output shaft of the output motor (8) is connected to a gear, and a synchronous belt is wound around the surface of the gear. The synchronous belt is also wound around one end of the drive wheel (12).