Welding positioning jig for automobile new energy capacitor

Abstract

The utility model discloses an automobile new energy capacitor welding and positioning jig which comprises a welding and positioning base, a welding and positioning reference part and a three-way fast disassembly and assembly type adjustable positioning assembly, and the welding and positioning reference part and the three-way fast disassembly and assembly type adjustable positioning assembly are arranged on the welding and positioning base. The welding positioning base is provided with a plurality of core positioning through hole groups corresponding to the parallel arrangement space positions of the capacitor cores; the welding positioning reference part and the three-way quick disassembly and assembly type adjustable positioning assembly are respectively distributed at the front, back, left and right peripheral positions of the core positioning through hole group; the three-way fast disassembly and assembly type adjustable positioning assembly comprises a left-side fast disassembly and assembly type adjustable positioning assembly, a right-side fast disassembly and assembly type adjustable positioning assembly and a front-side fast disassembly and assembly type adjustable positioning assembly, and the welding positioning reference part comprises a rear-side welding positioning reference part. And the rear side welding positioning reference part is arranged at the rear side position of the core positioning through hole group. Welding positioning installation and disassembly are convenient, and welding positioning adjustment is convenient and fast.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of automobile new energy capacitors, in particular to a kind of automobile new energy capacitor welding positioning fixture of electrode of its capacitor inner core group is led out on automobile new energy capacitor. BACKGROUND

[0002] With the development of new energy vehicles, the demand for automobile new energy capacitors applied to new energy vehicles is also increasing. However, due to the large capacity and high current characteristics of automobile new energy capacitors, it is determined that automobile new energy capacitors usually use multiple large-capacity capacitor cores to arrange and combine and through copper bars to lead out the capacitor core electrodes. In order to improve the heat dissipation efficiency, multiple capacitor cores are arranged at a certain interval distance, and then the electrode copper bars (or large current lead-out ends) are welded and led out. This increases the difficulty of electrode copper bar (or large current lead-out end) lead-out welding positioning operation of capacitor core. The existing technology usually uses capacitor packaging shells to weld and lead out electrodes. Due to the complexity of the structure of the electrode copper bar (or large current lead-out end), it is difficult to operate the welding and positioning with the capacitor packaging shell. Some packaging shells and electrode lead-out structures also cannot be operated with the shell welding, which makes the welding and positioning operation more difficult and the welding and positioning efficiency is low.

[0003] The authorized patent number ZL202021925606.3, announced on May 14, 2021, discloses a kind of automobile electric drive capacitor core welding clamping device, including bottom plate, first shaft, storage box, push screw and buffer mechanism;The top of the bottom plate is fixedly installed with an operation table through a manual telescopic mechanism, one side of the top of the bottom plate is fixedly installed with a first side plate, the central position of the first side plate is fixedly installed with a first shaft through a bearing, the other side of the top of the operation table is fixedly installed with a second side plate, the central position of one side of the second side plate is fixedly installed with a second shaft through a bearing, and the central position of the other side of the second side plate is fixedly installed with a storage box. By setting the buffer mechanism, when the person twists the push screw to move the concave clamping plate to clamp and fix the core, the buffer mechanism can buffer the pushing force to avoid the concave clamping plate moving too much caused by the push screw, which can damage the core. Although this scheme can realize the welding and clamping of the automobile electric drive capacitor core, it is difficult to solve the above-mentioned positioning and welding effectiveness of the automobile new energy capacitor core. UTILITY MODEL CONTENTS

[0004] The utility model discloses a welding positioning jig for automobile new energy capacitor, which is convenient for welding positioning installation and dismounting, and convenient and fast for welding positioning adjustment.

[0005] The utility model discloses a welding positioning jig for automobile new energy capacitor, which is convenient for welding positioning installation and dismounting, and convenient and fast for welding positioning adjustment.

[0006] As a preferred, the rear welding positioning reference part adopts a vertical positioning reference block structure, which is vertically arranged on the welding positioning base and located at the rear side of the core positioning through hole group. A stepped groove structure is arranged in the middle region of the vertical positioning reference block structure. The rear welding positioning operation is convenient.

[0007] As preferred, the welding positioning reference component further comprises a left side welding positioning reference component, two mounting positioning long holes are arranged on the left side welding positioning reference component, and the two mounting positioning long holes are arranged at the inner side positions of the front and rear ends of the left side welding positioning reference component; the length direction of the left side welding positioning reference component is perpendicular to the length direction of the rear side welding positioning reference component; the length directions of the two mounting positioning long holes are parallel to the length direction of the rear side welding positioning reference component; a positioning column is arranged in the two mounting positioning long holes; and the left side welding positioning reference component is positioned at the center of the positioning column on the welding positioning base in a left-right free movement manner. The left side welding positioning reference operation is convenient, flexible, effective, and accurate, and the initial positioning of the automobile new energy capacitor inner core group is quickly and effectively realized in cooperation with the rear side welding positioning reference operation.

[0008] As preferred, the left side quick disassembly and assembly adjustable positioning assembly comprises a left side positioning connecting base, a left side overturning connecting support, a left side overturning handle, and a left side overturning limiting block; the left side positioning connecting base is connected and fixed to the left side of the welding positioning base and located at the left outer side direction corresponding to the core positioning through hole group; a left side welding positioning reference component is arranged on the right side of the left side positioning connecting base; the left side welding positioning reference component is arranged at the region between the left side positioning connecting base and the core positioning through hole group; the left side overturning connecting support is vertically connected and fixed to the left side positioning connecting base; the left side overturning handle is connected to the upper part of the left side overturning connecting support; the left side overturning handle root is overturningly connected to the upper part of the left side overturning connecting support; and the left side overturning limiting block is connected below the left side overturning handle root. The left side quick disassembly and assembly adjustable positioning is convenient and efficient.

[0009] As preferred, the right side quick disassembly and assembly adjustable positioning assembly comprises a right side positioning connecting base, a right side overturning connecting support, a right side overturning handle, and a right side overturning limiting block; the right side positioning connecting base is connected and fixed to the right side of the welding positioning base and located at the right outer side direction corresponding to the core positioning through hole group; the right side overturning connecting support is vertically connected and fixed to the right side positioning connecting base; the right side overturning handle is connected to the upper part of the right side overturning connecting support; the right side overturning handle root is overturningly connected to the upper part of the right side overturning connecting support; and the right side overturning limiting block is connected below the right side overturning handle root. The right side quick disassembly and assembly adjustable positioning is convenient and efficient.

[0010] As preferred, the front side quick disassembly adjustable positioning assembly comprises a front side sliding limiting assembly and a front side sliding adjusting assembly; the front side sliding limiting assembly is arranged at a position close to the core positioning through hole group; the front side sliding adjusting assembly comprises a front side sliding adjusting base, a front side sliding adjusting handle and a front side sliding adjusting connecting rod; the front side sliding adjusting base is connected and fixed at a middle position of the front side of the welding positioning base; the front side sliding adjusting base is provided with the front side sliding adjusting handle; the front side sliding adjusting handle is connected with a rotating adjusting bridge arm at the handle root; the other end of the rotating adjusting bridge arm is connected with the outer end of the front side sliding adjusting connecting rod; the inner end of the front side sliding adjusting connecting rod is connected and fixed with the front side sliding limiting assembly; the front side sliding limiting assembly has a front side sliding limiting block long piece; the overall length direction of the front side sliding limiting block long piece is parallel to the length direction of the rear side welding positioning reference component; the overall length size of the front side sliding limiting block long piece covers the length size of all the positioned and limited capacitor core groups on the welding positioning base. The front side quick disassembly adjustable positioning assembly improves the convenience and efficiency of the front side quick disassembly adjustable positioning.

[0011] As preferred, the front side sliding limiting assembly comprises a front side sliding limiting block long piece and two sliding fine adjusting pieces; the front side sliding limiting block long piece has a mountain-shaped limiting block long piece structure; the two high end front sides of the mountain-shaped limiting block long piece structure are respectively provided with corresponding sliding fine adjusting pieces; the sliding fine adjusting piece comprises a fine adjusting fixed block and a fine adjusting screw; the fine adjusting fixed block is arranged on the welding positioning base; the fine adjusting screw is connected with the high end front side of the mountain-shaped limiting block long piece structure; the fine adjusting screw is provided with the fine adjusting fixed block and a compression spring; the fine adjusting fixed block is fixedly connected with the front side of the front side sliding limiting block long piece; the fine adjusting screw is provided with the compression spring on the front side of the fine adjusting fixed block; the front end head of the fine adjusting screw has a screw rotating adjusting part. The front side sliding limiting assembly improves the convenience and efficiency of the further positioning, limiting and adjusting of the automobile new energy capacitor core group.

[0012] As preferred, the screw rotating adjusting part adopts an inner hexagonal screw head structure. The rotating adjusting structure is simple, convenient and effective.

[0013] As preferred, the stepped groove structure is provided with a through hole groove and a through hole; the length direction of the through hole is perpendicular to the length direction of the rear side welding positioning reference component; and the through hole is used for connecting the front and rear adjusting limiting blocks. The front and rear directions are further assisted and limited.

[0014] The automobile new energy capacitor core group positioning and limiting welding operation is simple, fast and efficient; the welding positioning installation and disassembly are convenient; and the welding positioning adjustment is convenient and fast. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0016] Figure 1 This is a schematic diagram of the structure of the welding positioning fixture for automotive new energy capacitors of this utility model.

[0017] Figure 2 This is a top view schematic diagram of the welding positioning fixture for automotive new energy capacitors of this utility model.

[0018] Figure 3 This is a side and top view structural schematic diagram of the welding positioning fixture for automotive new energy capacitors of this utility model, viewed from the front. Detailed Implementation

[0019] Figure 1 , Figure 2 , Figure 3 In the illustrated embodiment, a welding positioning fixture for automotive new energy capacitors includes a welding positioning base 10 and a welding positioning reference component and a three-way quick-release adjustable positioning assembly mounted on the welding positioning base. The welding positioning base 10 has a flat plate structure, and a plurality of core positioning through holes 11 corresponding to the parallel spatial positions of the capacitor cores are provided on the welding positioning base. Specifically, the core positioning through hole group 11 is composed of 3, 4, 5 or 6 positioning through holes arranged in parallel and spaced apart. The welding positioning reference component and the three-way quick-release adjustable positioning assembly are respectively distributed at the front, rear, left and right sides of the core positioning through hole group 11. The three-way quick-release adjustable positioning assembly includes a left quick-release adjustable positioning assembly 80, a right quick-release adjustable positioning assembly 50 and a front quick-release adjustable positioning assembly. The welding positioning reference component includes a rear welding positioning reference component 20, which is mounted and fixedly connected to the rear side of the core positioning through hole group 11.

[0020] The rear welding positioning reference component 20 adopts a vertical positioning reference block structure. The rear welding positioning reference component is vertically installed and fixed on the welding positioning base 10, and is located at the rear side of the core positioning through hole group 11. The middle area of ​​the vertical positioning reference block structure is provided with a stepped groove structure 21.

[0021] The welding positioning reference component further comprises a left welding positioning reference component 40, two mounting positioning long holes 41 are formed in the left welding positioning reference component 40, the two mounting positioning long holes 41 are arranged at the inner side positions of the front and rear ends of the left welding positioning reference component 40, the length direction of the left welding positioning reference component 40 is perpendicular to the length direction of the rear welding positioning reference component 20, the length directions of the two mounting positioning long holes 41 are parallel to the length direction of the rear welding positioning reference component 20, and a positioning column 42 (see Figure 2 ) is arranged in the two mounting positioning long holes 41. The left welding positioning reference component 40 is positioned on the welding positioning base 10 with the positioning column 42 as the center through the two mounting positioning long holes 41 under the positioning action of the positioning column 42.

[0022] The left quick dismounting and mounting adjustable positioning assembly 80 comprises a left positioning connecting base 85, a left overturning connecting support 83, a left overturning handle 82 and a left overturning limiting block 81. The left positioning connecting base 85 is connected and fixed to the left side of the welding positioning base 10 and is arranged at the left outer side direction corresponding to the core positioning through hole group 11. A left welding positioning reference component 40 is movably mounted and connected to the right side of the welding positioning base 10 of the left positioning connecting base 85. The left welding positioning reference component 40 is movably mounted and connected to the region between the left positioning connecting base 85 and the core positioning through hole group 11. The left overturning connecting support 83 is vertically connected and fixed to the left positioning connecting base 85. The left overturning handle 82 is connected to the upper part of the left overturning connecting support 83. The left overturning handle root 84 is overturningly connected to the upper part of the left overturning connecting support 83. The left overturning limiting block 81 is mounted and connected below the left overturning handle root 84 and is arranged at the direction of the side where the core positioning through hole group 11 is located.

[0023] The right quick dismounting and mounting adjustable positioning assembly 50 (which can adopt a structure assembly symmetrical to the left quick dismounting and mounting adjustable positioning assembly 80. The positions of the components in the right quick dismounting and mounting adjustable positioning assembly 50 are not very convenient to mark in the drawings, so the numbers of some component names are omitted in the drawings) comprises a right positioning connecting base, a right overturning connecting support, a right overturning handle and a right overturning limiting block. The right positioning connecting base is connected and fixed to the right side of the welding positioning base and is arranged at the right outer side direction corresponding to the core positioning through hole group. The right overturning connecting support is vertically connected and fixed to the right positioning connecting base. The right overturning handle 62 is connected to the upper part of the right overturning connecting support. The right overturning handle root is overturningly connected to the upper part of the right overturning connecting support. The right overturning limiting block 51 is connected below the right overturning handle root and is arranged at the direction of the side where the core positioning through hole group 11 is located.

[0024] The front side quick detachable adjustable positioning assembly includes a front side sliding limiting assembly and a front side sliding adjusting assembly. The front side sliding limiting assembly is arranged at a position close to the front side of the capacitor core positioning through hole group 11. The front side sliding adjusting assembly includes a front side sliding adjusting base 60, a front side sliding adjusting handle 61, and a front side sliding adjusting connecting rod 62. The front side sliding adjusting base 60 is installed and connected and fixed at a front side middle position of the welding positioning base 10. The front side sliding adjusting base 60 is installed and connected with the front side sliding adjusting handle 61. The front side sliding adjusting handle 61 is installed and connected with the rotating adjusting bridge arm 62 at the handle root. The other end of the rotating adjusting bridge arm 62 is connected with the outer end of the front side sliding adjusting connecting rod 31. The inner end of the front side sliding adjusting connecting rod 31 is connected and fixed with the front side sliding limiting assembly.

[0025] The front side sliding limiting assembly includes a front side sliding limiting block long piece 30 and two sliding fine adjusting pieces. The front side sliding limiting block long piece has a mountain-shaped limiting block long piece structure. Two high-end front sides of the mountain-shaped limiting block long piece structure are respectively provided with corresponding sliding fine adjusting pieces. The sliding fine adjusting piece includes a fine adjusting fixed block 32 and a fine adjusting screw 34. The fine adjusting fixed block 32 is fixedly connected to the welding positioning base 10 and is arranged at a position in front of the front side sliding limiting block long piece 30. The inner end of the fine adjusting screw 34 is threadedly connected with the high-end front side of the mountain-shaped limiting block long piece structure. The compression spring 33 is sleeved on the fine adjusting screw 34 in front of the fine adjusting fixed block 32. The fine adjusting screw 34 has a screw rotating adjusting part at the front end. The screw rotating adjusting part adopts an internal hexagonal screw end structure. The limiting block 70 is installed and connected on the welding positioning base 10 at the front side of the middle part of the front side sliding limiting block long piece 30. The length direction of the limiting block 70 is parallel to the length direction of the front side sliding limiting block long piece 30. The stepped groove structure is provided with a through hole slot and a through hole. The length direction of the through hole is perpendicular to the length direction of the rear side welding positioning reference part. The through hole is used to connect the front and rear adjusting limiting blocks.

[0026] When in use, the three-way quick dismounting adjustable positioning assembly is opened into a clamped state, the automobile new energy capacitor inner core group is placed into the core positioning hole group, the automobile new energy capacitor inner core group is initially positioned with the rear welding positioning reference part and the left welding positioning reference part, the three-way quick dismounting adjustable positioning assembly is used to further position, limit, clamp and stabilize the initially positioned automobile new energy capacitor inner core group, and then the positioning and limiting welding operation is carried out; after the positioning and limiting welding task is completed, the three-way quick dismounting adjustable positioning assembly is quickly opened, and the automobile new energy capacitor inner core group which has been welded is taken out.

[0027] In the positional relationship description of the present application, the terms such as "inner", "outer", "upper", "lower", "left", "right" and the like indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0028] The above content and structure describe the basic principles, main features and advantages of the product of the present application, which should be understood by those skilled in the art. The above examples and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all belong to the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A welding positioning fixture for automotive new energy capacitors, characterized in that: The application relates to a welding positioning base and welding positioning reference components and three-way quick detachable adjustable positioning assemblies arranged on the welding positioning base, wherein the welding positioning base is in a flat plate structure, a plurality of capacitor core positioning through holes corresponding to parallelly arranged space positions of capacitor cores are formed in the welding positioning base, the welding positioning reference components and the three-way quick detachable adjustable positioning assemblies are arranged at the front, rear, left and right positions of the core positioning through holes, the three-way quick detachable adjustable positioning assemblies comprise left-side, right-side and front-side quick detachable adjustable positioning assemblies, the welding positioning reference components comprise rear-side welding positioning reference components arranged at the rear positions of the core positioning through holes.

2. The new energy capacitor welding positioning jig for automobile according to claim 1, characterized in that: The rear-side welding positioning reference components are arranged vertically on the welding positioning base and at the rear positions of the core positioning through holes, and a stepped groove structure is arranged in the middle region of the vertical positioning reference block structure.

3. The new energy capacitor welding positioning jig for automobile according to claim 1, characterized in that: The welding positioning reference components further comprise left-side welding positioning reference components, two mounting and positioning long holes are arranged on the left-side welding positioning reference components, the two mounting and positioning long holes are arranged at the inner positions of the front and rear ends of the left-side welding positioning reference components, the length direction of the left-side welding positioning reference components is perpendicular to the length direction of the rear-side welding positioning reference components, the length directions of the two mounting and positioning long holes are parallel to the length direction of the rear-side welding positioning reference components, a positioning column is arranged in the two mounting and positioning long holes, and the left-side welding positioning reference components are formed to freely move and be limited by the positioning column as the center on the welding positioning base.

4. The new energy capacitor welding positioning jig for automobile according to claim 1, characterized in that: The left-side quick detachable adjustable positioning assembly comprises a left-side positioning connecting base, a left-side overturning connecting support, a left-side overturning handle and a left-side overturning limiting block, the left-side positioning connecting base is connected and fixed to the left outer side of the welding positioning base corresponding to the positions of the core positioning through holes, the welding positioning base on the right side of the left-side positioning connecting base is provided with the left-side welding positioning reference components arranged between the left-side positioning connecting base and the core positioning through holes, the left-side overturning connecting support is vertically connected and fixed to the left-side positioning connecting base, the left-side overturning handle is connected to the upper part of the left-side overturning connecting support, the root of the left-side overturning handle is overturningly connected to the upper part of the left-side overturning connecting support, and the left-side overturning limiting block is connected below the root of the left-side overturning handle.

5. The new energy capacitor welding positioning jig for automobile according to claim 1, characterized in that: The right side quick detachable adjustable positioning assembly comprises a right side positioning connecting base, a right side overturning connecting support, a right side overturning handle and a right side overturning limiting block.

6. The new energy capacitor welding positioning jig for automobile according to claim 1, characterized in that: The front side quick detachable adjustable positioning assembly comprises a front side sliding limiting assembly and a front side sliding adjusting assembly.

7. The new energy capacitor welding positioning jig for automobile according to claim 6, characterized in that: The front side sliding limiting assembly comprises a front side sliding limiting block long piece, and the overall length direction of the front side sliding limiting block long piece is parallel to the length direction of the rear side welding positioning reference component.

8. The new energy capacitor welding positioning jig for automobile according to claim 7, characterized in that: The front side sliding limiting assembly comprises a front side sliding limiting block long piece and two sliding fine adjustment pieces.

9. The new energy capacitor welding positioning jig for automobile according to claim 2, characterized in that: The front side sliding limiting block long piece has a mountain-shaped limiting block long piece structure, and the two high-end front sides of the mountain-shaped limiting block long piece structure are respectively provided with corresponding sliding fine adjustment pieces. The sliding fine adjustment piece comprises a fine adjustment adjusting fixed block and a fine adjustment adjusting screw. The fine adjustment adjusting screw has a screw rotation adjusting part. The screw rotation adjusting part adopts an internal hexagonal screw end head structure. The stepped groove structure is provided with a through hole groove and a through hole.

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