Automatic assembling machine for steel wire suite
By designing an automatic assembly machine for steel wire rope kits, and utilizing positioning fixtures and multiple feeding mechanisms, the mechanized assembly of steel wire ropes, plastic pipes and connecting blocks is achieved, solving the problems of high difficulty and low efficiency in manual assembly in existing technologies, and improving assembly efficiency and quality.
Patent Information
- Application Number
- CN202423023753.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The assembly process of existing steel wire kits is highly dependent on manual operation, which makes assembly difficult, costly and inefficient. In particular, failures and delays are likely to occur when threading the steel wire rope through the plastic pipe.
Design an automatic assembly machine for steel wire kits, including a positioning fixture, an indexing plate, a steel wire rope feeding mechanism, a plastic tube feeding mechanism, a connecting block feeding mechanism, and a copper fixing column feeding mechanism. The assembly process is completed by replacing manual labor with mechanized means. The positioning fixture is used to accurately position the steel wire rope, plastic tube, and connecting block to ensure that the tail of the steel wire rope is smoothly passed through.
This improved the assembly efficiency and quality of the wire rope assembly, enabling accurate combination of the wire rope with the plastic tube and connecting block, and reducing the difficulty and cost of manual operation.
Smart Images

Figure CN223557780U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire kit assembly technical field, concretely relates to an automatic assembly machine for steel wire kit. BACKGROUND
[0002] In various industrial application scenarios, steel wire rope products such as steel wire kits have become indispensable components due to their excellent load-bearing capacity, excellent corrosion resistance and wear resistance. A kind of steel wire kit currently comprises steel wire rope, plastic tube, connecting block and copper fixed column, when assembling, the tail of steel wire rope needs to be sequentially threaded through plastic tube and connecting block, and then fixed with copper fixed column, that is, the steel wire kit can be formed. This assembly process requires accurate cooperation and positioning between parts to ensure the stability and reliability of the steel wire kit in actual application.
[0003] However, the assembly process of the existing steel wire kit highly depends on manual operation, which undoubtedly increases the assembly difficulty and cost. Specifically, since the diameter of the steel wire rope and the pipe diameter of the plastic tube are usually small, manual operation becomes extremely difficult. In addition, the steel wire rope is prone to bending and deformation under stress, which undoubtedly further increases the assembly difficulty. When the tail of the steel wire rope is threaded through the plastic tube, the hand shake or improper operation of the operator can cause the steel wire rope to be unable to smoothly pass through the plastic tube, which not only increases the risk of assembly failure, but also prolongs the assembly time and reduces the assembly efficiency.
[0004] In view of the above problems, it is necessary to develop an automatic assembly machine for steel wire kit, which aims to replace manual operation to complete the assembly process of the steel wire kit through mechanization and automation, so as to improve the assembly efficiency and quality. INVENTION CONTENTS
[0005] (I) Technical problems solved
[0006] The utility model provides an automatic assembly machine for steel wire kit, and at least the technical problem solved is: how to improve the assembly efficiency and quality of steel wire kit.
[0007] (II) Technical scheme
[0008] To solve the above technical problems, the utility model provides the following technical scheme: an automatic assembly machine for steel wire kit, comprising:
[0009] Workbench;
[0010] Positioning tool and index plate, positioning tool is located on index plate, index plate is located on workbench, and is used for conveying positioning tool, positioning tool is used for positioning steel wire rope, plastic tube and connecting block, and combining steel wire rope and plastic tube, connecting block and copper fixed column, to form steel wire kit;
[0011] The steel wire rope feeding mechanism, the plastic pipe feeding mechanism, the connecting block feeding mechanism and the copper fixed column feeding mechanism are all arranged on the workbench and sequentially arranged outside the indexing disc along the circumferential direction of the indexing disc, and the steel wire rope feeding mechanism, the plastic pipe feeding mechanism, the connecting block feeding mechanism and the copper fixed column feeding mechanism are respectively used for conveying the steel wire rope, the plastic pipe, the connecting block and the copper fixed column to the positioning tool.
[0012] Further arrangement, the aforementioned workbench is detachably provided with a steel wire rope reel, and the steel wire rope reel is used for suspending and placing the steel wire rope;
[0013] The steel wire rope feeding mechanism comprises:
[0014] A steel wire rope chuck is used for clamping or loosening the head of the steel wire rope.
[0015] A steel wire rope feeding manipulator is arranged on the workbench and is in transmission connection with the steel wire rope chuck, and the steel wire rope feeding manipulator is used for driving the steel wire rope chuck to reciprocate between the steel wire rope reel and the indexing disc, so as to convey the steel wire rope to the positioning tool.
[0016] Further arrangement, the aforementioned steel wire rope reel is uniformly provided with a plurality of insertion holes, and the insertion holes are used for penetrating the tail of the steel wire rope.
[0017] Further arrangement, the aforementioned workbench is further provided with a positioning mechanism, and the positioning mechanism is used for fixing or loosening the steel wire rope reel and the workbench.
[0018] Further arrangement, the aforementioned plastic pipe feeding mechanism comprises a hopper, a feeding track, a conveying shaft, a rotary motor, a plastic pipe chuck and a plastic pipe feeding manipulator, the feeding track is fixedly arranged on the workbench and is inclinedly and downwardly arranged, the hopper is arranged at the upper end of the feeding track, the conveying shaft is rotatably arranged at the discharging end of the hopper, the conveying shaft is provided with a groove for accommodating a single plastic pipe, the rotary motor is arranged on the workbench and is in transmission connection with the conveying shaft, and the rotary motor is used for driving the conveying shaft to rotate, so that the notch of the groove faces downward, so as to pour the plastic pipe in the groove into the feeding track, the plastic pipe chuck is used for clamping or loosening the plastic pipe on the feeding track, and the plastic pipe feeding manipulator is arranged on the workbench and is in transmission connection with the plastic pipe chuck, and the plastic pipe feeding manipulator is used for driving the plastic pipe chuck to reciprocate between the feeding track and the indexing disc, so as to convey the plastic pipe to the positioning tool.
[0019] Further arrangement, the aforementioned plastic pipe feeding mechanism further comprises at least two baffles and a baffle driving mechanism, the baffles are distributed along the conveying direction of the feeding track, the baffle driving mechanism is fixedly arranged on one side of the feeding track and is in transmission connection with the baffles, and the baffle driving mechanism is used for driving the baffles to move towards or away from the feeding track.
[0020] Further, the connecting block feeding mechanism comprises a hopper, a flexible vibrating disc and a visual transfer mechanism, the hopper is communicated with the flexible vibrating disc at a discharging end, the flexible vibrating disc is used for providing the connecting blocks in batches, and the visual transfer mechanism is used for detecting the position of the connecting blocks on the flexible vibrating disc and transferring the connecting blocks on the flexible vibrating disc to the corresponding positioning tool according to the position of the connecting blocks.
[0021] Further, the copper fixing column feeding mechanism comprises a vibrating disc, a copper fixing column chuck and a copper fixing column feeding manipulator, the copper fixing column chuck is used for clamping or loosening the copper fixing column, the vibrating disc and the copper fixing column feeding manipulator are arranged on the workbench, the copper fixing column feeding manipulator is in transmission connection with the copper fixing column chuck and is used for driving the copper fixing column chuck to reciprocate between the vibrating disc and the indexing disc.
[0022] Further, the workbench is further provided with a box.
[0023] The automatic assembly machine for the steel wire sleeve assembly further comprises:
[0024] The feeding chuck is used for clamping or loosening the steel wire sleeve assembly.
[0025] The feeding manipulator is arranged on the workbench and is in transmission connection with the feeding chuck, the feeding manipulator is used for driving the feeding chuck to reciprocate between the indexing disc and the box, so as to grasp the steel wire sleeve assembly on the positioning tool and transfer the steel wire sleeve assembly to the box.
[0026] Further, the bottom surface of the box is inclined.
[0027] (Three) beneficial effects
[0028] Compared with the prior art, the automatic assembly machine for the steel wire sleeve assembly has the following beneficial effects:
[0029] The automatic assembly machine of the steel wire sleeve kit provided by the utility model uses first, the steel wire rope feeding mechanism moves the steel wire rope to the corresponding positioning tool, the indexing disc transports the positioning tool to the position opposite to the plastic pipe feeding mechanism; then, the plastic pipe feeding mechanism moves the plastic pipe to the positioning tool, and after the steel wire rope penetrates the plastic pipe, the indexing disc transports the positioning tool to the position opposite to the connecting block feeding mechanism; then, the connecting block feeding mechanism moves the connecting block to the positioning tool, and after the steel wire rope penetrates the connecting block, the indexing disc transports the positioning tool to the position opposite to the copper fixed column feeding mechanism; finally, the copper fixed column feeding mechanism moves the copper fixed column to the lower side of the positioning tool, and the positioning tool is combined to fix the steel wire rope and the copper fixed column. It can be seen that the automatic assembly machine of the steel wire sleeve kit cooperates with the positioning tool, the indexing disc, the steel wire rope feeding mechanism, the plastic pipe feeding mechanism, the connecting block feeding mechanism and the copper fixed column feeding mechanism, can replace manual work to complete the assembly process of the steel wire sleeve kit, and the positioning tool is used for accurately positioning the steel wire rope, the plastic pipe and the connecting block in the assembly process, so that the tail of the steel wire rope accurately and smoothly penetrates the plastic pipe and the connecting block, thereby effectively improving the assembly efficiency and quality of the steel wire sleeve kit. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 It is a perspective view of the automatic assembly machine of the steel wire sleeve kit in the embodiment;
[0031] Figure 2 It is Figure 1 the enlarged schematic view of A in the embodiment;
[0032] Figure 3 It is Figure 1 the enlarged schematic view of B in the embodiment;
[0033] Figure 4 It is a perspective view of the positioning tool in the embodiment;
[0034] Figure 5 It is a structural schematic view of the hopper, the feeding track, the rotary motor and the plastic pipe clamp in the embodiment;
[0035] Figure 6 It is a structural schematic view of the visual transfer mechanism and the positioning tool in the embodiment;
[0036] Figure 7 It is a structural schematic view of the copper fixed column clamp and the positioning tool in the embodiment.
[0037] REFERENCE NUMERALS:
[0038] 1, workbench; 11, steel wire rope hopper; 111, jack; 12, positioning mechanism; 13, hopper;
[0039] 2, positioning tool; 21, lifting driving piece; 22, first clamping piece; 23, second clamping piece;
[0040] 3. index plate;
[0041] 4. steel wire feeding mechanism; 41, steel wire chuck; 42, steel wire feeding manipulator;
[0042] 5. plastic tube feeding mechanism; 51, hopper; 52, feeding track; 53, conveying shaft; 531, trough; 54, rotary motor; 55, plastic tube chuck; 56, plastic tube feeding manipulator; 57, baffle; 58, baffle driving mechanism;
[0043] 6. connecting block feeding mechanism; 61, hopper; 62, flexible vibration plate; 63, visual transfer mechanism;
[0044] 7. copper fixed column feeding mechanism; 71, vibration plate; 72, copper fixed column chuck; 73, copper fixed column feeding manipulator;
[0045] 8. steel wire kit; 81, steel wire; 811, tail; 82, plastic tube; 83, connecting block; 84, copper fixed column;
[0046] 91, discharging chuck; 92, discharging manipulator. DETAILED DESCRIPTION
[0047] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0048] The utility model provides a kind of automatic assembly machine of steel wire kit, for how to improve the assembly efficiency and quality of steel wire kit 8 problem.
[0049] Referring to Figure 1 As shown in the figure, Figure 1 It is the perspective view of the automatic assembly machine of steel wire kit in the embodiment, and the automatic assembly machine of steel wire kit includes workbench 1, positioning tool 2, index plate 3, steel wire feeding mechanism 4, plastic tube feeding mechanism 5, connecting block feeding mechanism 6 and copper fixed column feeding mechanism 7.
[0050] Positioning tool 2 is installed on index plate 3, and index plate 3 is installed on workbench 1. Index plate 3 is used to convey positioning tool 2. Positioning tool 2 is used to position steel wire 81, plastic tube 82 and connecting block 83, and to combine steel wire 81 and plastic tube 82, connecting block 83 and copper fixed column 84, to form steel wire kit 8.
[0051] The steel wire rope feeding mechanism 4, the plastic pipe feeding mechanism 5, the connecting block feeding mechanism 6 and the copper fixed column feeding mechanism 7 are all installed on the workbench 1 and are sequentially arranged outside the index plate 3 along the circumferential direction of the index plate 3. The steel wire rope feeding mechanism 4, the plastic pipe feeding mechanism 5, the connecting block feeding mechanism 6 and the copper fixed column feeding mechanism 7 are respectively used to convey the steel wire rope 81, the plastic pipe 82, the connecting block 83 and the copper fixed column 84 to the positioning tool 2.
[0052] When the steel wire sleeve automatic assembly machine is used, first, the steel wire rope feeding mechanism 4 moves the steel wire rope 81 to the corresponding positioning tool 2, and the index plate 3 conveys the positioning tool 2 to the position opposite to the plastic pipe feeding mechanism 5; then, the plastic pipe feeding mechanism 5 moves the plastic pipe 82 to the positioning tool 2, and after the steel wire rope 81 penetrates the plastic pipe 82, the index plate 3 conveys the positioning tool 2 to the position opposite to the connecting block feeding mechanism 6; then, the connecting block feeding mechanism 6 moves the connecting block 83 to the positioning tool 2, and after the steel wire rope 81 penetrates the connecting block 83, the index plate 3 conveys the positioning tool 2 to the position opposite to the copper fixed column feeding mechanism 7; finally, the copper fixed column feeding mechanism 7 moves the copper fixed column 84 below the positioning tool 2, and combines and fixedly connects the steel wire rope 81 and the copper fixed column 84 with the positioning tool 2. It can be seen that the steel wire sleeve automatic assembly machine can complete the assembly process of the steel wire sleeve 8 by cooperation of the positioning tool 2, the index plate 3, the steel wire rope feeding mechanism 4, the plastic pipe feeding mechanism 5, the connecting block feeding mechanism 6 and the copper fixed column feeding mechanism 7, and the assembly process is accurate positioning of the steel wire rope 81, the plastic pipe 82 and the connecting block 83 by the positioning tool 2, so that the tail 811 of the steel wire rope 81 accurately and smoothly penetrates the plastic pipe 82 and the connecting block 83, thereby effectively improving the assembly efficiency and quality of the steel wire sleeve 8.
[0053] Referring to Figure 4 as shown, Figure 4The image shows a perspective view of the positioning fixture in one embodiment. In one implementation of the positioning fixture 2, the positioning fixture 2 includes a lifting drive 21, a first clamping member 22, and three second clamping members 23. The first clamping member 22 and the three second clamping members 23 are distributed on the same vertical line. The lifting drive 21 and the three second clamping members 23 are all fixed to the indexing plate 3 by means of screwing or welding. The output end of the lifting drive 21 is fixedly connected to the first clamping member 22. The lifting drive 21 is used to drive the first clamping member 22 to move up and down relative to the second clamping members 23. Thus, the first clamping member 22 can clamp the wire rope 81, and the three second clamping members 23 can clamp the wire rope 81, the plastic tube 82, and the connecting block 83. The first clamping member 22 and the three second clamping members 23 work together to accurately position the wire rope 81, the plastic tube 82, and the connecting block 83, ensuring that the wire rope 81, the plastic tube 82, and the connecting block 83 are on the same vertical line. Then, the lifting drive member 21 drives the first clamping member 22 and the wire rope 81 on it to descend together, which can make the tail 811 of the wire rope 81 accurately and smoothly pass through the plastic tube 82 and the connecting block 83, thereby improving the assembly efficiency and quality of the wire assembly 8.
[0054] See Figure 1 and Figure 2 As shown, Figure 2 for Figure 1 The enlarged schematic diagram at point A shows one embodiment of the wire rope feeding mechanism 4, which includes a wire rope chuck 41 and a wire rope feeding robot 42. The wire rope chuck 41 is used to clamp or release the head of the wire rope 81. The wire rope feeding robot 42 is mounted on the worktable 1 by screwing or welding and is connected to the wire rope chuck 41 for transmission. A wire rope tray 11 is detachably mounted on the worktable 1, which is used for suspending the wire rope 81. The wire rope feeding robot 42 drives the wire rope chuck 41 to reciprocate between the wire rope tray 11 and the indexing plate 3 to transport the wire rope 81 to the positioning fixture 2. In this way, the wire rope feeding robot 42 and the wire rope chuck 41 work together to clamp the wire ropes 81 on the wire rope tray 11 one by one onto the positioning fixture 2 of the indexing plate 3, thereby realizing the automatic feeding of the wire ropes 81 and improving the assembly efficiency of the wire rope assembly 8.
[0055] The wire rope clamp 41 can use an existing clamping cylinder, and the wire rope loading robot 42 can use an existing robot, with its output end screwed to the wire rope clamp 41.
[0056] See Figure 2As shown in an embodiment of the steel wire rope reel 11, a plurality of insertion holes 111 are uniformly distributed on the steel wire rope reel 11, and the insertion holes 111 are used for the tail 811 of the steel wire rope 81 to penetrate. In this way, the steel wire rope reel 11 can be hung to place the steel wire rope 81 through the insertion holes 111, and the steel wire rope 81 is limited, which facilitates the steel wire rope feeding manipulator 42 to sequentially grab the steel wire rope 81 at each insertion hole 111; and the plurality of insertion holes 111 can facilitate the continuous feeding of the steel wire rope 81, and improve the assembly efficiency.
[0057] Referring to Figure 1 As shown in an embodiment of the installation of the steel wire rope reel 11, the workbench 1 is also provided with a positioning mechanism 12 through screwing or welding and the like, and the positioning mechanism 12 is used to fix or loosen the steel wire rope reel 11 and the workbench 1, so as to realize the automatic detachable connection of the steel wire rope reel 11 and the workbench 1, which can conveniently take down the steel wire rope reel 11 to replenish the steel wire rope 81.
[0058] The above-mentioned positioning mechanism 12 can use existing telescopic air cylinders or telescopic electric poles and the like linear driving mechanisms. When the output end of the linear driving mechanism is stretched, it can abut against the steel wire rope reel 11 to tightly abut the steel wire rope reel 11 on the workbench 1, and vice versa, when the output end is shortened, it can be away from the steel wire rope reel 11, so that the staff can take down the steel wire rope reel 11 from the workbench 1 to replenish the steel wire rope 81.
[0059] Referring to Figure 1 、 Figure 3 and Figure 5 As shown, Figure 3 is an enlarged schematic view of B in Figure 1 , Figure 5For the structural schematic diagram of the hopper, the feeding track, the rotary motor and the plastic tube clamp head in the embodiment, in one installation mode of the plastic tube feeding mechanism 5, the plastic tube feeding mechanism 5 comprises a hopper 51, a feeding track 52, a conveying shaft 53, a rotary motor 54, a plastic tube clamp head 55 and a plastic tube feeding manipulator 56. The feeding track 52 is fixed on the workbench 1 by screwing or welding and the like, and is arranged to extend downwardly and obliquely. The hopper 51 is located at the upper end of the feeding track 52, and the conveying shaft 53 is rotatably installed at the discharging end of the hopper 51, and the conveying shaft 53 has a material groove 531 for accommodating a single plastic tube 82. The rotary motor 54 is arranged on the workbench 1 by screwing or welding and the like, and is in driving connection with the conveying shaft 53. The rotary motor 54 is used to drive the conveying shaft 53 to rotate, so that the notch of the material groove 531 faces downwardly, and the plastic tube 82 in the material groove 531 is poured into the feeding track 52. The plastic tube clamp head 55 is used to clamp or release the plastic tube 82 on the feeding track 52, and the plastic tube feeding manipulator 56 is arranged on the workbench 1 by screwing or welding and the like, and is in driving connection with the plastic tube clamp head 55. The plastic tube feeding manipulator 56 is used to drive the plastic tube clamp head 55 to reciprocate between the feeding track 52 and the indexing disc 3, so as to convey the plastic tube 82 to the positioning tool 2. In this way, when the plastic tube 82 is fed, first, the plastic tubes 82 are poured into the hopper 51 in batches; then, the rotary motor 54 is started to drive the conveying shaft 53 to rotate, and the plastic tubes 82 in the material groove 531 are poured into the feeding track 52 one by one, and the plastic tubes 82 are automatically conveyed along the feeding track 52 under the action of gravity; finally, the plastic tube feeding manipulator 56 and the plastic tube clamp head 55 cooperate to clamp the plastic tubes 82 on the feeding track 52 one by one to the positioning tool 2 of the indexing disc 3, so as to realize the automatic feeding of the plastic tubes 82, thereby improving the assembly efficiency of the steel wire sleeve assembly 8.
[0060] The number of the material grooves 531 on the conveying shaft 53 can be designed to be one or more than one according to requirements, and each material groove 531 is annularly and spacedly distributed around the axial direction of the conveying shaft 53. The rotary motor 54 can use an existing rotary driving motor, and the output end of the rotary motor 54 can be connected with the conveying shaft 53 through a gear set. The plastic tube clamp head 55 can use an existing clamping cylinder, and the plastic tube feeding manipulator 56 can use an existing manipulator, and the output end of the plastic tube feeding manipulator 56 is screwed with the plastic tube clamp head 55.
[0061] Reference is made to Figure 5As shown, on the basis of the above embodiment, the plastic tube feeding mechanism 5 further comprises at least two baffles 57 distributed along the conveying direction of the feeding track 52 and a baffle driving mechanism 58. The baffle driving mechanism 58 is fixed to one side of the feeding track 52 by screwing or welding, etc., and is in transmission connection with the baffle 57. The baffle driving mechanism 58 is used to drive the baffle 57 to move towards or away from the feeding track 52. In this way, when the baffle driving mechanism 58 drives the baffle 57 to move towards the feeding track 52 and be on the feeding track 52, the baffle 57 can block the plastic tube 82 from being conveyed downwards along the feeding track 52. The cooperation of the at least two baffles 57 and the baffle driving mechanism 58 can separate the plastic tubes 82 on the feeding track 52, and in combination with the rotating motor 54 and the conveying shaft 53, it ensures that the plastic tubes 82 are conveyed one by one on the feeding track 52, so as to facilitate the subsequent plastic tube chuck 55 to grab the plastic tube 82.
[0062] The above baffle driving mechanism 58 can use existing telescopic air cylinders or telescopic electric poles, etc. linear driving mechanism, and its output end is screwed with the baffle 57.
[0063] Referring to Figure 1 and Figure 6 As shown, Figure 6 The structure schematic diagram of the vision transfer mechanism and the positioning tool in the embodiment, in one installation mode of the connecting block feeding mechanism 6, the connecting block feeding mechanism 6 comprises a hopper 61, a flexible vibration disc 62 and a vision transfer mechanism 63. The discharge end of the hopper 61 is in communication with the flexible vibration disc 62, which is used to provide a batch of connecting blocks 83 for the flexible vibration disc 62. The vision transfer mechanism 63 is used to detect the position of the connecting block 83 on the flexible vibration disc 62, and according to the position of the connecting block 83, the connecting block 83 on the flexible vibration disc 62 is grabbed and transferred to the corresponding positioning tool 2. In this way, the cooperation of the flexible vibration disc 62 and the vision transfer mechanism 63 can grab the connecting block 83 one by one to a positioning tool 2 of the indexing disc 3, realize the automatic feeding of the connecting block 83, and improve the assembly efficiency of the steel wire sleeve 8.
[0064] The above vision transfer mechanism 63 can use the combination of existing CCD camera and mechanical hand to realize the positioning and grabbing of the connecting block 83.
[0065] Referring to Figure 1 and Figure 7 As shown, Figure 7As shown in the structural schematic diagram of the copper fixing column clamp and the positioning tool in the embodiment, in one installation mode of the copper fixing column feeding mechanism 7, the copper fixing column feeding mechanism 7 includes a vibrating disc 71, a copper fixing column clamp 72, and a copper fixing column feeding manipulator 73. The copper fixing column clamp 72 is used to clamp or loosen the copper fixing column 84. The vibrating disc 71 and the copper fixing column feeding manipulator 73 are both arranged on the workbench 1 through screwing or welding and the like. The copper fixing column feeding manipulator 73 is in transmission connection with the copper fixing column clamp 72, and the copper fixing column feeding manipulator 73 is used to drive the copper fixing column clamp 72 to reciprocate between the vibrating disc 71 and the index disc 3, so as to grab the copper fixing column 84 one by one to the positioning tool 2 of the index disc 3 and combine the positioning tool 2 with the steel wire rope 81 and the copper fixing column 84, thereby realizing automatic feeding and assembly of the copper fixing column 84 and improving the assembly efficiency of the steel wire sleeve 8.
[0066] The vibrating disc 71 described above can use an existing mechanical vibrating disc 71, and the copper fixing column clamp 72 can use an existing clamping cylinder. The copper fixing column feeding manipulator 73 described above can use an existing manipulator, and the output end of the manipulator is screwed with the copper fixing column clamp 72.
[0067] Referring to Figure 1 As shown in the structural schematic diagram of the copper fixing column clamp and the positioning tool in the embodiment, in one installation mode of the copper fixing column feeding mechanism 7, the copper fixing column feeding mechanism 7 includes a vibrating disc 71, a copper fixing column clamp 72, and a copper fixing column feeding manipulator 73. The copper fixing column clamp 72 is used to clamp or loosen the copper fixing column 84. The vibrating disc 71 and the copper fixing column feeding manipulator 73 are both arranged on the workbench 1 through screwing or welding and the like. The copper fixing column feeding manipulator 73 is in transmission connection with the copper fixing column clamp 72, and the copper fixing column feeding manipulator 73 is used to drive the copper fixing column clamp 72 to reciprocate between the vibrating disc 71 and the index disc 3, so as to grab the copper fixing column 84 one by one to the positioning tool 2 of the index disc 3 and combine the positioning tool 2 with the steel wire rope 81 and the copper fixing column 84, thereby realizing automatic feeding and assembly of the copper fixing column 84 and improving the assembly efficiency of the steel wire sleeve 8.
[0068] The vibrating disc 71 described above can use an existing mechanical vibrating disc 71, and the copper fixing column clamp 72 can use an existing clamping cylinder. The copper fixing column feeding manipulator 73 described above can use an existing manipulator, and the output end of the manipulator is screwed with the copper fixing column clamp 72.
[0069] Referring to Figure 1 As shown in the structural schematic diagram of the copper fixing column clamp and the positioning tool in the embodiment, in one installation mode of the copper fixing column feeding mechanism 7, the copper fixing column feeding mechanism 7 includes a vibrating disc 71, a copper fixing column clamp 72, and a copper fixing column feeding manipulator 73. The copper fixing column clamp 72 is used to clamp or loosen the copper fixing column 84. The vibrating disc 71 and the copper fixing column feeding manipulator 73 are both arranged on the workbench 1 through screwing or welding and the like. The copper fixing column feeding manipulator 73 is in transmission connection with the copper fixing column clamp 72, and the copper fixing column feeding manipulator 73 is used to drive the copper fixing column clamp 72 to reciprocate between the vibrating disc 71 and the index disc 3, so as to grab the copper fixing column 84 one by one to the positioning tool 2 of the index disc 3 and combine the positioning tool 2 with the steel wire rope 81 and the copper fixing column 84, thereby realizing automatic feeding and assembly of the copper fixing column 84 and improving the assembly efficiency of the steel wire sleeve 8.
[0070] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic assembly machine for steel wire kits, characterized in that, include: Workbench; The positioning fixture and the indexing plate are provided. The positioning fixture is set on the indexing plate, which is set on the worktable and is used to transport the positioning fixture. The positioning fixture is used to position the wire rope, the plastic tube and the connecting block, and to combine the wire rope and the plastic tube, the connecting block and the copper fixing post to form a wire rope kit. The wire rope feeding mechanism, plastic tube feeding mechanism, connecting block feeding mechanism, and copper fixing column feeding mechanism are all located on the worktable and are arranged sequentially on the outer side of the indexing plate along the circumference of the indexing plate. The wire rope feeding mechanism, plastic tube feeding mechanism, connecting block feeding mechanism, and copper fixing column feeding mechanism are respectively used to transport the wire rope, plastic tube, connecting block, and copper fixing column to the positioning fixture.
2. The automatic assembly machine for the steel wire kit according to claim 1, characterized in that, The workbench is detachably equipped with a wire rope tray, which is used for suspending and placing the wire rope. The wire rope feeding mechanism includes: A wire rope clamp is used to clamp or release the head of the wire rope. A wire rope loading robot is mounted on the worktable and is connected to the wire rope chuck for transmission. The wire rope loading robot is used to drive the wire rope chuck to reciprocate between the wire rope reel and the indexing plate to transport the wire rope to the positioning fixture.
3. The automatic assembly machine for the steel wire kit according to claim 2, characterized in that, The wire rope reel is provided with a plurality of insertion holes evenly distributed thereon, the insertion holes being used for the tail of the wire rope to pass through.
4. The automatic assembly machine for the steel wire kit according to claim 3, characterized in that, The workbench is also equipped with a positioning mechanism, which is used to fix or loosen the wire rope reel and the workbench.
5. The automatic assembly machine for the wire mesh assembly according to any one of claims 1-4, characterized in that, The plastic tube feeding mechanism includes a hopper, a feeding track, a conveying shaft, a rotary motor, a plastic tube clamp, and a plastic tube feeding robot. The feeding track is fixed to the worktable and extends downward at an angle. The hopper is located at the upper end of the feeding track. The conveying shaft is rotatably located at the discharge end of the hopper and has a trough for accommodating a single plastic tube. The rotary motor is located on the worktable and is driven by the conveying shaft to drive the conveying shaft to rotate so that the opening of the trough faces downward, allowing the plastic tube in the trough to be poured into the feeding track. The plastic tube clamp is used to clamp or release the plastic tube on the feeding track. The plastic tube feeding robot is located on the worktable and is driven by the plastic tube clamp. The plastic tube feeding robot drives the plastic tube clamp to reciprocate between the feeding track and the indexing plate to transport the plastic tube to the positioning fixture.
6. The automatic assembly machine for the steel wire kit according to claim 5, characterized in that, The plastic tube feeding mechanism further includes at least two baffles and a baffle driving mechanism that are spaced apart along the conveying direction of the feeding track. The baffle driving mechanism is fixed to one side of the feeding track and is connected to the baffles in a transmission manner. The baffle driving mechanism is used to drive the baffles to move toward or away from the feeding track.
7. The automatic assembly machine for steel wire kits according to any one of claims 1, 2, 3, 4 and 6, characterized in that, The connecting block feeding mechanism includes a hopper, a flexible vibrating plate, and a vision transfer mechanism. The discharge end of the hopper is connected to the flexible vibrating plate and is used to provide the connecting blocks to the flexible vibrating plate in batches. The vision transfer mechanism is used to detect the position of the connecting blocks on the flexible vibrating plate and, according to the position of the connecting blocks, grab the connecting blocks on the flexible vibrating plate and transfer them to the corresponding positioning fixture.
8. The automatic assembly machine for steel wire kits according to any one of claims 1, 2, 3, 4 and 6, characterized in that, The copper fixed column feeding mechanism includes a vibratory feeder, a copper fixed column chuck, and a copper fixed column feeding robot. The copper fixed column chuck is used to clamp or release the copper fixed column. The vibratory feeder and the copper fixed column feeding robot are both mounted on the worktable. The copper fixed column feeding robot is connected to the copper fixed column chuck and is used to drive the copper fixed column chuck to reciprocate between the vibratory feeder and the indexing plate.
9. The automatic assembly machine for steel wire kits according to any one of claims 1, 2, 3, 4 and 6, characterized in that, The workbench is also equipped with a material box; The automated assembly machine for the steel wire kit also includes: A feeding chuck is used to clamp or release the wire assembly; A material unloading robot is mounted on the worktable and is connected to the material unloading chuck. The material unloading robot drives the material unloading chuck to reciprocate between the indexing plate and the material box to grab the wire kit on the positioning fixture and transfer it to the material box.
10. The automatic assembly machine for the wire mesh assembly according to claim 9, characterized in that, The bottom surface of the material box is inclined.