High-carbon low-alloy wear-resistant forged ball production device

By introducing dust removal components and spray pipes into the forging ball production unit, the problem of debris affecting precision during the forging ball cutting process was solved, thus ensuring the consistency of forging ball size and the accuracy of cutting.

CN223557850UActive Publication Date: 2025-11-18QIANAN SHOUGANG XINGKUANG IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422275923.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-11-18
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

During the production of forged balls, the debris generated from cutting round steel bars affects the cutting accuracy, resulting in inconsistent forged ball dimensions.

Method used

A high-carbon, low-alloy wear-resistant forging ball production device was designed, which includes a cutting table, a cutting seat, a dust removal component, and a spray pipe. The dust removal pipe absorbs cutting debris, and the spray pipe sprays water to cool the ball, ensuring cutting accuracy.

Benefits of technology

Effective removal of cutting debris ensures the dimensional consistency and cutting accuracy of the forged balls.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223557850U_ABST
    Figure CN223557850U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-carbon low-alloy wear-resistant forged ball production device, and belongs to the technical field of forged ball production. The round steel bar enters the chuck through the clamping seat, and when reaching a limited position, the round steel bar abuts against the baffle; the transmission motor drives the chuck to clamp, the cutting base drives the cutting knife to move downwards to cut a round steel bar, in the cutting process, the dust removal pipe absorbs cutting chippings and conveys the cutting chippings into the bearing box, the spraying pipe synchronously sprays water to cool and wash the cutting position, and the chippings are cleaned to guarantee the cutting precision.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to the forging ball production technical field especially a high carbon low alloy wear -resisting forging ball production device. BACKGROUND

[0002] Forging ball is a traditional steel ball production process.

[0003] Before forging ball production and processing adopts round steel bar as the forming raw material, and the round steel bar needs to be cut to a specific size to reach the length of the technical requirement, so that the size of the formed forging ball is consistent, but in the cutting process, the cutting precision will be affected by a large amount of debris, and the size of the round steel bar is often inconsistent, and the size of the forged ball after production is inconsistent. INNOVATIVE CONTENT

[0004] The utility model discloses a high carbon low alloy wear -resisting forging ball production device to solve the above -mentioned problems existing in prior art.

[0005] Technical scheme: a high carbon low alloy wear -resisting forging ball production device, including cutting table, cutting seat is arranged on the cutting table, cutting knife is fixedly installed on the side of cutting seat, and the fixed device is arranged below the cutting seat, and the dust removal assembly is arranged between the cutting table and the cutting seat.

[0006] The dust removal assembly includes a support seat, a bearing box, a dust removal pipe and a spray pipe, the support seat is arranged on the side of the cutting table, the bearing box is fixedly installed on the support seat, one end of the dust removal pipe and the spray pipe are communicated with the bearing box, and the other end of the dust removal pipe is fixedly connected with the cutting seat.

[0007] In further embodiments, the recovery pipe is fixedly installed on the side of the dust removal pipe, the dust removal head is fixedly installed on the end of the recovery pipe, and the dust removal head is opposite to the position of the cutting knife.

[0008] In further embodiments, the clamping seat is fixedly installed on the side of the cutting table, the chuck is arranged on the side of the clamping seat, and the transmission motor is electrically connected with the chuck.

[0009] In further embodiments, the sliding rail is fixedly installed on the cutting table, the sliding rail is slidably connected with the sliding seat, the adjusting motor is fixedly installed on the sliding seat, and the output end of the adjusting motor is drivingly connected with the baffle.

[0010] In further embodiments, the control electric cylinder is fixedly installed on the end close to the chuck, and the output end of the control electric cylinder is drivingly connected with the top wheel. Advantages

[0011] The round steel rod enters the chuck through the clamping seat, and when the round steel rod reaches the position abutting against the baffle, the transmission motor drives the chuck to clamp, the cutting seat drives the cutting knife to move downward to cut the round steel rod, in the cutting process, the dust removal pipe absorbs the cutting debris and sends it to the bearing box, and the spray pipe synchronously sprays water to cool and flush the cutting position, and the cutting precision is ensured by cleaning the debris. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a perspective view of the utility model.

[0013] Figure 2 It is a side view of the utility model.

[0014] Figure 3 It is a top view of the utility model.

[0015] Figure 4 It is a structure view of A of the utility model.

[0016] The drawings are as follows: 1, support seat; 2, spray pipe; 3, dust removal pipe; 4, dust removal assembly; 5, cutting knife; 6, cutting seat; 7, cutting table; 8, clamping seat; 9, transmission motor; 10, chuck; 12, bearing box; 15, adjusting motor; 16, slide rail; 17, sliding seat; 18, baffle; 19, control cylinder; 20, top wheel; 21, recovery pipe; 22, dust removal head. DETAILED DESCRIPTION

[0017] In the following description, a large number of specific details are given to provide a more complete understanding of the utility model.

[0018] However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details.

[0019] In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0020] As Figures 1-4 As shown in the figure, a high-carbon low-alloy wear-resistant forging ball production device is composed of a support seat 1, a spray pipe 2, a dust removal pipe 3, a dust removal assembly 4, a cutting knife 5, a cutting seat 6, a cutting table 7, a clamping seat 8, a transmission motor 9, a chuck 10, a base 11, a bearing box 12, a support column 13, a damping spring 14, an adjusting motor 15, a slide rail 16, a sliding seat 17, a baffle 18, a control cylinder 19, a top wheel 20, a recovery pipe 21 and a dust removal head 22.

[0021] The cutting seat 6 is arranged on the cutting table 7, the cutting knife 5 is fixedly installed on the side surface of the cutting seat 6, the fixing device is arranged below the cutting seat 6, and the dust removal assembly 4 is arranged between the cutting table 7 and the cutting seat 6;

[0022] The dust removal assembly 4 comprises a support base 1, a bearing box 12, a dust removal pipe 3 and a spray pipe 2, the support base 1 is arranged at the side of the cutting table 7, the bearing box 12 is fixedly installed on the support base 1, one end of the dust removal pipe 3 and the spray pipe 2 are communicated with the bearing box 12 respectively, and the other end of the dust removal pipe 3 is fixedly connected with the cutting seat 6.

[0023] A recovery pipe 21 is arranged at the side of the dust removal pipe 3, a dust removal head 22 is fixedly installed at the end of the recovery pipe 21, and the dust removal head 22 is opposite to the cutting knife 5.

[0024] A clamping base 8 is fixedly installed at the side of the cutting table 7, a chuck 10 is arranged at the side of the clamping base 8, and a transmission motor 9 is electrically connected with the chuck 10.

[0025] A sliding rail 16 is fixedly installed on the cutting table 7, a sliding base 17 is slidably matched with the sliding rail 16, an adjusting motor 15 is fixedly installed on the sliding base 17, and an output end of the adjusting motor 15 is transmissionally connected with a baffle 18.

[0026] A control electric cylinder 19 is fixedly installed at the end close to the chuck 10, and an output end of the control electric cylinder 19 is transmissionally connected with a top wheel 20.

[0027] Working principle

[0028] When the round steel rod reaches the limited position and abuts against the baffle 18, the transmission motor 9 drives the chuck 10 to clamp, the cutting seat 6 drives the cutting knife 5 to move downwards, the round steel rod is cut, in the cutting process, the dust removal pipe 3 absorbs the cutting scraps and sends them to the bearing box 12, the spray pipe 2 synchronously sprays water to cool and flush the cutting position, and the cutting precision is ensured by cleaning the scraps.

[0029] In the description of the utility model, unless there is definite stipulation and limitation, the terms "installation", "connection", "link", "fix" should be understood broadly, for example, it can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be the communication of two elements or the interaction of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0030] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.

[0031] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-carbon, low-alloy wear-resistant forged ball production apparatus, comprising a cutting table (7), characterized in that, A cutting seat (6) is provided on the cutting table (7), a cutting blade (5) is fixedly installed on the side of the cutting seat (6), a fixing device is provided below the cutting seat (6), and a dust removal component (4) is provided between the cutting table (7) and the cutting seat (6). The dust removal assembly (4) includes a support base (1), a carrier box (12), a dust removal pipe (3), and a spray pipe (2). The support base (1) is disposed on the side of the cutting table (7). The carrier box (12) is fixedly installed on the support base (1). One end of the dust removal pipe (3) and the spray pipe (2) are respectively connected to the carrier box (12). The other end of the dust removal pipe (3) is fixedly connected to the cutting table (6). The fixing device includes a card holder (8), a chuck (10) and a drive motor (9). The card holder (8) is fixedly installed on the side of the cutting table (7). The chuck (10) is disposed on the side of the card holder (8). The drive motor (9) is electrically connected to the chuck (10). A slide rail (16) is fixedly installed on the cutting table (7), and a sliding seat (17) is slidably fitted on the slide rail (16). An adjusting motor (15) is fixedly installed on the sliding seat (17), and the output end of the adjusting motor (15) is connected to a baffle (18). A control cylinder (19) is fixedly installed near the end of the chuck (10), and the output end of the control cylinder (19) is connected to the top wheel (20).

2. The high-carbon, low-alloy wear-resistant forged ball production apparatus as described in claim 1, characterized in that, A recycling pipe (21) is provided on the side of the dust removal pipe (3), and a dust removal head (22) is fixedly installed at the end of the recycling pipe (21). The dust removal head (22) is positioned opposite to the cutting blade (5).