Plate cutting and processing material carrying equipment
By designing automated sheet metal cutting and material handling equipment, and using robotic arms and gripping mechanisms, the problems of low efficiency and adhesion caused by manual operation were solved, achieving efficient and accurate sheet metal handling and cutting, and improving the quality of finished products.
Patent Information
- Application Number
- CN202422727963.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing board cutting process suffers from low efficiency, inconsistency, and adhesion issues due to manual operation, resulting in unstable finished product quality and difficulty in meeting strict waterproof requirements.
A material handling device for sheet metal cutting and processing was designed. It uses a robotic arm and a gripping mechanism for automated handling. Combined with a laser positioner and a cylinder-driven roller brush and actuating brush, it realizes automated gripping and separation of sheet metal, reducing manual operation and improving production efficiency and finished product quality.
It enables automated handling of sheet materials, improves production efficiency, reduces manual labor intensity and operational errors, ensures the dimensional consistency and cutting accuracy of finished products, and avoids uneven cutting caused by adhesion.
Smart Images

Figure CN223558560U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to material handling technical field especially relates to a plate cutting processing material handling equipment. BACKGROUND
[0002] Waterproof board is a kind of seepage prevention material made of high molecular polymer as basic raw material, such as high molecular board, rubber board, etc., which can prevent liquid seepage and gas evaporation. It is widely used in construction, transportation, subway, tunnel and engineering construction. After the raw material plate is formed by extrusion forming in the production and manufacturing process of waterproof board, the finished plate is cut by cutting equipment.
[0003] At present, plate cutting operation still adopts manual feeding cutting to a great extent, and this traditional mode not only limits the improvement of work efficiency, but also is particularly difficult when facing a large number of production tasks. Moreover, the consistency of manual operation is poor, which directly leads to the inconsistency of finished plate in size and shape. This inconsistency affects the installation and use of products. The prominent problem is that in the cutting process, multiple waterproof materials are easy to stick together, which not only increases the cutting difficulty, but also directly affects the precision of cutting effect and the edge quality of plate. The uneven cutting caused by sticking together often makes the finished plate unable to meet the strict waterproof requirement, thereby reducing the overall product quality and reliability. SUMMARY
[0004] In view of the problems existing in the prior art, the utility model provides a plate cutting processing material handling equipment, realizes the automatic handling of plate, greatly improves the production efficiency, and can adjust the height according to the material requirement, facilitates the grabbing and placing of manipulator. Reduce the demand of manual handling of plate, reduce the labor intensity of workers, also reduce the production delay and error caused by improper manual operation.
[0005] The utility model is realized in this way, a plate cutting processing material handling equipment, including the material loading platform and the cutting platform of setting in the material loading platform one side, the table surface of material loading platform is divided into raw material area and finished product area, the raw material area is located in and is provided with the raw material table of liftable, the finished product area is provided with the finished product frame for placing the finished plate after cutting in;
[0006] The material loading platform is provided with the manipulator for transferring plate, and the free end of the manipulator is provided with the grabbing mechanism for grabbing plate.
[0007] Further, the raw material table comprises a mounting plate arranged on the loading platform table top, an upper end surface of the mounting plate is provided with a material placing plate for placing raw material plates, a lower end surface of the mounting plate is provided with a servo motor through a bracket, a motor shaft of the servo motor is provided with a ball screw pair, a screw of the ball screw pair is perpendicular to the mounting plate, a nut of the ball screw pair is provided with a lifting plate, an end surface of the lifting plate facing the mounting plate is provided with a guide shaft parallel to the screw, and a connecting end of the guide shaft penetrates through the mounting plate and is connected with the material placing plate. The material placing plate can be lifted under the driving of the guide shaft, the height of the material placing plate is lifted according to the number of the plates, the material grabbing of the mechanical hand is facilitated, and the stability of the plate lifting process is enhanced by using the structure.
[0008] Further, the grabbing mechanism comprises a first cylinder arranged at the free end of the mechanical hand, an extending end of the first cylinder is provided with a grabbing plate, and a plurality of suction cups are uniformly arranged on the grabbing plate and connected with a vacuum generator through pipelines. The first cylinder arranged at the free end of the mechanical hand drives the grabbing plate to move, and the grabbing plate is uniformly provided with a plurality of suction cups, so that the mechanism can efficiently grab and place the plates. The suction cups are connected with the vacuum generator through the pipelines, when the vacuum generator works, negative pressure is formed in the suction cups, so that the articles are firmly adsorbed, and the articles are prevented from slipping or being damaged during the carrying process.
[0009] Further, the mounting plate outside the material placing plate is provided with a second cylinder through a first mounting seat, an extending end of the second cylinder is provided with a poking brush, the mounting plate on the same side is provided with a third cylinder through a second mounting seat, an extending end of the third cylinder is provided with a driving motor, and a motor shaft of the driving motor is provided with a rolling brush. When the plates are stacked on the material placing plate, the rolling brush starts to rotate and pulls the plates forward through the friction force. At the same time, the poking brush starts to work through the up-down or left-right poking action, helps to separate the plates from the stack, and the cooperative work of the rolling brush and the poking brush can quickly and accurately separate the single plates, avoiding uneven cutting caused by adhesion.
[0010] Further, the mounting plate outside the material placing plate is provided with a laser positioner, and the laser positioner is electrically connected with the servo motor. The laser positioner identifies the height change of the plate material on the material placing plate, transmits the signal to the computer and controls the servo motor to work.
[0011] The utility model has the advantages and technical effects that: due to the above technical scheme, the mechanical arm arranged on the material loading platform realizes the automatic carrying of the plate. The mechanical arm can quickly and accurately transfer the plate in the raw material area to the cutting platform and place the cut finished plate on the finished product rack, thereby greatly improving the production efficiency. The raw material table in the raw material area can adjust the height according to the material requirement, facilitating the grabbing and placing of the mechanical arm. The automatic carrying reduces the requirement of manually carrying the plate, reduces the labor intensity of workers, and also reduces the production delay and errors caused by improper manual operation. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 is the whole structure schematic diagram provided by the utility model embodiment;
[0013] Fig. 2 is the raw material table structure schematic diagram provided by the utility model embodiment;
[0014] Fig. 3 is the grabbing mechanism structure schematic diagram provided by the utility model embodiment.
[0015] In the drawing: 1, material loading platform; 2, cutting platform; 3, raw material table; 3-1, mounting plate; 3-2, material placing plate; 3-3, servo motor; 3-4, ball screw pair; 3-5, lifting plate; 3-6, guide shaft; 4, finished product rack; 5, mechanical arm; 6, grabbing mechanism; 6-1, first cylinder; 6-2, grabbing plate; 6-3, suction cup; 7, second cylinder; 8, brush; 9, third cylinder; 10, driving motor; 11, rolling brush; 12, laser positioner. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical scheme and advantages of the utility model more clear and intelligible, the following will be further described in detail in combination with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and not used to limit the utility model.
[0017] It should be noted that the terms "upper", "lower", "left", "right", "top", "bottom", etc. indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0018] As Figs. 1 to 3As shown, the application provides a plate cutting processing material handling equipment, including a material loading platform 1 and a cutting platform 2 arranged on one side of the material loading platform 1, the surface of the material loading platform 1 is divided into a raw material area and a finished product area, a raw material table 3 is arranged in the raw material area, and a finished product rack 4 for placing finished product plates after cutting is arranged in the finished product area; a mechanical hand 5 for transferring plates is arranged on the material loading platform 1, and a grabbing mechanism 6 for grabbing plates 6-2 is arranged at the free end of the mechanical hand 5.
[0019] The raw material table 3 includes a mounting plate 3-1 arranged on the surface of the material loading platform 1, the upper end surface of the mounting plate 3-1 is provided with a material placing plate 3-2 for placing raw material plates, the lower end surface of the mounting plate 3-1 is provided with a servo motor 3-3 through a bracket, the motor shaft of the servo motor 3-3 is provided with a ball screw pair 3-4, the screw rod of the ball screw pair 3-4 is perpendicular to the mounting plate 3-1, the nut of the ball screw pair 3-4 is provided with a lifting plate 3-5, the end surface of the lifting plate 3-5 facing the mounting plate 3-1 is provided with a guide shaft 3-6 parallel to the screw rod, and the connecting end of the guide shaft 3-6 penetrates through the mounting plate 3-1 and is connected with the material placing plate 3-2. The material placing plate 3-2 can be lifted under the drive of the guide shaft 3-6, the height of the material placing plate 3-2 is raised according to the number of plates, the material grabbing of the mechanical hand 5 is facilitated, and the stability of the plate lifting process is enhanced by using this structure. A laser positioner 12 is arranged on the mounting plate 3-1 outside the material placing plate 3-2, and the laser positioner 12 is electrically connected with the servo motor 3-3. The laser positioner 12 identifies the height change of the plate material on the material placing plate 3-2, transmits the signal to the computer, and controls the work of the servo motor 3-3.
[0020] A second air cylinder 7 is arranged on the mounting plate 3-1 outside the material placing plate 3-2 through a first mounting seat, the extending end of the second air cylinder 7 is provided with a flicking brush 8, a third air cylinder 9 is arranged on the mounting plate 3-1 on the same side through a second mounting seat, the extending end of the third air cylinder 9 is provided with a driving motor 10, and a rolling brush 11 is arranged on the motor shaft of the driving motor 10. When the plates are stacked on the material placing plate 3-2, the rolling brush 11 starts to rotate and pulls the plates forward through friction. At the same time, the flicking brush 8 starts to work through the up-down or left-right flicking action, helping to separate the plates from the stack, and the cooperative work of the rolling brush 11 and the flicking brush 8 can quickly and accurately separate single plates, avoiding uneven cutting caused by adhesion.
[0021] The grabbing mechanism 6 comprises a first cylinder 6-1 arranged at the free end of the manipulator 5, and the extending end of the first cylinder 6-1 is provided with a grabbing plate 6-2, and a plurality of suction cups 6-3 are uniformly arranged on the grabbing plate 6-2, and each suction cup 6-3 is connected with a vacuum generator through a pipeline. The first cylinder 6-1 arranged at the free end of the manipulator 5 drives the grabbing plate 6-2 to move, and a plurality of suction cups 6-3 are uniformly arranged on the grabbing plate 6-2, which enables the mechanism to efficiently grab and place the plates. The suction cup 6-3 is connected with the vacuum generator through a pipeline, and when the vacuum generator works, a negative pressure is formed in the suction cup 6-3, so that the article is firmly adsorbed, and it is ensured that the article will not slip or be damaged during the carrying process.
[0022] Due to the above technical scheme, the automatic carrying of the plates is realized through the manipulator 5 arranged on the material carrying platform 1. The manipulator 5 can quickly and accurately transfer the plates in the raw material area to the cutting platform 2, and place the cut finished plates on the finished plate rack 4, thereby greatly improving the production efficiency. The liftable raw material table 3 in the raw material area can adjust the height according to the material needs, which facilitates the grabbing and placing of the manipulator 5. The automatic carrying reduces the need for manual carrying of the plates, reduces the labor intensity of the workers, and also reduces the production delay and errors caused by improper manual operation.
[0023] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A material handling device for sheet metal cutting and processing, characterized in that, The cutting platform is arranged on one side of the loading platform, and the loading platform is divided into a raw material area and a finished product area on the table top. A mechanical hand for transferring the plate is arranged on the loading platform, and a grabbing mechanism for grabbing the plate is arranged on the free end of the mechanical hand.
2. The board cutting work material handling apparatus according to claim 1, characterized by, The raw material table comprises a mounting plate arranged on the table top of the loading platform, an upper end surface of the mounting plate is provided with a material placing plate for placing the raw material plate, a lower end surface of the mounting plate is provided with a servo motor through a bracket, a motor shaft of the servo motor is provided with a ball screw pair, a screw rod of the ball screw pair is perpendicular to the mounting plate, a nut of the ball screw pair is provided with a lifting plate, an end surface of the lifting plate facing the mounting plate is provided with a guide shaft parallel to the screw rod, and a connecting end of the guide shaft penetrates through the mounting plate and is connected with the material placing plate.
3. The board cutting work material handling apparatus according to claim 1 or 2, characterized by, The grabbing mechanism comprises a first air cylinder arranged on the free end of the mechanical hand, an extending end of the first air cylinder is provided with a grabbing plate, and a plurality of suction cups are uniformly arranged on the grabbing plate.
4. The board cutting work material handling apparatus according to claim 2, wherein A second air cylinder is arranged on the mounting plate outside the material placing plate through a first mounting seat, an extending end of the second air cylinder is provided with a brush stirring motor, a third air cylinder is arranged on the mounting plate on the same side through a second mounting seat, an extending end of the third air cylinder is provided with a driving motor, and a motor shaft of the driving motor is provided with a rolling brush.
5. The board cutting work material handling apparatus according to claim 2, wherein A laser positioner is arranged on the mounting plate outside the material placing plate, and the laser positioner is electrically connected with the servo motor.