Special-shaped sponge processing equipment
By designing an adjustable-angle cutting wire system, the problem of existing equipment being unable to quickly cut inclined surfaces was solved, thus improving the flexibility and efficiency of sponge processing.
Patent Information
- Application Number
- CN202422652240.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing irregularly shaped sponge processing equipment cannot quickly perform inclined surface cutting operations.
An adjustable-angle metal wire cutting system was designed, including an arc-shaped mounting bracket, a movable seat, a hook, and a heating device. By adjusting the angle and fixing method of the metal wire, the inclined surface of the sponge block can be cut.
It enables rapid cutting of inclined surfaces, improving the flexibility and efficiency of sponge processing.
Smart Images

Figure CN223558631U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sponge processing equipment technical field, concretely is a special-shaped sponge processing equipment. BACKGROUND
[0002] Sponge is a kind of elastic material with porous structure, and its main components include polyurethane, polystyrene etc. It has good water absorption, cushioning, sound insulation and thermal insulation, and therefore has a wide range of applications in many fields.
[0003] Chinese patent CN211053893U discloses a special-shaped sponge processing equipment, including main machine table, the both sides of main machine table are all opened the sliding side groove of horizontal arrangement, the top and bottom between two sliding side grooves are all slidably connected with the side sliding block of horizontal arrangement, the top between two side sliding blocks is connected with the same fixed support of vertical arrangement by bolt, the top inner wall of fixed support is opened the sliding top groove of horizontal arrangement, the both end inner walls of sliding top groove are slidably connected with the sliding top block of horizontal arrangement.
[0004] The above technical scheme keeps the part of cutting metal wire on the upper part of the table surface in vertical state all the time, so that the cutting operation of the inclined surface cannot be carried out quickly. UTILITY MODEL CONTENTS
[0005] To solve the above problems, the utility model adopts the following technical scheme.
[0006] A special-shaped sponge processing equipment, including, workbench, the bottom of workbench is evenly provided with a plurality of support legs, the upper part of workbench is movably provided with an arc-shaped mounting bracket along the length direction of table surface, the arc-shaped mounting bracket is movably provided with a moving seat, the moving seat is provided with a lifting hook, a long hole is provided through the middle of workbench, the extension direction of long hole is consistent with the moving direction of arc-shaped mounting bracket, an equipment mounting box is movably provided below workbench, the equipment mounting box is connected with arc-shaped mounting bracket, a heating device is arranged in the equipment mounting box, a hollow support pipe is arranged on the top of equipment mounting box, a cutting metal wire is connected to the lifting hook, the lower end of cutting metal wire is electrically connected with heating device through hollow support pipe, and the upper end of cutting metal wire is also electrically connected with heating device through wire.
[0007] Preferably, the upper edge of the long hole is provided with a chamfer.
[0008] Preferably, the arc-shaped mounting bracket includes two vertically arranged vertical segments, the upper ends of the two vertical segments are connected by an arc-shaped segment, the lower ends of the two vertical segments are connected by a horizontal segment, the two sides of the workbench are provided with a sliding groove, the middle of the vertical segment is provided with a sliding block, the sliding block slides in the sliding groove, and the equipment mounting box is arranged on the upper part of the horizontal segment.
[0009] Preferably, the upper edge of the hollow support tube is provided with an arc-shaped chamfer.
[0010] Preferably, the upper end of the hollow support tube is lower than the upper surface of the workbench.
[0011] Preferably, the upper surface of the workbench is provided with a plurality of vertically arranged threaded holes.
[0012] Preferably, the fixture also includes a base plate with several vertically arranged through holes around its perimeter. A turntable is located near the side of the base plate, and an L-shaped bracket is located on the other side of the base plate. The vertical part of the L-shaped bracket is fixedly connected to the base plate, and the horizontal part of the L-shaped bracket is located on the upper part of the base plate. A threaded hole is vertically arranged on the horizontal part, and a screw is internally threaded into the threaded hole. A pressure plate is rotatably arranged at the bottom of the screw, and a knob is arranged at the top of the screw.
[0013] Preferably, the top of the arc-shaped segment is provided with a track groove, the movable seat includes a mounting plate, two rollers are symmetrically arranged on the upper part of the mounting plate, both rollers move in the track groove, a threaded hole three is provided through the middle of the mounting plate, a locking bolt is provided in the threaded hole three, and a hook is provided at the bottom of the mounting.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] The angle of the cutting wire of this invention can be adjusted, and it can quickly cut inclined surfaces. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 for Figure 1 A partial structural diagram at point A in the middle;
[0018] Figure 3 for Figure 1 A schematic diagram of the partial structure at point B in the middle.
[0019] In the diagram: 1. Workbench; 2. Support leg; 3. Arc-shaped mounting bracket; 4. Slide groove; 5. Equipment mounting box; 6. Movable seat; 7. Long slot; 8. Hollow support tube; 9. Cutting wire; 10. Threaded hole one; 11. Fixture; 3-1. Vertical section; 3-2. Arc-shaped section; 3-3. Horizontal section; 3-4. Slider; 3-5. Track groove; 6-1. Mounting plate; 6-2. Roller; 6-3. Hook; 11-1. Base plate; 11-2. Through hole; 11-3. Turntable; 11-4. L-shaped bracket; 11-5. Threaded hole two; 11-6. Screw; 11-7. Pressure plate; 11-8. Knob. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0021] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances. EMBODIMENT
[0023] As Figures 1-3As shown in the embodiment, the special-shaped sponge processing equipment comprises a workbench 1, a plurality of supporting legs 2 are uniformly arranged on the bottom of the workbench 1, an arc-shaped mounting bracket 3 is movably arranged on the upper portion of the workbench 1 along the length direction of the tabletop, the arc-shaped mounting bracket 3 comprises two vertically arranged vertical segments 3-1, the upper ends of the two vertical segments 3-1 are connected by an arc-shaped segment 3-2, the lower ends of the two vertical segments 3-1 are connected by a horizontal segment 3-3, two sliding grooves 4 are arranged on the two side edges of the workbench 1, a sliding block 3-4 is arranged on the middle portion of the vertical segment 3-1, the sliding block 3-4 slides in the sliding groove 4, an equipment mounting box 5 is arranged on the upper portion of the horizontal segment 3-3, a moving seat 6 is movably arranged on the arc-shaped mounting bracket 3, an arc-shaped segment 3-2 is arranged on the top of the arc-shaped mounting bracket 3, the moving seat 6 comprises a mounting plate 6-1, two rollers 6-2 are symmetrically arranged on the upper portion of the mounting plate 6-1, the two rollers 6-2 move in the track groove 3-5, three threaded holes are arranged in the mounting plate 6-1, a locking bolt is arranged in the threaded hole, a hook 6-3 is arranged on the mounting plate 6-1, a long hole 7 is arranged in the middle portion of the workbench 1, the extension direction of the long hole 7 is consistent with the moving direction of the arc-shaped mounting bracket 3, a heating device is arranged in the equipment mounting box 5, a hollow supporting tube 8 is arranged on the top of the equipment mounting box 5, a cutting metal wire 9 is connected to the hook 6-3, the lower end of the cutting metal wire 9 is electrically connected to the heating device through the hollow supporting tube 8, and the upper end of the cutting metal wire 9 is also electrically connected to the heating device through a wire.
[0024] In the embodiment, the upper end edge of the hollow supporting tube 8 is provided with an arc-shaped chamfer.
[0025] In the embodiment, the upper end of the hollow supporting tube 8 is lower than the upper surface of the workbench 1.
[0026] In the embodiment, the upper surface of the workbench 1 is uniformly provided with a plurality of vertically arranged threaded holes 10.
[0027] In the embodiment, a clamp 11 is further arranged, the clamp 11 comprises a bottom plate 11-1, a plurality of vertical through holes 11-2 are arranged on the periphery of the bottom plate 11-1, a rotating disc 11-3 is arranged on the bottom plate 11-1 near the side edge, an L-shaped bracket 11-4 is arranged on the other side of the bottom plate 11-1, the vertical portion of the L-shaped bracket 11-4 is fixedly connected to the bottom plate 11-1, the horizontal portion of the L-shaped bracket 11-4 is arranged on the upper portion of the bottom plate 11-1, a threaded hole 11-5 is vertically arranged on the horizontal portion, a screw rod 11-6 is threadedly connected to the threaded hole 11-5, a pressing disc 11-7 is rotatably arranged on the bottom of the screw rod 11-6, and a knob 11-8 is arranged on the upper portion of the screw rod 11-6.
[0028] The working principle and beneficial effects of the above technical solution are as follows:
[0029] In use, first adjust the position of the mobile seat 6, thereby adjusting the angle of the cutting wire 9, after the angle is adjusted, the arc-shaped section 3-2 is fixed by screwing the locking bolt into the threaded hole three. When performing a straight cutting operation, place the sponge block on the workbench 1, then fix the sponge block by screwing the utility bolt into the threaded hole one 10 around the sponge block, then turn on the heating device, heat the cutting wire 9, and then move the arc-shaped mounting bracket 3 to perform straight movement to cut the sponge block. When performing circular cutting, first connect and fix the bottom plate 11-1 to the threaded hole one 10 by screwing through the through hole 11-2, then clamp the sponge block between the rotating disc 11-3 and the pressing disc 11-7, and then move the arc-shaped mounting bracket 3 to move the cutting wire 9 to the starting position of the sponge block to be cut, and then rotate the sponge block to perform circular or arc cutting.
[0030] Compared with the prior art, the angle of the cutting wire 9 can be adjusted, and the inclined surface can be quickly cut.
[0031] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited thereto. Any skilled person in the art, according to the technical scheme and improvement concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A processing equipment for irregularly shaped sponges, characterized in that, The system includes a workbench (1), with several support legs (2) evenly distributed on the bottom of the workbench (1), an arc-shaped mounting bracket (3) that moves along the length of the workbench (1) on the upper part of the workbench (1), a movable seat (6) that moves on the arc-shaped mounting bracket (3), a hook (6-3) that is installed on the movable seat (6), a long hole (7) that runs through the middle of the workbench (1), the extension direction of the long hole (7) being consistent with the moving direction of the arc-shaped mounting bracket (3), an equipment mounting box (5) that moves below the workbench (1), the equipment mounting box (5) being connected to the arc-shaped mounting bracket (3), a heating device that is installed inside the equipment mounting box (5), a hollow support tube (8) that is installed on the top of the equipment mounting box (5), a cutting metal wire (9) that is connected to the hook (6-3), the lower end of the cutting metal wire (9) passing through the hollow support tube (8) and electrically connected to the heating device, and the upper end of the cutting metal wire (9) that is also electrically connected to the heating device through a wire.
2. The irregularly shaped sponge processing equipment according to claim 1, characterized in that, The upper edge of the elongated hole (7) is chamfered.
3. The irregularly shaped sponge processing equipment according to claim 2, characterized in that, The arc-shaped mounting bracket (3) includes two symmetrically arranged vertical sections (3-1). The upper ends of the two vertical sections (3-1) are connected by an arc-shaped section (3-2), and the lower ends of the two vertical sections (3-1) are connected by a horizontal section (3-3). The two sides of the workbench (1) are provided with sliding grooves (4), and the middle of the vertical section (3-1) is provided with a slider (3-4). The slider (3-4) slides in the sliding groove (4), and the equipment mounting box (5) is located on the upper part of the horizontal section (3-3).
4. The irregularly shaped sponge processing equipment according to claim 3, characterized in that, The upper edge of the hollow support tube (8) is provided with an arc-shaped chamfer.
5. The irregularly shaped sponge processing equipment according to claim 4, characterized in that, The upper end of the hollow support tube (8) is lower than the upper surface of the workbench (1).
6. The irregularly shaped sponge processing equipment according to claim 1, characterized in that, The upper surface of the workbench (1) is provided with several vertically arranged threaded holes (10).
7. The irregularly shaped sponge processing equipment according to claim 6, characterized in that... It also includes a clamp (11), which includes a base plate (11-1). The base plate (11-1) has several vertically arranged through holes (11-2) around its periphery. A turntable (11-3) is arranged on the base plate (11-1) near its side. An L-shaped bracket (11-4) is arranged on the other side of the base plate (11-1). The vertical part of the L-shaped bracket (11-4) is fixedly connected to the base plate (11-1). The horizontal part of the L-shaped bracket (11-4) is arranged on the upper part of the base plate (11-1). A threaded hole (11-5) is vertically arranged on the horizontal part. A screw (11-6) is internally threaded into the threaded hole (11-5). A pressure plate (11-7) is rotatably arranged at the bottom of the screw (11-6). A knob (11-8) is arranged on the upper part of the screw (11-6).
8. The irregularly shaped sponge processing equipment according to claim 3, characterized in that... The top of the arc segment (3-2) is provided with a track groove (3-5). The movable seat (6) includes a mounting plate (6-1). Two rollers (6-2) are symmetrically arranged on the upper part of the mounting plate (6-1). Both rollers (6-2) move in the track groove (3-5). A threaded hole three is provided through the middle of the mounting plate (6-1). A locking bolt is provided in the threaded hole three. The hook (6-3) is provided at the bottom of the mounting.
Citation Information
Patent Citations
Special-shaped sponge processing equipment
CN211053893U