Splitting device for detecting internal structure of graphite electrode
By combining a transport trolley and a splitting device, automated and precise splitting of graphite electrodes was achieved, solving the problems of time-consuming, labor-intensive, and inaccurate processes in existing technologies. This improved detection efficiency and reuse rate, and provided real observation of the internal structure.
Patent Information
- Application Number
- CN202422850195.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing technologies for inspecting the internal structure of graphite electrodes are time-consuming, labor-intensive, inaccurate, and cause serious pollution. They also make it difficult to accurately view the axial and radial positions, and require drying after sawing, which affects production efficiency.
A splitting device for detecting the internal structure of a graphite electrode is employed, comprising a transport trolley, an opening device, and a splitting device. The material is aligned to the center using a hydraulic centerer and a sensor. Precise drilling is performed using horizontal and vertical opening components. Combined with a vertically and horizontally moving splitting platform, the splitter is used to apply physical pressure, causing the material to split open to observe its internal structure.
It enables automated and precise splitting of graphite electrodes, reducing labor intensity and pollution risks, improving detection efficiency and reuse rate. The split blocks are neat and regular, reducing misjudgment and dust generation, and providing real observation of internal structure.
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Figure CN223558759U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to graphite electrode detection technical field especially relates to a kind of splitting device for detecting the internal structure of graphite electrode. BACKGROUND
[0002] In the graphite electrode production process, product internal structure often has problem, need to break this kind of unqualified product, view internal structure unqualified type, timely make corresponding process adjustment, and extrusion forming graphite product is more obvious.
[0003] Traditional method adopts artificial hammering, falling breakage or sawing bed cutting.Artificial hammering: in addition to time-consuming and labor-consuming, graphite block often appears irregular after breakage, or internal structure is hit to generate new problem, to judge impact;Falling breakage: since electrode green body contains pitch, its baked blank hardness is high, artificial hammering and falling breakage cannot achieve accurate viewing to axial direction, radial position;Sawing bed cutting: not only sawing disc thickness influences judgment result, and after cutting, cut surface is flat, cannot show internal particle adhesion condition, is not convenient for internal viewing, and sawing bed needs water cooling when breaking cutting, after product is infiltrated by water, need to be dried before being produced and utilized again, increase product turnover time.
[0004] Therefore, those skilled in the art need to develop a splitting device for detecting the internal structure of a graphite electrode. UTILITY MODEL CONTENT
[0005] The utility model aims at solving the shortcomings in the prior art and provides a splitting device for detecting the internal structure of a graphite electrode.
[0006] To achieve the above object, the utility model adopts the following technical scheme: a splitting device for detecting the internal structure of a graphite electrode, comprising a transport trolley, a transport track is arranged below the transport trolley, a material to be processed is arranged on the transport trolley, a hole opening device and a splitting device are sequentially arranged from near to far at the left end of the transport trolley, and the left end of the transport track extends to the splitting device.
[0007] The hole opening device comprises a horizontal hole opening assembly and a vertical hole opening assembly, and the horizontal hole opening assembly and the vertical hole opening assembly punch the material to be processed in horizontal and vertical directions respectively.
[0008] The splitting device comprises a vertically moving splitting platform and a horizontally moving splitting platform, the vertically moving splitting platform is vertically placed, a first rotating lifting splitter is arranged on the vertically moving splitting platform, the horizontally moving splitting platform is horizontally placed, and a moving rotating lifting splitter is arranged on the horizontally moving splitting platform.
[0009] Preferably, the horizontal opening assembly comprises a vertically arranged horizontal opener track, a up-down lifter is slidably arranged on the horizontal opener track, a first horizontal auxiliary track is fixedly arranged on the up-down lifter, the first horizontal auxiliary track is horizontally placed, a first horizontal displacer is slidably arranged on the first horizontal auxiliary track, a degree rotary adjuster one is connected to the first horizontal displacer, and a horizontal opener is connected to the side surface of the degree rotary adjuster one.
[0010] Preferably, the vertical opening assembly comprises a vertically arranged vertical opener track, a second horizontal displacer is slidably arranged on the vertical opener track, a second horizontal auxiliary track is fixedly arranged on the second horizontal displacer, the second horizontal auxiliary track is horizontally placed, a first vertical displacer is slidably arranged on the vertical opener track, and a vertical opener is connected to the lower end of the first vertical displacer.
[0011] Preferably, the horizontal moving splitting platform is connected with a moving rotary lifting splitter horizontal track, the moving rotary lifting splitter horizontal track is horizontally placed, a third horizontal displacer is slidably arranged on the moving rotary lifting splitter horizontal track, a moving rotary lifting splitter vertical track is fixedly arranged on the third horizontal displacer, the moving rotary lifting splitter vertical track is vertically arranged, a second vertical displacer is slidably arranged on the moving rotary lifting splitter vertical track, a degree rotary adjuster two is connected to the bottom of the second vertical displacer, and the bottom of the degree rotary adjuster two is connected with the moving rotary lifting splitter.
[0012] Preferably, the horizontal moving splitting platform is connected with a moving rotary lifting splitter horizontal track, the moving rotary lifting splitter horizontal track is horizontally placed, a third horizontal displacer is slidably arranged on the moving rotary lifting splitter horizontal track, a moving rotary lifting splitter vertical track is fixedly arranged on the third horizontal displacer, the moving rotary lifting splitter vertical track is vertically arranged, a second vertical displacer is slidably arranged on the moving rotary lifting splitter vertical track, a degree rotary adjuster two is connected to the bottom of the second vertical displacer, and the bottom of the degree rotary adjuster two is connected with the moving rotary lifting splitter.
[0013] Preferably, the horizontal moving splitting platform is connected with a moving rotary lifting splitter horizontal track, the moving rotary lifting splitter horizontal track is horizontally placed, a third horizontal displacer is slidably arranged on the moving rotary lifting splitter horizontal track, a moving rotary lifting splitter vertical track is fixedly arranged on the third horizontal displacer, the moving rotary lifting splitter vertical track is vertically arranged, a second vertical displacer is slidably arranged on the moving rotary lifting splitter vertical track, a degree rotary adjuster two is connected to the bottom of the second vertical displacer, and the bottom of the degree rotary adjuster two is connected with the moving rotary lifting splitter.
[0014] Preferably, the horizontal moving splitting platform is connected with a moving rotary lifting splitter horizontal track, the moving rotary lifting splitter horizontal track is horizontally placed, a third horizontal displacer is slidably arranged on the moving rotary lifting splitter horizontal track, a moving rotary lifting splitter vertical track is fixedly arranged on the third horizontal displacer, the moving rotary lifting splitter vertical track is vertically arranged, a second vertical displacer is slidably arranged on the moving rotary lifting splitter vertical track, a degree rotary adjuster two is connected to the bottom of the second vertical displacer, and the bottom of the degree rotary adjuster two is connected with the moving rotary lifting splitter.
[0015] Compared with the prior art, the utility model has the advantages of:
[0016] The utility model discloses use the physical pressurization of cleaver to make material crack and observe the internal adhesion, avoid the misjudgment of saw cutting, can realize the radial, axial cleavage of electrode of different diameter, length, present more real internal structure, reduce material pollution risk simultaneously, improve the reusability, the material placed on the transport trolley can be cleaved up and down, left and right, before and after, can adopt the hydraulic cleavage method to square, circular graphite product automatically, replace artificial hammering, saw cutting, and the block after cleavage is neat and regular, and the labor efficiency is high, reduces the labor intensity, also reduces the generation of dust, maintains the internal structure more real, has important guiding role to the judgment of waste type. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the overall structure of the utility model's side view;
[0018] Figure 2 It is the overall structure of the utility model's side view;
[0019] Figure 3 It is the structure diagram of the transport trolley of the utility model;
[0020] Figure 4 It is the structure diagram of the horizontal hole assembly of the utility model;
[0021] Figure 5 It is the structure diagram of the vertical hole assembly of the utility model;
[0022] Figure 6 It is the structure diagram of the horizontal moving cleavage platform of the utility model.
[0023] In the drawing: 1-transport trolley;2-transport track;3-material to be processed;4-hydraulic centering device;5-start sensor;6-horizontal hole assembly;61-horizontal hole opener track;62-up and down lifter;63-first horizontal auxiliary track;64-first horizontal displacer;65-90 degree rotary adjuster one;66-horizontal hole opener;7-vertical hole assembly;71-vertical hole opener track;72-second horizontal auxiliary track;73-second horizontal displacer;74-first vertical displacer;75-vertical hole opener;8-vertical moving cleavage platform;9-first rotary lifting cleaver;10-horizontal moving cleavage platform track;11-horizontal moving cleavage platform;12-second rotary lifting cleaver;13-moving rotary lifting cleaver;14-moving motor;15-third horizontal displacer;16-moving rotary lifting cleaver horizontal track;17-moving rotary lifting cleaver vertical track;18-second vertical displacer;19-90 degree rotary adjuster two. DETAILED DESCRIPTION
[0024] The utility model is clearly described below in combination with the drawings and specific embodiments in the embodiments of the utility model, and the description herein is only used to explain the utility model, but not as a limitation on the utility model. Based on the embodiments of the utility model, all other embodiments obtained by the person skilled in the art without creative labor, any modification, equivalent replacement, improvement, etc. should be included in the protection scope of the utility model.
[0025] In the description of the present application, it should be pointed out that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation on the present application. The terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present application, it should be pointed out that unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For the person skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0027] Embodiment one
[0028] Please refer to Figures 1-6 The utility model provides a technical scheme: a split device for detecting the internal structure of graphite electrode, including transport trolley 1, the lower part of transport trolley 1 is equipped with transport track 2, be equipped with the material to be processed 3 on transport trolley 1, be equipped with recess on transport trolley 1, be suitable for cylindrical product, the left end of transport trolley 1 is sequentially equipped with trepanning device and split device from near to far, and the left end of transport track 2 extends to split device;Trepanning device includes horizontal trepanning assembly 6 and vertical trepanning assembly 7, and horizontal trepanning assembly 6 and vertical trepanning assembly 7 carry out horizontal and vertical direction perforation to the material to be processed 3 respectively;Split device includes vertical moving split platform 8 and horizontal moving split platform 11, and vertical moving split platform 8 is placed vertically, and vertical moving split platform 8 is equipped with first rotary lifting splitter 9, and horizontal moving split platform 11 is placed horizontally, and horizontal moving split platform 11 is equipped with moving rotary lifting splitter 13, and the number of vertical moving split platform 8 is three, and each vertical moving split platform 8 is equipped with a first rotary lifting splitter 9.
[0029] Further, the two sides of the transport trolley 1 are provided with hydraulic centering devices 4, two hydraulic centering devices 4 are located on the front and rear sides of the transport trolley 1, and the two hydraulic centering devices 4 are the same distance from the center of the transport trolley 1, so as to realize the coincidence of the material to be processed 3 and the center of the transport trolley 1, and the hydraulic centering device 4 is connected with the hydraulic station. The hydraulic centering device 4 makes the material to be processed 3 coincide with the center of the transport trolley 1, and after coincidence, the hydraulic centering device 4 returns to the original position, facilitating the coincidence of the center line of the splitting device and the hole.
[0030] Further, the transport trolley 1 and the hole opening device are provided with a starting point sensor 5, the output end of the starting point sensor 5 is connected with the control console, and the control console is connected with the hole opening device and the splitting device respectively. When the front end of the material to be processed 3 is above the starting point sensor 5, it is the 0 point position of the transport trolley 1, which is convenient for subsequent punching and splitting; the control console sets the hole opening position (distance), the transport trolley drives to the position where the hole needs to be opened, the hole opener starts, and resets after completing the parameter requirement, which can be repeated in sequence to meet the requirements.
[0031] Further, the horizontal hole opening assembly 6 comprises a vertical horizontal hole opener track 61, an up-down lifter 62 is slidably arranged on the horizontal hole opener track 61, a first horizontal auxiliary track 63 is fixedly arranged on the up-down lifter 62, the first horizontal auxiliary track 63 is horizontally placed, a first horizontal displacement device 64 is slidably arranged on the first horizontal auxiliary track 63, the displacement device is driven by a motor and can move on the track, and the similar device principles below are the same; a 90-degree rotary adjuster one 65 is connected to the first horizontal displacement device 64, a horizontal hole opener 66 is connected to the side surface of the 90-degree rotary adjuster one 65, and the splitting direction is changed through the 90-degree rotary adjuster one.
[0032] Further, the vertical hole opening assembly 7 comprises a vertical vertical hole opener track 71, a second horizontal displacement device 73 is slidably arranged on the vertical hole opener track 71, a second horizontal auxiliary track 72 is fixedly arranged on the second horizontal displacement device 73, the second horizontal auxiliary track 72 is horizontally placed, a first vertical displacement device 74 is slidably arranged on the vertical hole opener track 71, and a vertical hole opener 75 is connected to the lower end of the first vertical displacement device 74.
[0033] The vertical hole opener track 71, the second horizontal auxiliary track 72, the horizontal moving splitting platform track 10, the moving rotary lifting splitter horizontal track 16 and the moving rotary lifting splitter vertical track 17 can be adjusted according to different sizes of materials.
[0034] Further, the horizontal moving splitting platform 11 is connected with a moving rotary lifting splitter horizontal rail 16, the moving rotary lifting splitter horizontal rail 16 is horizontally arranged, a third horizontal displacer 15 is slidably arranged on the moving rotary lifting splitter horizontal rail 16, a moving rotary lifting splitter vertical rail 17 is fixedly arranged on the third horizontal displacer 15, the moving rotary lifting splitter vertical rail 17 is vertically arranged, a second vertical displacer 18 is slidably arranged on the moving rotary lifting splitter vertical rail 17, and the bottom of the second vertical displacer 18 is connected with a 90-degree rotary adjuster two 19, the bottom of the 90-degree rotary adjuster two 19 is connected with the moving rotary lifting splitter 13, and the splitting direction is changed through the 90-degree rotary adjuster two 19.
[0035] Further, the third horizontal displacer 15, the moving rotary lifting splitter vertical rail 17, the second vertical displacer 18, the 90-degree rotary adjuster two 19 and the moving rotary lifting splitter 13 are all two in number and symmetrically distributed on the moving rotary lifting splitter horizontal rail 16.
[0036] Further, the horizontal moving splitting platform 11 is connected with a horizontal moving splitting platform rail 10, and the horizontal moving splitting platform 11 and the horizontal moving splitting platform rail 10 are slidably connected.
[0037] Embodiment two
[0038] Different from the embodiment one, the number of the horizontal moving splitting platform 11 is three, the horizontal moving splitting platform 11 far away from the transport trolley 1 is consistent with the embodiment one, and the remaining two horizontal moving splitting platforms 11 are all provided with the second rotary lifting splitter 12, the second rotary lifting splitter 12 is sequentially connected with the moving rotary lifting splitter 13 and the 90-degree rotary adjuster two 19, but the difference lies in that the 90-degree rotary adjuster two 19 is directly connected with the horizontal moving splitting platform 11 through the moving rotary lifting splitter vertical rail 17, and the second rotary lifting splitter 12 is located at the central position of the remaining horizontal moving splitting platform 11.
[0039] The hydraulic centering device 4, the first rotary lifting splitter 9, the second rotary lifting splitter 12 and the moving rotary lifting splitter 13 are all existing devices in the mining industry and belong to the prior art, therefore, details are not repeated.
[0040] The working principle of the utility model:
[0041] Firstly, when the utility model is used, the staff places the material to be processed 3 on the transport trolley 1, then the hydraulic centering device 4 is operated to make the material coincide with the center of the transport trolley 1, after the coincidence, the hydraulic centering device 4 returns to the original position, the transport trolley 1 is started, and moves along the transport rail 2;
[0042] II. When the material front end is above the starting sensor 5, it is the 0 point position of the transport trolley 1. The opening position (distance) is set through the control console. The transport trolley 1 travels to the position where the opening is required. The vertical opening device 75 moves to the required position. The opening device is started. After the parameters are met, it is reset. The step can be repeated to meet the requirements.
[0043] III. After the material opening is completed, the transport trolley 1 travels to below the splitting platform. The horizontal moving splitting platform 11 is started. According to the data information transmitted by the control console, each horizontal moving splitting platform moves to above the opening through three tracks (horizontal moving splitting platform track 10, moving and rotating lifting splitter horizontal track 16, and moving and rotating lifter vertical track 17). At this time, the center line of the moving and rotating lifting splitter 13 is coincided with the hole center. The 90-degree rotating adjuster two 19 is operated to the corresponding position according to the requirements. The second vertical displacement device 18 is lowered to the required position. The splitter is started. After the material is split, the system automatically restores each component to the original position (the initial state of the second rotating lifting splitter 12 is the center line of the horizontal moving splitting platform 11. The fast splitting at the center position can be realized).
[0044] IV. When the horizontal splitting is required, only the opening through the horizontal opening device 66 and the splitting through the control of the first rotating lifting splitter 9 on the vertical moving splitting platform 8 are required.
[0045] The above is only the preferred specific implementation manner of the present application. The protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application. All of them should be covered in the protection scope of the present application.
Claims
1. A splitting device for detecting the internal structure of a graphite electrode, characterized in that: It includes a transport trolley (1), a transport track (2) is provided below the transport trolley (1), a material to be processed (3) is provided on the transport trolley (1), and an opening device and a splitting device are provided from near to far on the left end of the transport trolley (1), and the left end of the transport track (2) extends to the splitting device. The hole-making device includes a horizontal hole-making component (6) and a vertical hole-making component (7), which respectively punch holes in the material to be processed (3) in the horizontal and vertical directions. The splitting device includes a vertically moving splitting platform (8) and a horizontally moving splitting platform (11). The vertically moving splitting platform (8) is placed vertically and is equipped with a first rotating lifting splitter (9). The horizontally moving splitting platform (11) is placed horizontally and is equipped with a moving rotating lifting splitter (13).
2. The splitting device for detecting the internal structure of a graphite electrode according to claim 1, characterized in that: The horizontal opening assembly (6) includes a vertically arranged horizontal opening track (61), a vertical lifter (62) is slidably arranged on the horizontal opening track (61), a first horizontal auxiliary track (63) is fixedly arranged on the vertical lifter (62), the first horizontal auxiliary track (63) is placed horizontally, a first horizontal displacement device (64) is slidably arranged on the first horizontal auxiliary track (63), a 90-degree rotation adjuster (65) is connected to the first horizontal displacement device (64), and a horizontal opening device (66) is connected to the side of the 90-degree rotation adjuster (65).
3. The splitting device for detecting the internal structure of a graphite electrode according to claim 2, characterized in that: The vertical opening assembly (7) includes a vertically arranged vertical opening track (71), a second horizontal displacement device (73) is slidably arranged on the vertical opening track (71), a second horizontal auxiliary track (72) is fixedly arranged on the second horizontal displacement device (73), the second horizontal auxiliary track (72) is placed horizontally, a first vertical displacement device (74) is slidably arranged on the vertical opening track (71), and a vertical opening device (75) is connected to the lower end of the first vertical displacement device (74).
4. The splitting device for detecting the internal structure of a graphite electrode according to claim 1, characterized in that: The horizontal moving splitting platform (11) is connected to a horizontal track (16) for a moving rotary lifting splitter. The horizontal track (16) for the moving rotary lifting splitter is placed horizontally. A third horizontal displacement device (15) is slidably arranged on the horizontal track (16) for the moving rotary lifting splitter. A vertical track (17) for the moving rotary lifting splitter is fixedly arranged on the third horizontal displacement device (15). The vertical track (17) for the moving rotary lifting splitter is arranged vertically. A second vertical displacement device (18) is slidably arranged on the vertical track (17) for the moving rotary lifting splitter. A second 90-degree rotation adjuster (19) is connected to the bottom of the second vertical displacement device (18). The bottom of the second 90-degree rotation adjuster (19) is connected to the moving rotary lifting splitter (13).
5. The splitting device for detecting the internal structure of a graphite electrode according to claim 4, characterized in that: The horizontal moving splitting platform (11) is provided with a horizontal moving splitting platform track (10) below it, and the horizontal moving splitting platform (11) and the horizontal moving splitting platform track (10) are slidably connected.
6. The splitting device for detecting the internal structure of a graphite electrode according to claim 1, characterized in that: The transport trolley (1) is equipped with hydraulic centering devices (4) on both sides, and the hydraulic centering devices (4) are connected to the hydraulic station.
7. The splitting device for detecting the internal structure of a graphite electrode according to claim 1, characterized in that: A starting point sensor (5) is provided between the transport trolley (1) and the hole-opening device. The output end of the starting point sensor (5) is connected to the control console, which is connected to the hole-opening device and the splitting device respectively.