Film material coil curing chamber

By combining a centrifugal fan with an electric heating plate and utilizing the inclined design of the air guide hood, the problem of uneven heating in traditional membrane curing chambers has been solved, achieving uniform heating and efficient production of the membrane material.

CN223558850UActive Publication Date: 2025-11-18GUANGDONG JISHUNLONG NEW PHARM PACKAGING MATERIAL CO LTD
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Patent Information

Application Number
CN202423174550.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-18
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Traditional membrane curing chambers suffer from uneven heating, which affects product quality.

Method used

The centrifugal fan is combined with an electric heating plate, and the airflow is evenly distributed through the design of the air guide hood. The airflow path is optimized by the inclined setting of the air guide plate and the air suction plate to ensure that all parts of the membrane are heated evenly.

Benefits of technology

This achieves uniform heating of the membrane material, improves product quality and production efficiency, and avoids localized overheating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a membrane material coil curing chamber which comprises a shell, a support, a centrifugal fan and a wind scooper, and a cavity for containing membrane materials is arranged inside the shell. The support is connected to the shell and located in the cavity, and the support is used for supporting and placing the membrane material. The centrifugal fan is connected to the shell and located above the support, an electric heating plate is arranged below the centrifugal fan, and the electric heating plate is connected to the top of the support and used for heating airflow blown by the centrifugal fan. The air guide cover is connected to the shell, the air guide cover surrounds the centrifugal fan, the air guide cover comprises a separation net and an air suction plate connected to the lower side of the separation net, the air suction plate is obliquely arranged downwards from the separation net to the outer side so as to guide airflow to penetrate through the separation net, an air guide plate is arranged on the upper side of the separation net, and the air guide plate is arranged on the lower side of the separation net. And the air guide plate is upwards inclined towards the outer side from the separation net so as to guide airflow generated by the centrifugal fan to be quickly distributed in the cavity.
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Description

TECHNICAL FIELD

[0001] The utility model relates to coating printing technical field, especially relates to a film material roll curing chamber. BACKGROUND

[0002] In the coating printing industry, the curing treatment of film material is a key link, which directly affects the final performance of the product, such as adhesion, gloss and weather resistance. The traditional curing chamber usually uses electric heating film for floor heating as the heat source of the curing chamber. This kind of floor heating film is fixed on both sides of the heat insulation vertical plate of the oven. Although the floor heating film seems to be arranged uniformly, the center of the roll material inside the curing chamber and the outer surface of the roll material are not uniformly heated. The use of this kind of curing chamber heated by floor heating electric heating film will cause uneven heating of the whole curing chamber, high temperature in the upper space of the curing chamber and low temperature in the lower space; high temperature on both sides of the roll material and low temperature in the center of the roll material, thereby affecting the product quality. Therefore, it is particularly important to develop a curing chamber that can uniformly heat the film material. SUMMARY

[0003] The utility model aims at solving one of the technical problems existing in the prior art. Therefore, the utility model provides a film material roll curing chamber, which can ensure uniform heating of the film material during the curing process.

[0004] The film material roll curing chamber according to the first aspect of the utility model comprises a shell, a support, a centrifugal fan and a wind guide cover. The inside of the shell has a cavity for accommodating the film material. The support is connected to the shell and located in the cavity. The support is used to support the film material. The centrifugal fan is connected to the shell and located above the support. The centrifugal fan is provided with an electric heating plate below. The electric heating plate is connected to the top of the support and used to heat the airflow blown by the centrifugal fan. The wind guide cover is connected to the shell and surrounds the centrifugal fan. The wind guide cover comprises a separation net and a suction plate connected to the lower side of the separation net. The suction plate is inclined downward from the separation net to the outside to guide the airflow to pass through the separation net. The upper side of the separation net is provided with a wind guide plate. The wind guide plate is inclined upward from the separation net to the outside to guide the airflow generated by the centrifugal fan to quickly spread in the cavity.

[0005] According to the film material roll curing chamber, the shell is used as the main structure of the curing chamber, a cavity is formed in the shell, and the cavity is used for accommodating the film material to be cured.

[0006] According to some embodiments of the utility model, the support includes two vertical rods arranged in parallel to each other and a horizontal rod connected between the vertical rods, the horizontal rod is connected to the top of the vertical rods, and the electric heating plate is connected to the top of the horizontal rod.

[0007] According to some embodiments of the utility model, the two vertical rods are located at positions symmetrical to each other and are provided with bases, a fixed shaft is horizontally arranged between the two bases, and the fixed shaft is used for supporting the roll of the film material.

[0008] According to some embodiments of the utility model, the electric heating plate is a flat ceramic infrared radiation heating body.

[0009] According to some embodiments of the utility model, the shell is a rectangular shell composed of multiple flat plates, and the flat plate is a polyurethane foam sandwich color steel plate.

[0010] According to some embodiments of the utility model, the outer surface of the flat plate is provided with a galvanized layer.

[0011] According to some embodiments of the utility model, the bottom plate of the shell and the flat plate of the side part of the shell are connected through a combined broken bridge lap joint.

[0012] According to some embodiments of the present application, the bottom plate of the shell is provided with a heat insulation filling layer, and the heat insulation filling layer is located in the cavity.

[0013] Additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the description, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0014] The present application will be further described below in conjunction with the drawings and embodiments, wherein:

[0015] Figure 1 A schematic view of a film material roll maturing chamber according to an embodiment of the present application.

[0016] Reference signs: shell 100, cavity 101, flat plate 110, bottom plate 120, heat insulation filling layer 130, support 200, vertical rod 210, base 211, fixed shaft 212, horizontal rod 220, centrifugal fan 300, electric heating plate 310, air guide cover 400, screen 410, air suction plate 420, air guide plate 430, film material 500. DETAILED DESCRIPTION

[0017] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0018] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation of the present application.

[0019] In the description of the present application, the meaning of several is one or more, and the meaning of multiple is two or more, greater than, less than, more than, etc. are understood as not including the number, and above, below, etc. are understood as including the number. If it is described as first, second, etc., it is only used for distinguishing the technical features for the purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.

[0020] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installing, connecting should be understood broadly, and the skilled in the art can determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.In the description of the utility model, the description of reference terms '' an embodiment '', '' some embodiments '', '' illustrative embodiment '', '' example '', '' specific example '' or '' some examples '' means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model.In the description of the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example.Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.In the description of the present application, the description of reference terms '' an embodiment '', '' some embodiments '', '' illustrative embodiment '', '' example '', '' specific example '' or '' some examples '' means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model.In the description of the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example.Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0021] With reference to Figure 1 The utility model provides a membrane material roll curing chamber, including casing 100, support 200, centrifugal fan 300 and air scoop 400, the inside of casing 100 has the cavity 101 of accommodating membrane material 500.Support 200 is connected to casing 100 and is located in the cavity 101, and support 200 is used for supporting the membrane material 500 placed.Centrifugal fan 300 is connected to casing 100, and is located above support 200, and the lower side of centrifugal fan 300 is provided with electric heating plate 310, and electric heating plate 310 is connected to the top of support 200, and is used for heating the airflow of centrifugal fan 300 blowing.Air scoop 400 is connected to casing 100, and air scoop 400 is arranged around centrifugal fan 300, and air scoop 400 includes screen 410 and suction plate 420 connected to the lower side of screen 410, and suction plate 420 is inclinedly arranged from screen 410 to the outside downward to guide airflow to pass through screen 410, and the upper side of screen 410 is provided with air deflector 430, and air deflector 430 is inclinedly arranged from screen 410 to the outside upward to guide the airflow generated by centrifugal fan 300 to be quickly distributed in the cavity 101.

[0022] In a specific embodiment, the shell 100 serves as the main structure of the curing chamber, with a cavity 101 formed inside for accommodating the film material 500 to be cured. The support 200 is connected to the inside of the shell 100 and located within the cavity 101, for supporting and placing the film material 500. The centrifugal fan 300 is connected to the shell 100 and located above the support 200. The centrifugal fan 300 functions to blow heated air into every corner of the curing chamber, promoting uniform heat distribution. The electric heating plate 310 is connected to the top of the support 200, below the centrifugal fan 300. The electric heating plate 310 is used to heat the airflow blown by the centrifugal fan 300, and by adjusting the power of the electric heating plate 310, the temperature inside the curing chamber can be controlled. The air guide cover 400 is connected to the shell 100 and arranged around the centrifugal fan 300. The air guide cover 400 includes a screen 410 and an air suction plate 420 connected to the lower side of the screen 410. The air suction plate 420 is inclined downward and outward from the screen 410, which can effectively guide the airflow to pass through the screen 410 and avoid direct impact on the film material 500 causing local overheating. The upper side of the screen 410 is provided with an air guide plate 430, which is inclined upward and outward from the screen 410, which can guide the airflow generated by the centrifugal fan 300 to quickly cover the entire cavity 101, ensuring that each part of the film material 500 can be fully heated. Through the combined use of the centrifugal fan 300 and the electric heating plate 310, the heating and uniform distribution of airflow are achieved, effectively solving the problem of uneven heating of the film material 500 in traditional curing chambers. The inclined arrangement of the air suction plate 420 and the air guide plate 430 of the air guide cover 400 further optimizes the airflow path, improves the heat transfer efficiency, and at the same time avoids the occurrence of local overheating, which is suitable for the curing process of various film materials 500, and can significantly improve product quality and production efficiency.

[0023] Specifically, the support 200 is a key component for supporting the film material 500, and its structural stability directly affects the uniform heating of the film material 500 during the curing process. In this embodiment, the support 200 includes two vertical rods 210 arranged parallel to each other and opposite to each other, which are vertically installed on the bottom or side of the shell 100, ensuring the stability of the support 200. Connected to the top of the vertical rod 210 is a horizontal rod 220, which extends horizontally along the top of the vertical rod 210 to form a stable support platform. The electric heating plate 310 is connected to the top of the horizontal rod 220, and the heat is uniformly transmitted to the entire curing chamber through the horizontal rod 220.

[0024] In order to more conveniently support and fix the roll of film material 500, two vertical rods 210 are symmetrically arranged with bases 211 at opposite positions. A fixed shaft 212 is horizontally arranged between the two bases 211, and the fixed shaft 212 serves to support the roll of film material 500, so that the roll of film material 500 can be kept flat and stable during the curing process. Optionally, the fixed shaft 212 can be adjusted according to the width and weight of the film material 500, so as to ensure the best supporting effect.

[0025] The electric heating plate 310 serves as a heating element, and its performance directly affects the temperature distribution and heating efficiency in the curing chamber. In the embodiment, the electric heating plate 310 adopts a flat plate 110 type ceramic infrared radiation heating body. The heating body has the advantages of fast heating speed, high thermal efficiency and uniform radiation, and can rapidly transfer heat to the film material 500 while reducing energy loss.

[0026] It should be noted that the shell 100 serves as the main structure of the curing chamber, and the selection of the material and the design of the structure are crucial to the heat preservation performance and stability. In the embodiment, the shell 100 is composed of a rectangular shell 100 composed of a plurality of flat plates 110, and the flat plates 110 adopt polyurethane foam sandwich color steel plates. The polyurethane foam sandwich layer has good heat preservation performance and can effectively reduce heat loss, and the color steel plate provides sufficient strength and durability.

[0027] It should be noted that the bottom plate 120 of the shell 100 is connected to the flat plates 110 on the side of the shell 100 by a combined broken bridge lap joint. This connection mode effectively blocks the heat transfer path by arranging a broken bridge structure between the bottom plate 120 and the side plate, thereby reducing heat loss. At the same time, the combined design makes installation and disassembly more convenient, which is beneficial to the maintenance and upgrading of the equipment.

[0028] In order to further improve the heat preservation performance in the curing chamber, the bottom plate 120 of the shell 100 is provided with a heat insulation filling layer 130. The heat insulation filling layer 130 is located in the cavity 101 and can effectively block the heat transfer path from the bottom plate 120 to the ground. The heat insulation filling layer 130 can be made of various materials, such as rock wool, glass wool, etc., which all have good heat preservation performance.

[0029] The above describes the embodiments of the utility model in combination with the drawings, but the utility model is not limited to the above embodiments, and various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the utility model.

Claims

1. A curing chamber for membrane rolls, characterized in that, include: The shell has an internal cavity for accommodating the membrane material; A support, connected to the housing and located within the cavity, is used to support and place the membrane material; A centrifugal fan is connected to the housing and located above the support. An electric heating plate is provided below the centrifugal fan and connected to the top of the support for heating the airflow blown by the centrifugal fan. An air guide shroud is connected to the housing and surrounds the centrifugal fan. The air guide shroud includes a mesh and a suction plate connected to the lower side of the mesh. The suction plate is inclined downwards and outwards from the mesh to guide airflow through the mesh. An air guide plate is provided on the upper side of the mesh and is inclined upwards and outwards from the mesh to guide the airflow generated by the centrifugal fan to quickly fill the cavity.

2. The membrane roll curing chamber according to claim 1, characterized in that, The support includes two parallel vertical rods and a horizontal rod connecting the vertical rods. The horizontal rod is connected to the top of the vertical rods, and the heating plate is connected to the top of the horizontal rod.

3. The membrane roll curing chamber according to claim 2, characterized in that, Two vertical rods are symmetrically positioned with bases, and a fixed shaft is horizontally arranged between the two bases to support the roll of the membrane material.

4. The membrane roll curing chamber according to claim 1, characterized in that, The heating plate is a flat ceramic infrared radiation heating element.

5. The membrane roll curing chamber according to claim 1, characterized in that, The shell is a rectangular shell composed of multiple flat plates, and the flat plates are polyurethane foam sandwich color steel plates.

6. The membrane roll curing chamber according to claim 5, characterized in that, The outer surface of the plate is provided with a zinc plating layer.

7. The membrane roll curing chamber according to claim 6, characterized in that, The bottom plate of the housing is connected to the flat plate on the side of the housing by a combined thermal break lap joint.

8. The membrane roll curing chamber according to claim 1, characterized in that, The bottom plate of the housing is provided with a heat insulation filling layer, which is located inside the cavity.