Bionic compaction device for curved block

Abstract

The utility model belongs to the field of curved block processing equipment, and particularly provides a curved block bionic compacting device which comprises a rack, a power device for performing power driving on a lifting assembly is arranged on the rack, the lifting assembly comprises a lifting platform, the lifting platform is connected with a compacting die through a compacting die connecting device, and the compacting die connecting device is connected with a driving device. The compacting die connecting device comprises a compacting die connecting base, the compacting die connecting base is connected with the compacting die, a connecting sliding rod is arranged on the upper side of the compacting die connecting base, a sliding hole matched with the connecting sliding rod is formed in the lifting platform, a locking cover is arranged at the upper end of the connecting sliding rod and located on the upper side of the lifting platform, and a spring retaining sleeve is arranged on the connecting sliding rod. A load adjusting spring is arranged between the spring retaining sleeve and the lifting platform and arranged on the connecting sliding rod in a sleeving mode. When the compacting device is used for compacting a yeast block, the compacting mold gradually loads and relieves pressure on the yeast block, so that the forming quality of the yeast block is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of curving block processing equipment, in particular to a curving block bionic compaction device. BACKGROUND

[0002] Traditional curving block processing mode is artificial treading, with the improvement of brewing efficiency, the quality of artificial treading is unstable, time-consuming and high cost, and the efficiency of artificial treading cannot meet the demand of wine brewing. At present, the mechanized and automatic curving block processing production line is relatively mature, but in the compaction forming process, the compaction die and the curving block are hard pressed, the compaction process buffering and pressure maintaining process are extremely limited, and the forming quality of the curving block is affected.

[0003] At the same time, the strength, time length and stroke in the compaction forming process are always relatively vague, so that the stability and consistency of the curving block are poor, the diversity cannot be guaranteed, and the quality and variety of the curving block are affected. SUMMARY

[0004] The utility model solves the technical problem that a curving block bionic compaction device is provided, when the curving material is compacted, the compaction die gradually loads and unloads the curving material, and the forming quality of the curving block is guaranteed.

[0005] In order to solve the above technical problems, the utility model adopts the technical scheme of a curving block bionic compaction device, which comprises a rack, a power device for driving a lifting assembly is arranged on the rack, the lifting assembly comprises a lifting platform, the lifting platform is connected with a compaction die through a compaction die connecting device, the compaction die connecting device comprises a compaction die connecting seat, the compaction die connecting seat is connected with the compaction die, a connecting slide rod is arranged on the upper side of the compaction die connecting seat, a sliding hole matched with the connecting slide rod is arranged on the lifting platform, a locking cover is arranged on the upper end of the connecting slide rod, the locking cover is located on the upper side of the lifting platform, a spring retaining sleeve is arranged on the connecting slide rod, a load adjusting spring is arranged between the spring retaining sleeve and the lifting platform, and the load adjusting spring is sleeved on the connecting slide rod.

[0006] In the preferred scheme, the upper end and the lower end of the connecting slide rod are provided with external threads, the locking cover is threadedly connected with the upper end of the connecting slide rod, and the spring retaining sleeve is threadedly connected with the lower end of the connecting slide rod.

[0007] In the preferred scheme, the bottom of the spring retaining sleeve is provided with an adjusting nut, and the adjusting nut is threadedly connected with the connecting slide rod.

[0008] In the preferred scheme, a compaction die lifting guide sleeve is arranged in the sliding hole matched with the connecting slide rod of the lifting platform, and the compaction die lifting guide sleeve is in sliding cooperation with the connecting slide rod.

[0009] In the preferred scheme, the lifting assembly further comprises a lead screw, the lead screw is matched with a lifting nut, the lifting nut is fixed on the lifting platform, the lifting platform is provided with a platform lifting guide sleeve through which a limiting rod passes, the limiting rod is fixed on the rack, the limiting rod and the platform lifting guide sleeve are provided with multiple groups of corresponding structures, the lifting platform is provided with a through hole corresponding to the lead screw; the power device comprises a motor, the output end of the motor is provided with a transmission mechanism, the output end of the transmission mechanism is connected with the lead screw.

[0010] In the preferred scheme, the transmission mechanism is a speed reducer.

[0011] In the preferred scheme, the lifting platform is provided with a lubricating mechanism at the bottom, the lubricating mechanism comprises an oil storage cup arranged at the bottom of the lifting platform, the oil storage cup is arranged corresponding to the through hole, the lifting platform is provided with an oil inlet hole communicating with the through hole, and the oil inlet hole is connected with an oil filling pipe.

[0012] In the preferred scheme, the bottom of the oil storage cup is connected with a drain pipe, and the drain pipe is provided with a drain valve.

[0013] In the preferred scheme, the lifting platform is provided with an oil blocking sleeve corresponding to the lead screw.

[0014] In the preferred scheme, the compaction mold is provided with a groove at the bottom, the groove is matched with the shape of the top of the curved block.

[0015] The bionic compaction device for curved blocks has the following beneficial effects:

[0016] 1. When the compaction mold contacts the upper side of the curved block to perform the compaction operation on the curved block, the load adjusting spring is compressed and deformed to buffer the compaction operation of the compaction mold, the whole compaction process is slowly pressurized and slowly unloaded, and the forming quality of the curved block is ensured.

[0017] 2. The power device delivers power to the lead screw through the transmission mechanism after speed change, the lead screw rotates to drive the lifting platform to perform lifting action, thereby driving the compaction mold to perform lifting movement, the compaction time, compaction stroke and compaction strength are controllable, the stability and consistency of the curved block forming are greatly improved, and the production efficiency is improved and the labor intensity is reduced.

[0018] 3. In the operation of the lead screw, the lead screw is heated by friction with the lifting nut, and a section of the lead screw is soaked in the lubricating oil in the oil storage cup, so that the lubrication and heat dissipation requirements are met.

[0019] 4. The compaction mold is provided with a groove at the bottom, the groove is matched with the shape of the top of the curved block, so that the shape of the curved block formed by compaction meets the process requirements, the damage to the curved block during the compaction process is effectively reduced, and the product quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] The utility model will be further described in connection with the drawings and examples:

[0021] Figure 1 is a front view of the utility model;

[0022] Figure 2 is a side view of the utility model;

[0023] Figure 3 is a top view of the utility model;

[0024] Figure 4 is a structural schematic view of the compaction mold connecting device;

[0025] Figure 5 is a structural schematic view of the lifting assembly;

[0026] Figure 6 is a top view of the lifting assembly;

[0027] Figure 7 is a structural schematic view of the lubricating mechanism;

[0028] In the figure: rack 1, power device 2, motor 201, transmission mechanism 202, lifting assembly 3, screw rod 301, lifting nut 302, lifting platform 303, limiting rod 304, platform lifting guide sleeve 305, through hole 306, compaction mold lifting guide sleeve 307, oil inlet hole 308, compaction mold connecting device 4, compaction mold connecting seat 401, connecting slide rod 402, locking cover 403, spring retaining sleeve 404, load adjusting spring 405, adjusting nut 406, lubricating mechanism 5, oil storage cup 501, oil filling pipe 502, oil discharge pipe 503, oil discharge valve 504, oil retaining sleeve 505, compaction mold 6, groove 601. DETAILED DESCRIPTION

[0029] Example 1:

[0030] As Figures 1-4 shown, a curved block bionic compaction device includes a rack 1, the rack 1 is provided with a power device 2 for power driving a lifting assembly 3, and the lifting assembly 3 includes a lifting platform 303.

[0031] In the embodiment, the power device 2 includes a motor 201, the output end of the motor 201 is provided with a transmission mechanism 202, and the output end of the transmission mechanism 202 is connected with a screw rod 301. The motor 201 directly adopts a servo motor with a heat dissipation function, can also adopt a stepping motor, and in the condition of low standard, can also adopt a common motor. The output end of the motor 201 is provided with a transmission mechanism 202, and the output end of the transmission mechanism 202 is connected with a screw rod 301. The transmission mechanism 202 is a reduction gearbox, or a speed changer, or a combination of a speed changer and a belt transmission mechanism, etc.

[0032] Preferably, as Figures 5-6As shown, the screw rod 301 of the lifting assembly 3 cooperates with the lifting nut 302 fixed on the lifting platform 303, the screw rod 301 can be a ball screw structure or a threaded structure, in specific use, the upper end of the screw rod 301 is rotatably installed on the rack 1 through a bearing, which is beneficial to the rotation stability of the screw rod 301. The upper end of the screw rod 301 is provided with a coupling, a connecting flange or a gear meshing with the transmission mechanism 202. The lifting platform 303 is provided with a platform lifting guide sleeve 305 through which a limiting rod 304 passes, the limiting rod 304 is fixed on the rack 1, and the limiting rod 304 and the platform lifting guide sleeve 305 are correspondingly provided with multiple groups, in this embodiment, the limiting rod 304 and the platform lifting guide sleeve 305 are provided with four groups, and the lifting platform 303 is provided with a through hole 306 corresponding to the screw rod 301 for the screw rod 301 to pass out.

[0033] The lifting platform 303 is connected with the compaction mold 6 through the compaction mold connecting device 4, the bottom of the compaction mold 6 is provided with a groove 601 matched with the shape of the top of the curved block, the compaction mold connecting device 4 comprises a compaction mold connecting seat 401 connected with the compaction mold 6, the upper side of the compaction mold connecting seat 401 is provided with a connecting slide rod 402, the lifting platform 303 is provided with a sliding hole matched with the connecting slide rod 402, the upper end of the connecting slide rod 402 is provided with a locking cover 403 located on the upper side of the lifting platform 303, the connecting slide rod 402 is provided with a spring retaining sleeve 404, and the adjusting spring 405 is arranged between the spring retaining sleeve 404 and the lifting platform 303 and is sleeved on the connecting slide rod 402.

[0034] Preferably, the connecting slide rod 402 is provided with external threads at the upper end and the lower end, the locking cover 403 is threadedly connected with the upper end of the connecting slide rod 402, and the spring retaining sleeve 404 is threadedly connected with the lower end of the connecting slide rod 402, the height of the spring retaining sleeve 404 can be adjusted by rotating the spring retaining sleeve 404, so that the pre-pressing force of the adjusting spring 405 is adjusted.

[0035] The bottom of the spring retaining sleeve 404 is provided with an adjusting nut 406 threadedly connected with the connecting slide rod 402, and the adjusting nut 406 is used for supporting and positionally locking the spring retaining sleeve 404.

[0036] The sliding hole of the lifting platform 303 matched with the connecting slide rod 402 is provided with a compaction mold lifting guide sleeve 307, the compaction mold lifting guide sleeve 307 is in sliding cooperation with the connecting slide rod 402, and the up-down movement of the connecting slide rod 402 is facilitated.

[0037] The working principle of the device is as follows:

[0038] In operation, the power device 2 transmits power to the screw rod 301 through the transmission mechanism 202, the screw rod 301 rotates to drive the lifting platform 303 to perform lifting operation; further, the lifting platform 303 drives the compaction mold 6 to perform lifting operation through the compaction mold connecting device 4, when the compaction mold 6 contacts the upper side of the curve block to perform compaction operation on the curve block, the load adjusting spring 405 is compressed and deformed to buffer the compaction operation of the compaction mold 6, the lifting platform 303 continues to move downward, the lifting platform 303 moves downward relative to the connecting slide rod 402 to compress the load adjusting spring 405, gradually compacts the curve block, and gradually increases the pressure; when the compaction is completed, the lifting platform 303 rises, moves upward relative to the connecting slide rod 402, at this time, the compaction mold 6 still contacts the curve block, but the distance between the lifting platform 303 and the compaction mold 6 gradually increases, the load adjusting spring 405 gradually returns to the original state, the pressure on the curve block gradually decreases, and the compaction mold 6 is separated from the curve block. The entire compaction process is slowly pressurized and slowly unloaded, so that the forming quality of the curve block is ensured.

[0039] The compaction degree, time length and stroke are controlled by the screw rod and the power device, the compaction time length, compaction stroke and compaction degree are controllable when the curve block is compacted and formed, the stability and consistency of the curve block forming are greatly improved, and the production efficiency is improved and the labor intensity is reduced.

[0040] The bottom of the compaction mold 6 is provided with a groove 601 matched with the shape of the top of the curve block, so that the contact between the two is uniform and comprehensive, thereby effectively reducing the damage to the curve block during the pushing and pressing process, and thereby improving the product quality.

[0041] Embodiment 2:

[0042] Different from the embodiment, as shown in Figure 7 The bottom of the lifting platform 303 is provided with a lubricating mechanism 5, the lubricating mechanism 5 includes an oil storage cup 501 arranged at the bottom of the lifting platform 303, the height of the oil storage cup 501 is greater than the lifting stroke of the lifting platform 303, the oil storage cup 501 is open upward and is arranged corresponding to the through hole 306, a part of the screw rod 301 is soaked in the lubricating oil in the oil storage cup 501, the lubricating oil lubricates the screw rod 301 while taking away the heat generated by the screw rod 301 during rotation relative to the lifting nut 401, and the lubrication and heat dissipation requirements are met.

[0043] The lifting platform 303 is provided with an oil inlet hole 308 communicated with the through hole 306, the oil inlet hole 308 is connected with an oil filling pipe 502, and the oil storage cup 501 is filled with lubricating oil through the oil filling pipe 502.

[0044] Further, the bottom of the oil storage cup 501 is connected with an oil discharge pipe 503, and the oil discharge pipe 503 is provided with an oil discharge valve 504. By arranging the oil discharge pipe 503 and the oil discharge valve 504, it is convenient to perform maintenance and empty the lubricating oil or replace or circulate the lubricating oil in the oil storage cup 501, which is helpful for cooling.

[0045] The lifting platform 303 is provided with an oil blocking sleeve 505 corresponding to the screw rod 301. The oil blocking sleeve 505 is sleeved on the outer side of the screw rod 301, so as to reduce the splashing of lubricating oil generated during the rotation of the screw rod 301.

[0046] The above-mentioned embodiments are only preferred technical solutions of the present application, and should not be regarded as a limitation on the present application. The embodiments in the present application and the features in the embodiments can be combined with each other as long as there is no conflict. The protection scope of the present application should be based on the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features recorded in the claims. That is, the equivalent replacement improvement within this scope is also within the protection scope of the present application.

Claims

1. A curved block biomimetic compaction device comprising a frame (1), characterized in that: The rack (1) is provided with a power device (2) for driving the lifting assembly (3), the lifting assembly (3) comprises a lifting platform (303), the lifting platform (303) is connected with a compaction mold (6) through a compaction mold connecting device (4), the compaction mold connecting device (4) comprises a compaction mold connecting seat (401), the compaction mold connecting seat (401) is connected with the compaction mold (6), the upper side of the compaction mold connecting seat (401) is provided with a connecting slide rod (402), the lifting platform (303) is provided with a sliding hole matched with the connecting slide rod (402), the upper end of the connecting slide rod (402) is provided with a locking cover (403), the locking cover (403) is located on the upper side of the lifting platform (303), the connecting slide rod (402) is provided with a spring retaining sleeve (404), a load adjusting spring (405) is arranged between the spring retaining sleeve (404) and the lifting platform (303), and the load adjusting spring (405) is sleeved on the connecting slide rod (402).

2. A curved block bionic compaction device according to claim 1, characterized in that: The upper end and the lower end of the connecting slide rod (402) are provided with external threads, the locking cover (403) is threadedly connected with the upper end of the connecting slide rod (402), and the spring retaining sleeve (404) is threadedly connected with the lower end of the connecting slide rod (402).

3. A curved block bionic compaction device according to claim 1, characterized in that: The bottom of the spring retaining sleeve (404) is provided with an adjusting nut (406), and the adjusting nut (406) is threadedly connected with the connecting slide rod (402).

4. A curved block bionic compaction device according to claim 1, characterized in that: The sliding hole matched with the connecting slide rod (402) in the lifting platform (303) is provided with a compaction mold lifting guide sleeve (307), and the compaction mold lifting guide sleeve (307) is in sliding fit with the connecting slide rod (402).

5. A curved block bionic compaction device according to claim 1, characterized in that: The lifting assembly (3) further comprises a lead screw (301), the lead screw (301) is matched with a lifting nut (302), the lifting nut (302) is fixed on the lifting platform (303), the lifting platform (303) is provided with a platform lifting guide sleeve (305) through which a limiting rod (304) passes, the limiting rod (304) is fixed on the rack (1), a plurality of groups of the limiting rod (304) and the platform lifting guide sleeve (305) are correspondingly arranged, and a through hole (306) is arranged on the lifting platform (303) corresponding to the lead screw (301); the power device (2) comprises a motor (201), an output end of the motor (201) is provided with a transmission mechanism (202), and an output end of the transmission mechanism (202) is connected with the lead screw (301).

6. A curved block bionic compaction device according to claim 5, characterized in that: The transmission mechanism (202) is a speed reducer.

7. A curved block bionic compaction device according to claim 5, characterized in that: The bottom of the lifting platform (303) is provided with a lubricating mechanism (5), the lubricating mechanism (5) comprises an oil storage cup (501) arranged at the bottom of the lifting platform (303), the oil storage cup (501) is arranged corresponding to the through hole (306), the lifting platform (303) is provided with an oil inlet hole (308) in communication with the through hole (306), and the oil inlet hole (308) is connected with an oil inlet pipe (502).

8. A curved block bionic compaction device according to claim 7, characterized in that: The bottom of the oil storage cup (501) is connected with an oil discharge pipe (503), and the oil discharge pipe (503) is provided with an oil discharge valve (504).

9. A curved block bionic compaction device according to claim 7, characterized in that: The lifting platform (303) is provided with an oil blocking sleeve (505) corresponding to the lead screw (301).

10. A curved block bionic compaction device according to claim 1, characterized in that: The bottom of the compaction mold (6) is provided with a groove (601) matched with the shape of the top of the curved block.

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