Particle filling mold disc with vibration
By adding a vibration device to the granule filling mold, the problem of granule material sticking was solved, resulting in higher looseness and filling volume, thus improving equipment efficiency and product quality.
Patent Information
- Application Number
- CN202423285828.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Granular raw materials are prone to sticking together during the filling process, resulting in low looseness and insufficient filling amount, which affects the amount of smoke and equipment efficiency.
A vibration device is added to the granule filling mold. The granule raw material is vibrated at a high frequency of 1500 Hz and an amplitude of 2 mm by a vibration motor to prevent sticking.
It improves the looseness and filling amount of granular raw materials, enhances product quality and equipment efficiency, and avoids mechanical failures.
Smart Images
Figure CN223559882U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a granule filling mould plate, in particular to a granule filling mould plate with vibration. BACKGROUND
[0002] Novel tobacco products are a general term for a large category of products that are different from traditional tobacco products, among which, heat-not-burn cigarettes are one of the types of novel tobacco products that are currently developing rapidly and have gradually become the mainstream of novel tobacco products in the world.
[0003] The raw materials used by the mainstream heat-not-burn cigarettes in the market at present include tobacco sheet and tobacco granules, etc. Among them, the heat-not-burn cigarettes of the tobacco granule type have the advantages of sufficient combustion and large amount of smoke.
[0004] In the process of producing heat-not-burn cigarettes of the granule type, an important step is to uniformly punch the pre-made granule raw material into a paper tube, and then perform a packaging process of small bags and cartons.
[0005] In the prior art, there are the following two technical problems:
[0006] 1. Because the granule raw material has strong hygroscopicity, it has certain stickiness, which can cause the granule raw material to quickly stick together during the waiting process of entering the paper tube, resulting in low bulkiness of the granule raw material entering the cigarette, and further affecting the quality indicators such as smoke amount.
[0007] 2. Because the granule raw material has strong hygroscopicity, it has certain stickiness, which can cause the granule raw material to stick to the punch head and the channel side wall during the process of punching the granule raw material into the paper tube, ultimately resulting in insufficient filling amount of the granule raw material, and further having a great influence on the quality indicators such as smoke amount. At the same time, due to the continuous thickening of the channel side wall, it can also cause mechanical failures such as jamming of the punch head, affecting the efficiency of the equipment. SUMMARY
[0008] In view of the above-mentioned shortcomings in the prior art, the purpose of the present utility model is to improve the existing granule raw material punching device by adding a set of vibration device, so that the granule raw material continuously vibrates at high frequency during the filling process, which has two beneficial effects: 1. The granule raw material that vibrates at high frequency is not easy to stick together. 2. The granule raw material is not easy to stick to the punch head and the channel side wall.
[0009] In order to achieve the purpose of the present utility model, the present utility model adopts the following technical solutions:
[0010] The utility model discloses a granule filling mould disc with vibration, which comprises a material disc, a pushing disc, a blocking disc, supporting legs, a cigarette disc, a front scraper, a rear scraper, a horizontal moving block, a feeding barrel, pushing rods, a horizontal concave plate, a bottom plate and cigarette tubes.
[0011] The utility model discloses a granule filling mould disc with vibration, wherein two vibration motors are symmetrically fixed at the lower end of the material disc through the support plates.
[0012] The utility model discloses a granule filling mould disc with vibration, wherein the maximum frequency of the vibration motor is 1500 Hz.
[0013] The utility model discloses a granule filling mould disc with vibration, wherein the maximum amplitude of the vibration motor is 2 mm.
[0014] The utility model discloses a granule filling mould disc with vibration, wherein the pushing rods, the discharge ports and the cigarette tubes are aligned in the up-down position of the granule filling mould disc with vibration, the pushing rods move up and down, are inserted into the discharge ports and the cigarette tubes, and the tobacco granules on the material disc are filled into the cigarette tubes.
[0015] The utility model discloses a granule filling mould disc with vibration, wherein the maximum frequency of the vibration motor is 1500 Hz. ACCURATE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic view of the granule filling mould disc with vibration in one direction.
[0017] Figure 2 It is a three-dimensional schematic view of the granule filling mould disc with vibration in another direction.
[0018] InFigure 1 and Figure 2 In the figure, the numeral 1 is a tray; the numeral 2 is a pushing tray; the numeral 3 is a blocking tray; the numeral 4 is a supporting leg; the numeral 5 is a cigarette tray; the numeral 6 is a front scraper; the numeral 7 is a rear scraper; the numeral 8 is a horizontal moving block; the numeral 9 is a feeding barrel; the numeral 10 is a discharging port; the numeral 11 is a pushing rod; the numeral 12 is a horizontal concave plate; the numeral 13 is a bottom plate; the numeral 14 is a cigarette tube; the numeral 15 is a supporting plate; the numeral 16 is a vibrating motor; and the numeral 17 is a damping rubber seat. DETAILED DESCRIPTION
[0019] As shown in Figure 1 and Figure 2 The granule filling mold tray with vibration comprises a tray 1, a pushing tray 2, a blocking tray 3, a supporting leg 4, a cigarette tray 5, a front scraper 6, a rear scraper 7, a horizontal moving block 8, a feeding barrel 9, a pushing rod 11, a horizontal concave plate 12, a bottom plate 13, a cigarette tube 14, a supporting plate 15, a vibrating motor 16 and a damping rubber seat 17. The tray 1 is fixed on the bottom plate 13 through four supporting legs 4. The cigarette tray 5 is fixed on the bottom plate 13. A plurality of cigarette tubes 14 are arranged on the cigarette tray 5. The pushing tray 2 is arranged above the tray 1. A plurality of pushing rods 11 are fixed on the lower end of the pushing tray 2. A plurality of discharging ports 10 are arranged on the tray 1 below the pushing rods 11. The blocking tray 3 is arranged on the tray 1 below the discharging ports 10. The blocking tray 3 slides along the tray 1. The horizontal concave plate 12 is fixed on one side of the tray 1. The horizontal moving block 8 moves along the horizontal concave plate 12. The front scraper 6 and the rear scraper 7 are arranged in the horizontal moving block 8 and slide along the horizontal moving block 8. The feeding barrel 9 is arranged above the front scraper 6 and the rear scraper 7. The feeding barrel 9 sends tobacco granules into the tray 1 between the front scraper 6 and the rear scraper 7. The pushing rod 11, the discharging port 10 and the cigarette tube 14 are aligned in the up-down position of the granule filling mold tray with vibration. The pushing rod 11 moves up and down and is inserted into the discharging port 10 and the cigarette tube 14. The pushing rod 11 fills the tobacco granules on the tray 1 into the cigarette tube 14. The four supporting legs 4 are fixed on the bottom plate 13 through the damping rubber seat 17. The supporting plate 15 is fixed on the upper end of the vibrating motor 16. The supporting plate 15 is fixed on the lower end of the tray 1 through fasteners. The two vibrating motors 16 are fixed on the lower end of the tray 1 symmetrically through the supporting plate 15. The maximum frequency of the vibrating motor 16 is 1500 Hz. The maximum amplitude of the vibrating motor 16 is 2 mm.
[0020] The power mechanism for driving the blocking tray 3, the horizontal moving block 8, the front scraper 6, the rear scraper 7 and the pushing tray 2 is not shown in the figure because the above-mentioned parts belong to the prior art.
[0021] When working, the blocking tray 3 blocks all the discharging ports 10. The front scraper 6 is lowered to contact the bottom surface of the tray 1 first. The rear scraper 7 is raised to a high position first.
[0022] After the above preparation process is completed, the feeding barrel 9 throws the prepared tobacco particles downward on the tray 1, then the front scraper 6 and the rear scraper 7 move horizontally together with the horizontal moving block 8, the front scraper 6 pushes the tobacco particles forward until the whole passes through all the discharge ports 10 and stops, at this time the discharge ports 10 are filled with tobacco particles due to gravity, and the process is completed.
[0023] Then the front scraper 6 is lifted to a high position, and the rear scraper 7 is lowered to a low position, the front and rear scrapers move reversely with the horizontal moving block 8, and stop at the initial position, and the process is completed.
[0024] Then the vibration motor 16 is started, so that the tobacco particles stopped in the discharge port 10 follow the high-frequency vibration, then the blocking plate 3 is quickly opened, so that all the tobacco particles fall into each cigarette tube 14 on the prepared cigarette tray 5 under the influence of gravity and high-frequency vibration, then the pushing rod 11 moves downward at a constant speed until the tobacco particles are pushed into each cigarette tube 14, and then the pushing rod 11 returns to the initial position.
[0025] The above describes the present application by using specific examples, which is only used to help understand the present application, and does not limit the present application. For those skilled in the art to which the present application belongs, according to the idea of the present application, a number of simple deductions, deformations or substitutions can be made.
Claims
1. A vibrated granule filling die shoe comprising: The tray (1), the pushing tray (2), the blocking tray (3), the supporting leg (4), the cigarette tray (5), the front scraping plate (6), the rear scraping plate (7), the horizontal moving block (8), the feeding barrel (9), the pushing rod (11), the horizontal concave plate (12), the bottom plate (13) and the cigarette tube (14), the tray (1) is fixed on the bottom plate (13) through four supporting legs (4), the cigarette tray (5) is fixed on the bottom plate (13), a plurality of cigarette tubes (14) are installed on the cigarette tray (5), the pushing tray (2) is installed above the tray (1), a plurality of pushing rods (11) are fixed at the lower end of the pushing tray (2), a plurality of discharge ports (10) are formed in the tray (1) below the pushing rods (11), the blocking tray (3) is installed at the lower end of the tray (1) below the discharge ports (10), and the blocking tray (3) slides forward and backward along the tray (1); the horizontal concave plate (12) is fixed on one side above the tray (1), the horizontal moving block (8) moves left and right along the horizontal concave plate (12), the front scraping plate (6) and the rear scraping plate (7) are respectively installed in the horizontal moving block (8) and slide up and down along the horizontal moving block (8), and the feeding barrel (9) is installed above the front scraping plate (6) and the rear scraping plate (7) to send tobacco particles into the tray (1) between the front scraping plate (6) and the rear scraping plate (7), characterized in that the particle filling mold disc with vibration further comprises a supporting plate (15), a vibration motor (16) and a damping rubber seat (17), the four supporting legs (4) are respectively fixed on the bottom plate (13) through the damping rubber seat (17), the supporting plate (15) is fixed at the lower end of the tray (1) through the vibration motor (16), and the supporting plate (15) is fixed at the lower end of the tray (1) through fasteners.
2. The vibrated granular fill mold tray of claim 1, wherein: The two vibration motors (16) are symmetrically fixed at the lower end of the tray (1) through the supporting plate (15).
3. The vibrated granular fill mold tray of claim 2, wherein: The maximum frequency of the vibration motor (16) is 1500 Hz.
4. The vibrated granular fill mold tray of claim 3, wherein: The maximum amplitude of the vibration motor (16) is 2 mm.
5. The vibrated granular fill mold tray of claim 4, wherein: The pushing rod (11), the discharge port (10) and the cigarette tube (14) are aligned in the up-down position of the particle filling mold disc with vibration, the pushing rod (11) moves up and down and is inserted into the discharge port (10) and the cigarette tube (14), and the tobacco particles on the tray (1) are filled into the cigarette tube (14).