Flaw detection sample rod storage device
By combining the sample bar bracket, connecting plate, and grid bar structure, the problem of different diameter workpieces requiring different sized brackets is solved, achieving stable support and unified production of multi-specification sample bars, and improving the practicality and safety of the storage device.
Patent Information
- Application Number
- CN202423227535.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the existing technology, workpieces of different diameters require brackets of different sizes, which increases the manufacturing complexity and design workload, especially in terms of the difficulty of sample storage, distribution and tracking.
Design a flaw detection sample storage device, which adopts a combination structure of sample bracket, first bracket connecting plate, second bracket connecting plate and grid strip. The grid groove and bolt connection realize the stable support of sample rods of different specifications, and uniformly produce a storage device for sample rods of different specifications.
It reduces the complexity of device manufacturing and design difficulty, improves the convenience of storage, distribution and tracking, and enhances the practicality and security of the device.
Smart Images
Figure CN223560088U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of storage technology, and in particular to a device for storing flaw detection sample rods. Background Technology
[0002] Non-destructive testing (NDT) is an important part of steel quality inspection. It can accurately and promptly detect quality defects in steel and safeguard product quality. Ultrasonic testing equipment used in NDT needs to be calibrated regularly with sample bars before formal testing to ensure inspection accuracy.
[0003] Before flaw detection, sample bars need to be temporarily stored using sample bar racks. The sample bar racks are assembled by single-piece welding and multi-piece bolt connection. Different brackets are designed according to the diameter of the workpiece. The basic brackets are the same, but different diameters use shims of different thicknesses. The shims are made of a material softer than the workpiece to prevent damage. Since different diameter workpieces require different sized brackets, this increases the complexity of manufacturing. The multiple sizes of brackets require more precise management, including storage, distribution and tracking. Special designs are needed for each workpiece diameter, which increases the design workload and difficulty. Therefore, this utility model proposes a new solution. Utility Model Content
[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a flaw detection sample bar storage device that can solve the problem that different diameter workpieces require different sized brackets, which increases the complexity of manufacturing. Multiple sized brackets require more precise management, including storage, distribution and tracking, and require special design for each workpiece diameter, which increases the design workload and difficulty.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a flaw detection sample storage device, including a sample shelf;
[0006] A sample bar storage device is installed on a sample bar shelf. The sample bar storage device includes a sample bar bracket, which is located on the front side of the sample bar shelf. The surface of the sample bar shelf is provided with through grooves, and the inner wall of each through groove is provided with a grid pattern.
[0007] The sample bar bracket is fixedly connected to a first bracket connecting plate and a second bracket connecting plate at one end near the sample bar shelf, and the second bracket connecting plate is slidably connected to the through groove;
[0008] The surface of the second bracket connecting plate is fixedly connected with a grid strip, which is engaged with the grid groove. The upper end of the sample rod bracket is V-shaped.
[0009] Preferably, the sample rod storage device further comprises a plurality of fixing bolts, each of which is arranged inside the first bracket connecting plate, and a plurality of through holes are formed on the surface of the first bracket connecting plate.
[0010] A plurality of threaded holes are formed on the surface of the sample rod shelf, the first bracket connecting plate and the sample rod shelf are fixedly connected through the plurality of fixing bolts, and the plurality of fixing bolts are threadedly connected with the corresponding threaded holes.
[0011] Preferably, the sample rod storage device has a plurality of quantities and is arranged in a rectangular array, and the sample rod shelf is divided into four columns and four rows.
[0012] Preferably, the sample rod bracket, the first bracket connecting plate, the through groove, the second bracket connecting plate, the through hole, the threaded hole, the fixing bolt, the cross bar and the cross groove each have a plurality of quantities and are arranged in a linear array on the corresponding sample rod shelf.
[0013] The plurality of sample rod brackets, the first bracket connecting plates, the through grooves, the second bracket connecting plates, the through holes, the threaded holes, the fixing bolts, the cross bars and the cross grooves have the same specification.
[0014] Preferably, the rear side of the sample rod shelf is provided with a plurality of first shelf connecting plates, and the plurality of first shelf connecting plates are fixedly connected with the corresponding sample rod shelf respectively.
[0015] The left and right sides of the sample rod shelf are provided with a plurality of second shelf connecting plates, and the plurality of second shelf connecting plates are fixedly connected with the corresponding sample rod shelf respectively.
[0016] Preferably, the lower end of each sample rod shelf is fixedly connected with a shelf support seat.
[0017] Compared with the prior art, the sample rod storage device has the advantages that:
[0018] 1. The sample rod storage device is convenient for stably supporting the sample rod through the arrangement of the sample rod bracket, the first bracket connecting plate, the second bracket connecting plate and the cross bar, and is convenient for unified production in the production process of the device, only needs to control the distance between the sample rod bracket and the corresponding sample rod shelf, and can support and store sample rods of different specifications, reduces the complexity of manufacturing the device, does not need to specially design for the diameter of each sample rod, reduces the design workload and difficulty, reduces the storage, distribution and tracking difficulty of the sample rod, and improves the practicability and convenience of the device. BRIEF DESCRIPTION OF DRAWINGS
[0019] The utility model will be further explained in connection with the drawings and embodiments:
[0020] Figure 1A kind of flaw detection sample rod storage device structural schematic diagram of the utility model;
[0021] Figure 2 A sample rod shelf schematic diagram of the utility model;
[0022] Figure 3 A sample rod bracket schematic diagram of the utility model;
[0023] Figure 4 A cross bar schematic diagram of the utility model;
[0024] Figure 5 A cross slot schematic diagram of the utility model.
[0025] Reference signs: 1, sample rod shelf;2, first shelf connecting plate;3, second shelf connecting plate;4, shelf support seat;5, sample rod bracket;6, first bracket connecting plate;7, through slot;8, second bracket connecting plate;9, through hole;10, screw hole;11, fixed bolt;12, cross bar;13, cross slot. DETAILED DESCRIPTION
[0026] This part will describe the specific embodiments of the utility model in detail, the preferred embodiment of the utility model is shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.
[0027] In the description of the utility model, it is understood that, in relation to the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right etc. based on the orientation or position relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not indicating or implying that the indicated device or element must have a specific orientation, a specific orientation and operation, therefore, it cannot be understood as the limitation of the utility model.
[0028] In the description of the utility model, greater than, less than, exceed etc. is understood as not including the number, above, below, within etc. is understood as including the number. If it is described to the first, second, only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.
[0029] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection etc. should be broadly understood, and the person skilled in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.
[0030] Please refer to Figures 1-5This utility model provides a technical solution: a flaw detection sample storage device, including a sample shelf 1 and a sample storage device. The sample storage device is installed on the sample shelf 1 and includes a sample bracket 5. The sample bracket 5 is installed on the front side of the sample shelf 1. The surface of the sample shelf 1 is provided with a through groove 7, and the inner wall of the through groove 7 is provided with a grid groove 13. A first bracket connecting plate 6 and a second bracket connecting plate 8 are fixedly connected to one end of the sample bracket 5 near the sample shelf 1. The second bracket connecting plate 8 is slidably connected to the through groove 7. A grid strip 12 is fixedly connected to the surface of the second bracket connecting plate 8. The grid strip 12 is engaged with the grid groove 13. The upper end of the sample bracket 5 is V-shaped.
[0031] The sample bar storage device also includes multiple fixing bolts 11, all of which are located inside the first bracket connecting plate 6. The surface of the first bracket connecting plate 6 has multiple through holes 9, and the surface of the sample bar shelf 1 has multiple threaded holes 10. The first bracket connecting plate 6 and the sample bar shelf 1 are fixedly connected by multiple fixing bolts 11, and the multiple fixing bolts 11 are threadedly connected to the corresponding threaded holes 10.
[0032] There are multiple sample bar storage devices arranged in a rectangular array. The sample bar shelf 1 is divided into four columns and four rows. There are multiple sets of sample bar brackets 5, first bracket connecting plate 6, through groove 7, second bracket connecting plate 8, through hole 9, threaded hole 10, fixing bolt 11, grid strip 12, and grid groove 13, which are arranged linearly on the corresponding sample bar shelf 1. The specifications of the multiple sets of sample bar brackets 5, first bracket connecting plate 6, through groove 7, second bracket connecting plate 8, through hole 9, threaded hole 10, fixing bolt 11, grid strip 12, and grid groove 13 are all the same.
[0033] Multiple first shelf connecting plates 2 are provided on the rear side of the sample bar shelf 1. The multiple first shelf connecting plates 2 are fixedly connected to the corresponding sample bar shelf 1. Multiple second shelf connecting plates 3 are provided on the left and right sides of the sample bar shelf 1. The multiple second shelf connecting plates 3 are fixedly connected to the corresponding sample bar shelf 1.
[0034] Each sample bar shelf 1 is fixedly connected to a shelf support base 4 at its lower end.
[0035] In use of the device, first insert the second bracket connecting plate 8 into the corresponding through slot 7, then push the sample rod bracket 5 to the direction of the cross slot 13, so that the sample rod bracket 5 drives the first bracket connecting plate 6 and the second bracket connecting plate 8 to move, so that the cross bar 12 and the cross slot 13 are clamped, then use a wrench or the like to insert the fixing bolt 11 into the corresponding through hole 9 and the threaded hole 10 and threadedly connect with the sample rod shelf 1, so that the first bracket connecting plate 6 is fixed with the sample rod shelf 1 through the fixing bolt 11, improving the stability of the sample rod bracket 5 in use. Due to the "V" shape at the upper end of the sample rod bracket 5, the sample rod is prevented from being supported in the "V" shaped groove of the corresponding sample rod bracket 5, facilitating storage of the sample rod.
[0036] Since the sample rods for testing have various specifications, by providing multiple groups of sample rod brackets 5, first bracket connecting plates 6, through slots 7, second bracket connecting plates 8, through holes 9, threaded holes 10, fixing bolts 11, cross bars 12, and cross slots 13 of the same specification, uniform production during production of the device is facilitated, and different specifications of sample rods can be supported and stored only by controlling the distance between the sample rod bracket 5 and the corresponding sample rod shelf 1, reducing the complexity of manufacturing the device, without the need for special design for each diameter of sample rod, reducing the design workload and difficulty, reducing the difficulty of sample rod storage, distribution and tracking, and improving the practicality and convenience of the device.
[0037] Meanwhile, the first shelf connecting plate 2 and the second shelf connecting plate 3 are provided to facilitate the positioning and fixing of multiple sample rod shelves 1, facilitating the structural stability of the device. By fixing the sample rod shelf 1, the structural stability of the sample rod shelf 1 can be ensured, reducing vibration and shaking, thereby enhancing the carrying capacity of the sample rod shelf 1, enabling it to withstand greater weight, and after fixing the sample rod shelf 1, multiple sample rod shelves 1 are connected into a large whole, improving the overall safety of the sample rod shelf 1.
[0038] The provision of the shelf support seat 4 facilitates the support of the sample rod shelf 1, increases the contact area of the sample rod shelf 1 with the ground, ensures that the shelf can safely carry more sample rods, enhances the carrying capacity of the sample rod shelf 1, and the shelf support seat 4 can enhance the stability of the sample rod shelf 1, prevent the sample rod from shaking or tilting on the sample rod bracket 5, ensure the safe storage of the sample rod, and improve the safety of the device.
[0039] Further, through the arrangement of the sample rod bracket 5, the first bracket connecting plate 6, the second bracket connecting plate 8 and the cross bar 12, the sample rod can be stably supported. Through the arrangement of multiple groups of sample rod brackets 5, first bracket connecting plates 6, second bracket connecting plates 8 and cross bars 12 of the same specification, uniform production during the production of the device can be facilitated. Only the distance between the sample rod bracket 5 and the corresponding sample rod shelf 1 needs to be controlled to support and store sample rods of different specifications, which reduces the complexity of manufacturing the device, eliminates the need for special design for each sample rod diameter, reduces the design workload and difficulty, reduces the storage, distribution and tracking difficulty of sample rods, and improves the practicality and convenience of the device.
[0040] Through the arrangement of the first shelf connecting plate 2 and the second shelf connecting plate 3, the structural stability of the device can be improved. By fixing the sample rod shelf 1, the structural stability of the sample rod shelf 1 can be ensured, vibration and shaking can be reduced, the carrying capacity of the sample rod shelf 1 can be enhanced, the sample rod shelf 1 can withstand greater weight, and after the sample rod shelf 1 is fixed, multiple sample rod shelves 1 are connected to form a large whole, thereby improving the overall safety of the sample rod shelf 1.
[0041] Through the arrangement of the shelf support seat 4, the sample rod shelf 1 can be supported, the contact area between the sample rod shelf 1 and the ground can be increased, the shelf can safely carry more sample rods, the carrying capacity of the sample rod shelf 1 can be enhanced, the shelf support seat 4 can enhance the stability of the sample rod shelf 1, prevent the sample rod from shaking or tilting on the sample rod bracket 5, ensure the safe storage of the sample rod, and improve the safety of the device.
[0042] Working principle: when using the device, first insert the second bracket connecting plate 8 into the corresponding through slot 7, then push the sample rod bracket 5 towards the direction of the cross slot 13, so that the sample rod bracket 5 drives the first bracket connecting plate 6 and the second bracket connecting plate 8 to move, so that the cross bar 12 and the cross slot 13 are clamped, then use a wrench or other tool to insert the fixing bolt 11 into the corresponding through hole 9 and threaded hole 10 and threadedly connect with the sample rod shelf 1, so that the first bracket connecting plate 6 and the sample rod shelf 1 are fixed by the fixing bolt 11, the stability of the sample rod bracket 5 during use is improved, and due to the arrangement of the "V" shape at the upper end of the sample rod bracket 5, the sample rod for flaw detection can be prevented from being inside the "V" shaped groove of the corresponding sample rod bracket 5, the sample rod for flaw detection can be supported, and the sample rod for flaw detection can be stored.
[0043] Since the sample bars to be subjected to flaw detection have various specifications, through the arrangement of the plurality of groups of sample bar carriers 5, the first carrier connecting plates 6, the through grooves 7, the second carrier connecting plates 8, the through holes 9, the threaded holes 10, the fixing bolts 11, the cross-shaped strips 12 and the cross-shaped grooves 13 of the same specification, it is convenient to uniformly produce in the production process of the device, and only the distance between the sample bar carriers 5 and the corresponding sample bar racks 1 needs to be controlled to support and store the sample bars of different specifications, thereby reducing the complexity of manufacturing the device, without the need of special design for the diameter of each sample bar, reducing the design workload and difficulty, reducing the storage, distribution and tracking difficulty of the sample bars, and improving the practicability and convenience of the device.
[0044] Meanwhile, the arrangement of the first rack connecting plates 2 and the second rack connecting plates 3 facilitates the limiting and fixing of the plurality of sample bar racks 1, facilitates the improvement of the structural stability of the device, through the fixing of the sample bar racks 1, the structural stability of the sample bar racks 1 can be ensured, the vibration and shaking are reduced, thereby enhancing the carrying capacity of the sample bar racks 1, enabling the sample bar racks 1 to bear greater weight, and after the fixing of the sample bar racks 1, the plurality of sample bar racks 1 are connected into a large whole, thereby improving the overall safety of the sample bar racks 1.
[0045] Through the arrangement of the rack support seats 4, the sample bar racks 1 are facilitated to be supported, the contact area of the sample bar racks 1 and the ground is increased, it is ensured that the racks can safely carry more sample bars, the carrying capacity of the sample bar racks 1 is enhanced, the rack support seats 4 can enhance the stability of the sample bar racks 1, prevent the sample bars from shaking or tilting on the sample bar carriers 5, ensure the safe storage of the sample bars, and improve the safety of the device.
[0046] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.
Claims
1. A flaw detection sample rod storage device, characterized by: The sample rod shelf (1) is provided with a sample rod storage device. The sample rod storage device is arranged on the sample rod shelf (1), and comprises a sample rod bracket (5) arranged on the front side of the sample rod shelf (1). The surface of the sample rod bracket (5) is provided with a through slot (7), and the inner wall of the through slot (7) is provided with a cross-shaped groove (13). The first bracket connecting plate (6) and the second bracket connecting plate (8) are fixedly connected to one end of the sample rod bracket (5) close to the sample rod shelf (1).
2. The device of claim 1, wherein: The surface of the second bracket connecting plate (8) is fixedly connected with a cross-shaped strip (12), and the cross-shaped strip (12) is connected with the cross-shaped groove (13). The upper end of the sample rod bracket (5) is in a "V" shape.
3. The device of claim 1, wherein: The sample rod storage device further comprises a plurality of fixing bolts (11), and the plurality of fixing bolts (11) are arranged in the first bracket connecting plate (6).
4. The device of claim 1, wherein: The surface of the first bracket connecting plate (6) is provided with a plurality of through holes (9). The surface of the sample rod shelf (1) is provided with a plurality of threaded holes (10), and the first bracket connecting plate (6) and the sample rod shelf (1) are fixedly connected by the plurality of fixing bolts (11).
5. The device of claim 1, wherein: The sample rod storage device is arranged in a rectangular array, and the sample rod shelf (1) is divided into four columns and four rows. The sample rod bracket (5), the first bracket connecting plate (6), the through slot (7), the second bracket connecting plate (8), the through hole (9), the threaded hole (10), the fixing bolt (11), the cross-shaped strip (12) and the cross-shaped groove (13) are arranged in a linear array on the corresponding sample rod shelf (1).
6. The device of claim 1, wherein: The sample rod bracket (5), the first bracket connecting plate (6), the through slot (7), the second bracket connecting plate (8), the through hole (9), the threaded hole (10), the fixing bolt (11), the cross-shaped strip (12) and the cross-shaped groove (13) are arranged in a linear array on the corresponding sample rod shelf (1). The rear side of the sample rod shelf (1) is provided with a plurality of first shelf connecting plates (2), and the plurality of first shelf connecting plates (2) are fixedly connected with the corresponding sample rod shelf (1). The left and right sides of the sample rod shelf (1) are provided with a plurality of second shelf connecting plates (3), and the plurality of second shelf connecting plates (3) are fixedly connected with the corresponding sample rod shelf (1). The lower end of each sample rod shelf (1) is fixedly connected with a shelf support seat (4).