Carotenoid preparation and storage device
By using nitrogen replacement and membrane separation technology in the carotenoid storage tank, combined with a liquid pump to form a circulating flow, the problem of easy oxidation of carotenoids was solved, achieving efficient storage protection and quality improvement.
Patent Information
- Application Number
- CN202423151514.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Carotenoids are easily oxidized during storage, leading to changes in their chemical structure and a decline in quality. Existing stirring methods increase the risk of oxidation.
The oxygen in the storage tank is removed by nitrogen replacement and separated by a polymer membrane. Combined with a pump, the raw material liquid is circulated to create a low-oxygen or oxygen-free storage environment.
It effectively inhibits the oxidation of carotenoids, maintains their activity and function, reduces raw material loss, improves product quality, and lowers production costs.
Smart Images

Figure CN223560319U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to carotenoid preparation technical field, specifically point to a kind of carotenoid preparation storage device. BACKGROUND
[0002] In the preparation process of carotenoid, the storage of raw material liquid is a key link. The traditional storage tank faces many problems when storing carotenoid raw material liquid. Due to its own chemical properties and physical characteristics, carotenoid is prone to precipitation in solution. In order to prevent precipitation, the conventional method is to use stirring to keep the raw material liquid in a uniform mixed state.
[0003] However, the contact area between the raw material liquid and the air is greatly increased during stirring, and the carotenoid is easily oxidized by the oxygen in the air. The polyunsaturated double bond in its molecular structure is extremely sensitive to oxidation, and the oxidation reaction will change the chemical structure of carotenoid, destroy its original function and activity, thereby reducing the quality and yield of carotenoid, and seriously affecting the preparation efficiency and economic benefit of carotenoid. SUMMARY
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a carotenoid preparation storage device, which effectively solves the problem that carotenoid is easily oxidized.
[0005] In order to achieve the above functions, the utility model adopts the following technical scheme: a carotenoid preparation storage device, comprising a storage tank, a sealing cover plate is fixedly connected to the top of the storage tank, a liquid inlet is arranged on the top of the storage tank, and a liquid outlet is arranged at the bottom of the storage tank.
[0006] A nitrogen cylinder is arranged beside the storage tank, an air inlet pipe is connected to the top of the nitrogen cylinder, a valve is installed on the air inlet pipe, an air inlet and an air outlet are further arranged on the top of the storage tank, the top end of the air inlet pipe is connected to the air inlet, and when nitrogen is filled, nitrogen molecules will rapidly diffuse and occupy space in the storage tank, and the original oxygen molecules in the storage tank will gradually diffuse to the air outlet part of the storage tank under the extrusion and diffusion action of nitrogen molecules, so as to realize the discharge of oxygen.
[0007] Preferably, a filter element is arranged at one end of the air outlet to separate oxygen and nitrogen, and the oxygen is separated out; the filter element comprises a mounting sleeve plate, a filter membrane and a fastening bolt, the mounting sleeve plate is tightly sleeved on one end of the air outlet, the filter membrane is embedded on the mounting sleeve plate and aligned with one end of the air outlet, and the fastening bolt penetrates through the mounting sleeve plate and abuts on the outer side surface of the air outlet.
[0008] Preferably, the filter membrane is a high molecular polymer membrane.
[0009] Preferably, a gas guide pipe is further connected between the gas inlet and the gas outlet, and one-way valves are mounted on the ends of the gas guide pipe close to the gas inlet and the gas outlet.
[0010] Preferably, a mounting plate is further fixed on the outer side of the storage tank, a liquid pumping device is fixedly installed on the mounting plate, a connecting top pipe and a connecting bottom pipe are respectively connected to the liquid pumping device, the connecting bottom pipe is communicated with the bottom of the storage tank, and the connecting top pipe is communicated with the side wall of the top of the storage tank.
[0011] Preferably, a pressure automatic regulating valve is further arranged on the sealing cover plate.
[0012] The utility model discloses adopt above -mentioned structure and obtain beneficial effect as follows:
[0013] 1, by the nitrogen gas that is imported to the storage tank to discharge the oxygen in it, simultaneously utilize membrane separation technology to further filter out trace oxygen in nitrogen, greatly reduced the oxygen content in the storage tank, because oxygen is the key factor that leads to carotene oxidation, by creating low oxygen even anaerobic storage environment, effectively inhibited the oxidation reaction of carotene, protected its molecular structure in the unsaturated double bond, thereby maximumly retained the activity, function and nutritional value of carotene, improved the product quality of carotene, reduced the loss of raw material due to oxidation, reduced the production cost.
[0014] 2, by setting up liquid pumping device and conveying to the top to the raw material liquid of the bottom of the storage tank, makes the raw material liquid form circulating flow in the storage tank, and this circulating flow can continuously disturb raw material liquid, prevents carotene molecule from gathering to form deposit due to local concentration excessively high or stationary state, ensures that raw material liquid always keeps uniform steady state, is favorable to the smooth progress of subsequent preparation process, improves the reliability and stability of entire preparation process. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The utility model discloses a kind of carotene preparation storage devices of overall structure schematic Figure 1 ;
[0016] Figure 2 The utility model discloses a kind of carotene preparation storage devices of overall structure schematic Figure 2 ;
[0017] Figure 3 It is a sectional view of the carotene preparation storage device of the utility model.
[0018] Figure 4 It is Figure 3 Local enlarged view of A in the utility model.
[0019] Wherein, 1, storage tank, 2, sealing cover plate, 3, liquid inlet, 4, liquid outlet, 5, nitrogen cylinder, 6, gas inlet pipe, 7, valve, 8, gas inlet, 9, gas outlet, 10, filter, 11, mounting sleeve plate, 12, filter membrane, 13, fastening bolt, 14, gas guide pipe, 15, one-way valve, 16, mounting plate, 17, liquid pump, 18, connecting top pipe, 19, connecting bottom pipe, 20, pressure automatic regulating valve. DETAILED DESCRIPTION
[0020] The technical scheme of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0021] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. The present application will be further described below in conjunction with the drawings.
[0022] As shown in Figures 1-4 The present application provides a kind of carotene preparation storage device, including storage tank 1, storage tank 1 top sealing fixed with sealing cover plate 2, sealing cover plate 2 still be equipped with pressure automatic regulating valve 20, the pressure in storage tank 1 is automatically regulated, storage tank 1 top is equipped with liquid inlet 3, storage tank 1 bottom is equipped with liquid outlet 4;
[0023] As shown in Figures 1-3 As shown in, storage tank 1 is equipped with nitrogen cylinder 5, nitrogen cylinder 5 top is connected with gas inlet pipe 6, gas inlet pipe 6 is installed with valve 7, storage tank 1 top is also equipped with gas inlet 8 and gas outlet 9, gas inlet pipe 6 top end and gas inlet 8 are connected, open the valve 7 of nitrogen cylinder 5, nitrogen is introduced into storage tank 1 by gas inlet pipe 6 and gas inlet 8, when filling nitrogen, nitrogen molecules will rapidly diffuse and occupy space in storage tank 1, and the original oxygen molecules in storage tank 1 will gradually diffuse to the part of gas outlet 9 of storage tank 1 under the extrusion and diffusion of nitrogen molecules, so as to realize the discharge of oxygen.
[0024] As shown in Figure 4As shown, the outlet 9 one end is provided with filter 10, the oxygen and nitrogen separation, oxygen is separated out; filter 10 includes mounting sleeve plate 11, filter membrane 12 and fastening bolt 13, mounting sleeve plate 11 is tightly sleeved on the one end of outlet 9, filter membrane 12 is embedded on mounting sleeve plate 11 and is aligned with the one end of outlet 9, fastening bolt 13 penetrates mounting sleeve plate 11 and abuts on the outer side of outlet 9, mounting sleeve plate 11 is fixed on the one end of outlet 9, wherein filter membrane 12 utilizes the difference of the permeation rate of different gases in the membrane, so that oxygen is preferentially permeated through the membrane and separated out, and nitrogen is enriched on the other side of the membrane;
[0025] Filter membrane 12 is a high molecular polymer membrane, and common ones include polydimethylsiloxane (PDMS), polyimide (PI) and cellulose acetate (CA) etc. PDMS membrane has good gas permeability and selectivity, and the flexible structure of its molecular chain enables small molecule gases such as oxygen to diffuse relatively easily in the membrane. PI membrane has high mechanical strength and thermal stability, and can effectively separate gases in high temperature environment. CA membrane is a traditional gas separation membrane material, which is low in cost and easy to prepare.
[0026] As shown in Figure 1 The gas inlet 8 and the gas outlet 9 are also connected with a gas guide pipe 14, and one ends of the gas guide pipe 14 close to the gas inlet 8 and the gas outlet 9 are respectively provided with a one-way valve 15, so that the filtered nitrogen gas is discharged from the gas inlet 8 through the gas guide pipe 14, facilitating the recycling of the nitrogen gas.
[0027] As shown in Figure 2 The storage tank 1 is also fixed with a mounting plate 16 on the outer side, and the mounting plate 16 is fixedly provided with a liquid pumping pump 17, and the liquid pumping pump 17 is connected with a connecting top pipe 18 and a connecting bottom pipe 19 respectively at the top and bottom, the connecting bottom pipe 19 is communicated with the bottom of the storage tank 1, and the connecting top pipe 18 is communicated with the top side wall of the storage tank 1. The liquid pumping pump 17 pumps out the raw material liquid in the storage tank 1 through the connecting bottom pipe 19 to the connecting top pipe 18, and then guides the raw material liquid into the storage tank 1 from above the storage tank 1, so that the carotenoid raw material liquid circulates in the tank body, ensuring good stirring effect and avoiding the precipitation of the carotenoid raw material liquid.
[0028] In specific use, before using the storage tank 1, the storage tank 1 is cleaned and dried to ensure that the inside of the tank body is clean and free of impurities. The carotenoid raw material liquid is slowly injected into the bottom of the storage tank 1 through the liquid inlet 3, and the liquid pumping pump 17 is started at the same time. The liquid pumping pump 17 pumps out the raw material liquid in the storage tank 1 through the connecting bottom pipe 19 to the connecting top pipe 18, and then guides the raw material liquid into the storage tank 1 from above the storage tank 1, so that the carotenoid raw material liquid circulates in the tank body, and a uniform mixing state is initially formed.
[0029] The valve 7 of the nitrogen cylinder 5 is opened, and nitrogen is introduced into the storage tank 1 through the inlet pipe 6 and the inlet 8 at a proper flow rate. As the nitrogen is continuously introduced, the air (containing oxygen) in the storage tank 1 is gradually discharged. A sensor for monitoring the oxygen content is arranged in the storage tank 1, and when the oxygen content in the tank is reduced to a preset value, the flow rate of the nitrogen can be appropriately reduced to maintain a low-oxygen environment. During the storage process, the liquid pumping pump 17 continuously works to keep the raw material liquid circulating to prevent the formation of precipitates.
[0030] The mixed gas of oxygen and nitrogen is discharged from the outlet 9, and the oxygen is separated from the gas under the action of the filter membrane 12, and the nitrogen is left in the inlet 8 and recycled through the gas guide pipe 14. The oxygen content in the storage tank 1 is greatly reduced, and by creating a low-oxygen or even oxygen-free storage environment, the oxidation reaction of carotenoids is effectively inhibited, the activity, function and nutritional value of carotenoids are maximized, the product quality of carotenoids is improved, the loss of raw materials due to oxidation is reduced, and the production cost is reduced.
[0031] The above describes the present application and its embodiments, which are not limited, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In summary, if a person skilled in the art is inspired by it, without departing from the purpose of the present application, without creative design, similar structural modes and embodiments of the technical solution can be designed, which should belong to the protection scope of the present application.
Claims
1. A carotenoid preparation and storage device, characterized in that: It includes a storage tank (1), the top of which is sealed and fixed with a sealing cover plate (2), the top of which is provided with a liquid inlet (3), and the bottom of which is provided with a liquid outlet (4); A nitrogen cylinder (5) is provided next to the storage tank (1). An air inlet pipe (6) is connected to the top of the nitrogen cylinder (5). A valve (7) is installed on the air inlet pipe (6). An air inlet (8) and an air outlet (9) are also provided on the top of the storage tank (1). The top of the air inlet pipe (6) is connected to the air inlet (8). When nitrogen is filled in, nitrogen molecules will quickly diffuse in the storage tank (1) and occupy space. The oxygen molecules originally in the storage tank (1) will gradually diffuse towards the air outlet (9) of the storage tank (1) under the squeezing and diffusion of nitrogen molecules, thereby realizing the discharge of oxygen.
2. The carotenoid preparation and storage device according to claim 1, characterized in that: The air outlet (9) is provided with a filter element (10) at one end; the filter element (10) includes a mounting plate (11), a filter membrane (12) and a fastening bolt (13). The mounting plate (11) is tightly fitted on one end of the air outlet (9), the filter membrane (12) is embedded in the mounting plate (11) and aligned with one end of the air outlet (9), and the fastening bolt (13) passes through the mounting plate (11) and abuts against the outer surface of the air outlet (9).
3. The carotenoid preparation and storage device according to claim 2, characterized in that: The filter membrane (12) is a polymer membrane.
4. The carotenoid preparation and storage device according to claim 1, characterized in that: An air guide pipe (14) is also connected between the air inlet (8) and the air outlet (9). A one-way valve (15) is installed at one end of the air guide pipe (14) near the air inlet (8) and the air outlet (9).
5. The carotenoid preparation and storage device according to claim 1, characterized in that: An installation plate (16) is fixed on the outer side of the storage tank (1). A liquid pump (17) is fixedly installed on the installation plate (16). The liquid pump (17) is connected to a top pipe (18) and a bottom pipe (19) at the top and bottom respectively. The bottom end of the bottom pipe (19) is connected to the bottom of the storage tank (1), and the top end of the top pipe (18) is connected to the top side wall of the storage tank (1).
6. The carotenoid preparation and storage device according to claim 1, characterized in that: The sealing cover plate (2) is also equipped with an automatic pressure regulating valve (20).