Chain scraper conveyor

By installing a tension adjustment mechanism and chain idlers on the chain conveyor, precise chain tension and height adjustment can be achieved, solving the problems of chain wear and unstable transportation, and improving the reliability and adaptability of the equipment.

CN223560434UActive Publication Date: 2025-11-18HEBEI XINDA IRON & STEEL GRP CO LTD
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Patent Information

Application Number
CN202423070647.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-18
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing chain conveyors lack effective limit and alarm devices. After long-term operation, the chain wears down, and the chain extension tail pulley fails to engage the teeth, causing the machine to stop. Furthermore, chain wear accelerates, and planar materials can easily enter the chain gaps, affecting the service life.

Method used

The tension adjustment mechanism is adopted, which uses adjusting parts and adjusting toothed plates to slide on the frame. Combined with electric telescopic rods and chain idlers, it realizes bidirectional tension adjustment and height adjustment of the chain, ensuring that the chain runs under appropriate tension.

Benefits of technology

It improves the service life and operational stability of chain conveyors, adapts to different height requirements, prevents chain loosening and wear, and ensures smooth transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chain scraper conveyor, which belongs to the technical field of material conveying and comprises a frame, a transmission shaft and an annular chain plate, the transmission shaft comprises a driving shaft and a driven shaft, the driving shaft and the driven shaft are rotatably arranged at two ends of the frame through mounted bearings, and connecting supports are symmetrically arranged at one end of the frame close to the driving shaft. The connecting supports are integrally connected with the outer side of the rack, adjusting plates are fixedly connected to the inner sides of the two connecting supports, sliding grooves are formed in the adjusting plates, adjusting pieces are slidably embedded in the sliding grooves, and a base allowing the rack to ascend and descend is fixedly connected to the bottom of the rack. The distance between the driven shaft and the rack can be bidirectionally adjusted through the adjusting piece arranged on the adjusting plate, the function of adjusting the tensioning degree of the chain belt is achieved, and the situation that normal transportation work is affected due to the fact that the tensioning degree is large or small is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to material conveying technical field, concretely is a chain plate conveyor. BACKGROUND

[0002] Chain plate conveyor is the abbreviation of chain plate conveyor, plate type component is installed between the chain on both sides of chain plate conveyor, so as to achieve the conveying of irregular objects, special work clamp is installed on the chain plate, and according to the work control requirement, it can be used as assembly line, or plastic steel flat top chain or stainless steel flat top chain is directly used as conveying carrier, the principle of chain plate conveyor is mainly to use a series of chains fixed on the traction chain to provide traction, and the material is conveyed along the horizontal or inclined direction with the metal plate as the carrier.

[0003] At present, the chain plate conveyor widely used in the market does not have a limiting and alarming device, the chain of the chain plate conveyor is worn out after long-time operation, the chain of the chain plate conveyor is not engaged with the tail wheel, the chain plate conveyor is damaged to cause shutdown, the face plate used for transmission is usually a flat object, which is easy to roll, and the edge of the sundries and the material is easy to enter the gap of the chain when conveying the material, and the necessary protection measures are lacked between the face plates, so as to accelerate the wear of the chain and affect the service life of the chain.

[0004] In the prior art, some patents of the tensioning structure of chain conveyor are disclosed, the utility model patent with the publication number CN217995694U discloses a tensioning structure and chain plate conveyor, a tensioning structure, wherein, including tensioning wheel, drive cylinder mechanism, rack and articulated tensioning adjusting swing arm on the rack, the tensioning adjusting swing arm is in transmission connection with the tensioning wheel, the rack is provided with a locking mechanism, the tensioning adjusting swing arm is provided with a plurality of locking matching positions facing the locking mechanism, the drive cylinder mechanism is in transmission connection with the tensioning adjusting swing arm to drive the tensioning adjusting swing arm to rotate in extension and contraction, so that any one of the plurality of locking matching positions can be matched and locked with the locking mechanism. Although the technical problems of time-consuming and labor-consuming tensioning adjustment, low efficiency, uncontrollable tensioning amount and poor reliability in the prior art are solved, but in actual use, the tensioning structure is still complex, the adjusting steps are cumbersome, the chain plate is loose again after long-term operation, and the tensioning adjustment reliability of the chain is poor, which affects the service life of the chain plate conveyor.

[0005] Therefore, the present application is produced after the inventor deeply researches the above problems. UTILITY MODEL CONTENTS

[0006] In order to overcome the problems of complex tensioning structure, complicated adjusting steps, poor reliability of chain tensioning adjustment and influence on service life of chain plate conveyor in the prior art, the utility model provides a chain plate conveyor, including frame transmission shaft and annular chain plate, the transmission shaft includes driving shaft and driven shaft, the driving shaft and the driven shaft are rotatably arranged in both ends of the frame through the belt seat bearing, the frame is symmetrically provided with the connecting support at one end close to the driving shaft, the connecting support is integrally connected with the outer side of the frame, the inner side of two connecting supports is fixedly connected with the adjusting plate, the adjusting plate is provided with the sliding groove, the sliding groove is slidably embedded with the adjusting part, the bottom of the frame is fixedly connected with the base which can lift the frame.

[0007] The tensioning adjusting mechanism is adopted to adjust the tensioning degree of the chain plate, the adjusting part arranged on the adjusting plate enables the driven shaft to be bidirectionally adjusted with the distance of the frame, the adjusting function of the tensioning degree of the annular chain plate is realized, the annular chain plate avoids the tensioning degree being too large or too small, and the normal transportation work is influenced, and through the arrangement of the base, the frame is assisted and lifted, the service life of the chain plate machine is improved, and the chain plate machine is applied in different height requirement scenes.

[0008] Further, the adjusting part includes an adjusting tooth plate, a sliding block integrally arranged in the middle of the side of the adjusting tooth plate and slidably connected with the sliding groove, and an end of the adjusting tooth plate away from the frame is fixedly connected with the driven shaft through a shaft sleeve, and an upper portion of the adjusting tooth plate is provided with a poking part for sliding of the adjusting tooth plate in the sliding groove.

[0009] Through the above technical scheme, the sliding block slidably arranged on the adjusting tooth plate is opposite to the adjusting plate, and the poking part is arranged on one side of the adjusting tooth plate to complete the adjustment of the position of the adjusting tooth plate and the adjusting plate through the poking part.

[0010] Further, the poking part includes an adjusting gear arranged at the upper end of the adjusting tooth plate and a support frame fixedly connected with the connecting support, a connecting rod is arranged through the support frame, one end of the connecting rod is fixedly connected with the adjusting gear, the other end of the connecting rod is fixedly connected with a tensioning hand wheel, and the adjusting tooth plate is provided with gear teeth corresponding to the adjusting gear and engaged with the adjusting gear.

[0011] Through the above technical scheme, the adjusting plate and the driven rod are arranged in the inner side of the connecting support, the adjusting gear matched with the adjusting rod is arranged above the adjusting plate, the tensioning hand wheel is connected with the tensioning hand wheel through the connecting rod, the adjusting tooth plate is displaced when the tensioning hand wheel is rotated, so that the distance between the driven rod and the frame is adjusted to achieve the purpose of adjusting the tensioning degree of the annular chain plate, the tensioning amount can be effectively and accurately controlled, and the reliability and stability of tensioning adjustment of related equipment are improved.

[0012] Further, the outer wall of the frame is fixed with a motor near either end of the driving shaft, the output shaft of the motor is fixedly connected with the driving shaft, and the driving sprocket for the circumferential rotation of the chain plate is arranged on the driving shaft near the inner wall of the frame.

[0013] Further, the chain plate comprises a plurality of connecting plates connected in sequence and a conveying chain fixedly connected to the two ends of the connecting plate, and the teeth of the driving sprocket and the driven sprocket are matched with the conveying chain.

[0014] Further, the base and the upper end face of the frame are provided with a lifting piece at four corners, the lifting piece comprises an electric telescopic rod fixedly arranged at the upper end of the base at four corners, and the free end of the electric telescopic rod is fixedly connected with the bottom edge of the frame through a fixed rod.

[0015] By the above technical scheme, the electric telescopic rod is arranged between the frame and the base, the frame is lifted as a whole through the extension and retraction of the telescopic rod, so that the height between the frame and the base is adjusted, and thus the height of the conveying frame can be adjusted, so that the conveying frame is suitable for different conveying conditions.

[0016] Further, the bottom of the frame is provided with a plurality of chain rollers corresponding to the conveying chain for lifting the conveying chain.

[0017] By the above technical scheme, the adjusting piece can keep the conveying chain in a tensioned state, but the tensioning wheel has a certain limit in adjusting the tightness of the conveying chain, and the conveying chain cannot work when the limit is exceeded, so as to ensure that the tensioning degree of the conveying chain is adjusted moderately, the chain rollers are arranged below the conveying chain for lifting the conveying chain, so that the adjusting of the conveying chain by the tensioning adjusting mechanism has a margin, the conveying chain is kept in a normal state, and the stable operation of the conveying groove is facilitated.

[0018] Further, the base is provided with a movable wheel at both ends of the long edge, and a brake piece is arranged in cooperation with the movable wheel.

[0019] Further, the frame comprises a frame plate and a frame frame integrally connected with the frame plate, the electric telescopic rod is fixedly connected with the bottom edge of the frame frame, and the connecting support is fixedly connected with the end of the frame frame.

[0020] Further, the connecting support is provided with a plurality of reinforcing ribs in the middle.

[0021] Beneficial effects:

[0022] The beneficial effects of the technical scheme of the utility model are as follows:

[0023] (1) the side of the frame provided with driven shaft sets adjusting gear and gear for adjusting the distance between the driven shaft and the frame to achieve the tension adjustment of the ring chain plate, and can be bidirectional movement, by rotating the tensioning hand wheel to drive the adjusting member to adjust the distance between the driven rod and the frame, to achieve the adjustment of the tension of the conveying chain, avoid the rupture of the chain caused by the large tension of the conveying chain, and also avoid the influence of the normal transportation work caused by the small tension of the conveying chain, and through the setting of the base, the frame is assisted and lifted, which improves the service life of the chain plate machine and also makes it applicable in different height requirement scenes.

[0024] (2) the adjusting rod is connected with the driven rod inside the connecting bracket, the adjusting gear matched with the adjusting rod is arranged above the adjusting rod, the adjusting gear is connected with the tensioning hand wheel through the connecting rod, so that the distance between the driven rod and the frame is adjusted to adjust the tension of the ring chain plate, the tension is effectively and accurately controlled, and the reliability and stability of the tension adjustment of the related equipment are improved.

[0025] (3) the adjusting member can keep the conveying chain in a tensioned state, but the tensioning wheel has a certain limit for adjusting the tightness of the conveying chain, when the limit is exceeded, the conveying chain will not work, in order to ensure that the tension of the conveying chain is adjusted moderately, the chain roller is arranged below the conveying chain for lifting the conveying chain, so that the tension adjustment mechanism has a margin for adjusting the conveying chain, and the conveying chain keeps a normal state, which is beneficial to the stable operation of the transportation groove. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical scheme of the embodiment of the present application, the following will briefly introduce the drawings needed to be used in the embodiment, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor.

[0027] Figure 1 is an interface diagram of the chain plate conveyor of the present application;

[0028] Figure 2 is Figure 1 the enlarged intention of mark A in the figure;

[0029] Figure 3 is a structural schematic diagram of the chain plate conveyor of the present application;

[0030] Figure 4 is Figure 3 the enlarged intention of mark B in the figure;

[0031] In the figure, 1, rack; 2, ring chain plate; 3, driving shaft; 4, driven shaft; 5, connecting support; 6, adjusting plate; 7, base; 8, adjusting tooth plate; 9, sliding block; 10, adjusting gear; 11, support frame; 12, connecting rod; 13, tension hand wheel; 14, driving sprocket; 15, driven sprocket; 16, connecting plate; 17, conveying chain; 18, electric telescopic rod; 19, fixed rod; 20, chain roller; 21, moving wheel. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts fall within the scope of the present application.

[0033] The present embodiment sets the adjusting tooth plate and gear on the side of the rack where the driven shaft is arranged, and uses the adjusting tooth plate and gear to adjust the distance between the driven shaft and the rack to realize the tension adjustment of the ring chain plate, and the adjusting tooth plate and gear can move in two directions. By rotating the tension hand wheel to drive the adjusting member to adjust the distance between the driven rod and the rack, the tension adjustment function of the two chains is realized, and the normal transportation work is not affected by the large or small tension. The specific implementation is as follows:

[0034] As shown in Figures 1-4 A chain plate conveyor, comprising a rack 1 and a transmission shaft and a ring chain plate 2, the transmission shaft comprising a driving shaft 3 and a driven shaft 4, the driving shaft 3 and the driven shaft 4 being rotatably arranged at both ends of the rack 1 through a bearing seat, the rack 1 being symmetrically provided with a connecting support 5 near one end of the driving shaft 3, the connecting support 5 being integrally connected with the outer side of the rack 1, the inner sides of the two connecting supports 5 being fixedly connected with an adjusting plate 6, a sliding groove being formed in the adjusting plate 6, and an adjusting member being slidably embedded in the sliding groove, and the bottom of the rack 1 being fixedly connected with a base 7 for lifting the rack 1.

[0035] Here, the tension adjusting mechanism is arranged on the side of the rack 1 where the driven shaft 4 is arranged to adjust the tension of the chain plate. The adjusting member on the adjusting plate 6 enables the driven shaft 4 to be adjusted in both directions to adjust the tension of the two chains. This avoids the tension being too large, which can cause the chain to break, and too small, which can affect normal transportation. The base 7 is arranged to assist in supporting and lifting the rack 1, which improves the service life of the chain plate machine and enables it to be used in different height scenarios.

[0036] Here, in order to improve the stability of the rack 1 and provide sufficient support for the connecting plate 16, a plurality of support rods are arranged between the annular chain plates 2 on the rack 1. In addition, the connecting bracket 5 is a bracket composed of a plurality of vertical rods arranged on the extension rods of the rack frame and perpendicular to the extension rods.

[0037] As a preferred embodiment, the adjusting member includes an adjusting tooth plate 8, a sliding block 9 integrally arranged on the side surface of the adjusting tooth plate 8 and slidingly connected with the sliding groove, and an adjusting gear 10 arranged on the upper end of the adjusting tooth plate 8 and fixedly connected with the driven shaft 4.

[0038] Here, the sliding block 9 on the adjusting tooth plate 8 slides relative to the adjusting plate 6, and the adjusting gear 10 is arranged on one side of the adjusting tooth plate 8 to adjust the position of the adjusting tooth plate 8 relative to the adjusting plate 6.

[0039] As a preferred embodiment, the adjusting member includes an adjusting tooth plate 8, a sliding block 9 integrally arranged on the side surface of the adjusting tooth plate 8 and slidingly connected with the sliding groove, and an adjusting gear 10 arranged on the upper end of the adjusting tooth plate 8 and fixedly connected with the driven shaft 4.

[0040] Here, the adjusting plate 6 is arranged inside the connecting bracket 5 and connected with the driven rod, and the adjusting gear 10 is arranged above the adjusting plate 6 and matched with the adjusting rod. The tensioning hand wheel 13 is connected with the tensioning hand wheel 13 through the connecting rod 12. When the tensioning hand wheel 13 is rotated, the adjusting tooth plate 8 is displaced, thereby adjusting the distance between the driven rod and the rack 1 to adjust the tension of the annular chain plate 2. This can effectively and accurately control the tension and improve the reliability and stability of the tension adjustment of related equipment.

[0041] Here, in order to prevent the adjusting tooth plate 8 and the adjusting plate 6 from sliding back to the original position after adjustment, the distance between the driven sprocket 15 and the rack 1 is changed, which causes the tension of the conveying chain 17 to change. Therefore, a limiting hole is arranged on the support bracket 11, and the limiting rod is fixed relative to the tensioning hand wheel 13.

[0042] As a preferred embodiment, a motor is fixedly arranged on the outer side wall of the frame 1 near either end of the driving shaft 3, and the output shaft of the motor is fixedly connected with the driving shaft 3. A driving sprocket 14 for the circumferential rotation of the chain plate is arranged on the inner side wall of the frame 1 near either end of the driving shaft 3. A driven sprocket 15 is arranged on the inner side wall of the adjusting toothed plate 8 near either end of the driven shaft 4.

[0043] Here, a mounting rack is arranged on the frame 1 near the driving shaft 3, and the motor is fixedly arranged on the mounting rack to provide power for the rotation of the driving shaft 3.

[0044] As a preferred embodiment, the chain plate comprises a plurality of connecting plates 16 connected in sequence and a conveying chain 17 fixedly connected to the two ends of the connecting plate 16. The teeth of the driving sprocket 14 and the driven sprocket 15 are matched with the conveying chain 17.

[0045] As a preferred embodiment, the base 7 and the upper end face of the frame 1 are provided with a lifting member, which comprises an electric telescopic rod 18 fixedly arranged on the upper end of the base 7. The free end of the electric telescopic rod 18 is fixedly connected with the bottom edge of the frame 1 through a fixed rod 19.

[0046] Here, the electric telescopic rod 18 is arranged between the frame 1 and the base 7. The frame 1 is lifted as a whole by the extension and retraction of the telescopic rod, so as to adjust the height between the frame 1 and the base 7. In this way, the height of the conveying frame can be adjusted to adapt to different conveying conditions.

[0047] As a preferred embodiment, the bottom of the frame 1 is provided with a plurality of chain idlers 20 corresponding to the conveying chain 17 for lifting the conveying chain 17.

[0048] Here, the adjusting member can keep the conveying chain 17 in a tensioned state. However, the tension adjustment of the conveying chain 17 by the tensioning wheel has a certain limit. When the limit is exceeded, the conveying chain 17 cannot work. In order to ensure that the tension adjustment of the conveying chain 17 is moderate, the chain idlers 20 are arranged below the conveying chain 17 for lifting the conveying chain 17. In this way, the tension adjustment of the conveying chain 17 by the tension adjustment mechanism has a margin, and the conveying chain 17 remains in a normal state, which is conducive to the smooth operation of the conveying groove.

[0049] As a preferred embodiment, the base 7 is provided with a moving wheel 21 at the two ends of the long edge, and a brake member is arranged in cooperation with the moving wheel 21.

[0050] As a preferred embodiment, the frame 1 comprises a frame plate and a frame frame integrally connected with the frame plate. The electric telescopic rod 18 is fixedly connected with the bottom edge of the frame frame, and the connecting support 5 is fixedly connected with the end of the frame frame.

[0051] As a preferred embodiment, the middle part of the connecting support 5 is provided with several reinforcing ribs.

[0052] The above is only a preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A chain conveyor, characterized in that, The frame (1) includes a drive shaft and an annular chain plate (2). The drive shaft includes a drive shaft (3) and a driven shaft (4). The drive shaft (3) and the driven shaft (4) are rotatably mounted on both ends of the frame (1) via bearing seats. A connecting bracket (5) is symmetrically arranged on one end of the frame (1) near the drive shaft (3). The connecting bracket (5) is integrally connected to the outer side of the frame (1). An adjusting plate (6) is fixedly connected to the inner side of the two connecting brackets (5). A sliding groove is provided on the adjusting plate (6). An adjusting component is slidably embedded in the sliding groove. A base (7) is fixedly connected to the bottom of the frame (1) for lifting and lowering the frame (1).

2. The chain conveyor according to claim 1, characterized in that, The adjusting component includes an adjusting toothed plate (8), and a slider (9) is integrally provided on the middle side of the adjusting toothed plate (8) and slidably connected to the slide groove. The end of the adjusting toothed plate (8) away from the frame (1) is fixedly connected to the driven shaft (4) through a bushing. The upper part of the adjusting toothed plate (8) is provided with a toggle member for the adjusting toothed plate (8) to slide in the slide groove.

3. A chain conveyor according to claim 2, characterized in that, The actuating component includes an adjusting gear (10) placed at the upper end of the adjusting gear plate (8) and a support frame (11) fixedly connected to the connecting bracket (5). A connecting rod (12) is provided through the support frame (11). One end of the connecting rod (12) is fixedly connected to the adjusting gear (10), and the other end of the connecting rod (12) is fixedly connected to a tension handwheel (13). The adjusting gear plate (8) has teeth that mesh with the adjusting gear (10) corresponding to the adjusting gear (10).

4. A chain conveyor according to claim 2, characterized in that, A motor is fixedly provided on the outer wall of the frame (1) near one end of the drive shaft (3). The output shaft of the motor is fixedly connected to the drive shaft (3). Both ends of the drive shaft (3) are fitted with drive sprockets (14) for the chain plate to rotate in a circular motion near the inner wall of the frame (1). Both ends of the driven shaft (4) are fitted with driven sprockets (15) close to the inner side of the adjusting tooth plate (8).

5. A chain conveyor according to claim 4, characterized in that, The chain plate includes a plurality of connecting plates (16) connected in sequence and a conveying chain (17) fixedly connected to both ends of the connecting plates (16). The teeth of the driving sprocket (14) and the driven sprocket (15) are matched with the conveying chain (17).

6. A chain conveyor according to claim 1, characterized in that, The base (7) and the frame (1) are provided with lifting components at the four corners of the upper end face. The lifting components include electric telescopic rods (18) fixedly installed at the four corners of the upper end of the base (7). The free end of the electric telescopic rod (18) is fixedly connected to the bottom edge of the frame (1) through a fixing rod (19).

7. A chain conveyor according to claim 5, characterized in that, The bottom of the frame (1) is provided with several chain rollers (20) corresponding to the conveyor chain (17) for supporting the conveyor chain (17).

8. A chain conveyor according to claim 1, characterized in that, The base (7) is provided with casters (21) at both ends of its long side, and brakes are provided in conjunction with the casters (21).

9. A chain conveyor according to claim 6, characterized in that, The frame (1) includes a frame plate and a frame frame integrally connected to the frame plate. The electric telescopic rod (18) is fixedly connected to the bottom edge of the frame frame, and the connecting bracket (5) is fixedly connected to the end of the frame frame.

10. A chain conveyor according to claim 1, characterized in that, The connecting bracket (5) has several reinforcing ribs in the middle.

Citation Information

Patent Citations

  • Tensioning structure and chain scraper conveyor

    CN217995694U