Transition roller replacement device for semi-steel cutting line conveying belt
By improving the structure of the transition roller, which consists of a mandrel, bearings, and mounting base, and combining it with a limiting component and a dust removal component, the problem of easy damage to traditional transition rollers has been solved, and the bearing life and the protection effect of the conveyor belt have been improved.
Patent Information
- Application Number
- CN202423294668.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional 90-degree cutting lines have belt conveyor roller bearings that are prone to jamming, have a short service life, and are easily damaged.
The transition roller structure consists of a mandrel, bearings, and mounting base. It is equipped with a limit component to prevent bearing wear and a dust removal component to prevent debris from entering. The use of 6900 rubber bushing bearings improves the dustproof effect.
It solves the problems of uneven force distribution and poor dust prevention on the overload roller, extends the service life of the bearing, and avoids damage to the conveyor belt.
Smart Images

Figure CN223560523U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to over roller technical field, concretely is a kind of half steel cutting line transport over roller replacement device. BACKGROUND
[0002] Traditional ninety degrees cutting line original length transport passive over roller is located below cutting knife, and roller overall size is smaller and located transport tail end, and stress is larger, and simultaneously because of more dust in transport interior, it is easy to cause bearing jam, lead to shorter bearing service life, and bearing damage will lead to over roller edge to appear breakage, and further damage transport.
[0003] Based on this, a kind of half steel cutting line transport over roller replacement device can eliminate the drawbacks of existing device. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of half steel cutting line transport over roller replacement device to solve the problems in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of half steel cutting line transport over roller replacement device, including over roller body, the over roller body is composed of mandrel, bearing and mounting seat, several bearing sleeves are outside mandrel, bolt hole is equipped at the both ends of mandrel, and mounting seat is equipped at the both ends of mandrel.
[0007] On the basis of the above technical scheme, the utility model further provides the following optional technical scheme:
[0008] In an alternative scheme: the mandrel is straight linear guide, and the straight linear guide is cylindrical structure steel bar.
[0009] In an alternative scheme: the bearing is 6900 rubber sleeve bearing.
[0010] In an alternative scheme: one end of the mounting seat is provided with screw rod, the screw rod is matched with bolt hole, and mounting hole is provided on the mounting seat.
[0011] In an alternative scheme: the mandrel is provided with limiting component for limiting bearing transverse displacement, and the limiting component is uniformly distributed along the axial direction of mandrel.
[0012] In an alternative scheme: the limiting component includes groove, spring and steel ball, the groove is provided on the mandrel, the spring and steel ball are both provided in the groove, and the spring is provided at the lower end of steel ball.
[0013] In an alternative scheme: one side of the over roller body is provided with dust removal component, and the dust removal component is fixed on the mounting seat.
[0014] In an alternative, the dust removal assembly comprises a ventilation pipe fixed on the mounting seat through connecting columns at both ends, one end of the ventilation pipe is provided with an air inlet for connecting an external air source, and the ventilation pipe is uniformly provided with air outlets on the side close to the over roller body.
[0015] Compared with the prior art, the utility model has the advantages of the following:
[0016] 1. The over roller structure composed of the mandrel, the rubber cap bearing and the mounting seat solves the problems of uneven stress, poor dustproof effect, short service life and easy damage to the belt.
[0017] 2. The limiting assembly is arranged to avoid mutual abrasion between the bearings and prolong the service life of the bearings.
[0018] 3. The dust removal assembly is arranged to prevent foreign matters from invading and damaging the bearings and further prolong the service life of the bearings. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structural schematic view of the utility model.
[0020] Figure 2 It is a structural schematic view of the utility model with the limiting assembly.
[0021] Figure 3 It is a structural schematic view of the utility model with the dust removal assembly.
[0022] Mark annotation: 100, mandrel; 101, bolt hole; 200, bearing; 300, mounting seat; 301, screw rod; 302, mounting hole; 400, limiting assembly; 401, groove; 402, spring; 403, steel ball; 500, dust removal assembly; 501, ventilation pipe; 502, connecting column; 503, air inlet; 504, air outlet. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the utility model more clear and explicit, the utility model is further described in detail below in combination with the drawings and examples.
[0024] In one embodiment, as Figure 1As shown, a semi-steel cutting line overrunning roller replacement device includes a mandrel 100, bearings 200, and mounting seats 300. The bearings 200 are sleeved on the outside of the mandrel 100. The mandrel 100 is provided with bolt holes 101 at both ends. The mounting seats 300 are arranged at both ends of the mandrel 100. During assembly, one mounting seat 300 is first mounted to one end of the mandrel 100, then the bearings 200 are inserted from the other end of the mandrel 100, and finally the other mounting seat 300 is mounted on the mandrel 100. Finally, the assembled overrunning roller body is mounted on the belt through the mounting seats 300.
[0025] In one embodiment, the mandrel 100 is a linear guide rail with a diameter of 10 mm, which is a cylindrical steel rod.
[0026] In one embodiment, the bearings 200 are 6900 rubber sleeve bearings, which have better dustproof effect than ordinary bearings.
[0027] In one embodiment, as shown, Figure 1 the mounting seat 300 is provided with a screw rod 301 at one end, which matches the bolt hole 101. The mounting seat 300 is provided with mounting holes 302. The mounting seat 300 is connected with the mandrel 100 through bolts. The assembled overrunning roller body is mounted on the belt through the mounting holes 302.
[0028] In one embodiment, as shown, Figure 2 to avoid mutual wear between the bearings 200 and improve the service life of the bearings 200, a limiting assembly 400 for limiting the lateral displacement of the bearings 200 is arranged on the mandrel 100. The limiting assembly 400 is uniformly distributed along the axial direction of the mandrel 100.
[0029] In one embodiment, as shown, Figure 2 the limiting assembly 400 includes grooves 401, springs 402, and steel balls 403. The grooves 401 are arranged on the mandrel 100. The springs 402 and the steel balls 403 are arranged in the grooves 401. The springs 402 are arranged at the lower end of the steel balls 403. When the bearings 200 are inserted into the mandrel 100, the steel balls 403 will move downward under the action of the bearings 200 and external force. After the bearings 200 pass through the steel balls 403, the steel balls 403 will return to the original position under the action of the springs 402. The bearings 200 are sequentially installed between the two steel balls 403, and the lateral movement of the bearings 200 is limited by the steel balls 403.
[0030] In one embodiment, as shown, Figure 3 to prevent foreign matter from invading and causing damage to the bearings 200, a dust removal assembly 500 is arranged on one side of the overrunning roller body. The dust removal assembly 500 is fixed on the mounting seat 300.
[0031] In one embodiment, asFigure 3 As shown, the dust removal assembly 500 includes a ventilation pipe 501 fixed on the mounting seat 300 through connecting columns 502 at both ends, one end of the ventilation pipe 501 is provided with an air inlet 503 for connecting an external air source, and the ventilation pipe 501 is uniformly provided with air outlets 504 on the side close to the over roller body. In use, the external air source is connected to the air inlet 503, and the air is blown to the bearing 200 through the ventilation pipe 501 and the air outlets 504, so as to achieve the purpose of dust removal.
[0032] The above embodiment discloses a half-steel cutting line over roller replacement device, which adopts the structure of sleeving a plurality of bearings 200 on the core rod 100 to replace the roller surface with the bearings 200. In assembly, one mounting seat 300 is first mounted to one end of the core rod 100, then the bearings 200 are inserted from the other end of the core rod 100, and finally the other mounting seat 300 is mounted on the core rod 100. Finally, the assembled over roller body is mounted on the belt through the mounting seat 300. In order to avoid mutual abrasion between the bearings 200 and improve the service life of the bearings 200, a limiting assembly 400 can be arranged on the core rod 100 to limit the lateral movement of the bearings 200. In order to prevent foreign matter from invading and causing damage to the bearings 200, a dust removal assembly 500 can be arranged on one side of the over roller body.
[0033] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A replacement device for a transition roller on a semi-steel cutting line conveyor belt, comprising a transition roller body, characterized in that, The transition roller body is composed of a mandrel (100), bearings (200) and mounting base (300). Several bearings (200) are sleeved on the outside of the mandrel (100). Bolt holes (101) are provided at both ends of the mandrel (100). The mounting base (300) is provided at both ends of the mandrel (100).
2. The device for replacing the conveyor belt transition roller on a semi-steel cutting line according to claim 1, characterized in that, The core rod (100) is a linear guide rail with a diameter of 10mm, and the linear guide rail is a cylindrical steel rod.
3. The device for replacing the conveyor belt transition roller on a semi-steel cutting line according to claim 1, characterized in that, The bearing (200) is a 6900 rubber bushing bearing.
4. The device for replacing the conveyor belt transition roller on a semi-steel cutting line according to claim 1, characterized in that, The mounting base (300) has a screw (301) at one end, the screw (301) is matched with the bolt hole (101), and the mounting base (300) is provided with a mounting hole (302).
5. The device for replacing the conveyor belt transition roller on a semi-steel cutting line according to claim 1, characterized in that, The mandrel (100) is provided with a limiting component (400) for limiting the lateral displacement of the bearing (200), and the limiting component (400) is evenly distributed along the axial direction of the mandrel (100).
6. The device for replacing the conveyor belt transition roller on a semi-steel cutting line according to claim 5, characterized in that, The limiting component (400) includes a groove (401), a spring (402) and a steel ball (403). The groove (401) is located on the mandrel (100). The spring (402) and the steel ball (403) are both located in the groove (401). The spring (402) is located at the lower end of the steel ball (403).
7. The device for replacing the conveyor belt transition roller on a semi-steel cutting line according to claim 1, characterized in that, A dust removal assembly (500) is provided on one side of the transition roller body, and the dust removal assembly (500) is fixed on the mounting base (300).
8. The device for replacing the conveyor belt transition roller on a semi-steel cutting line according to claim 7, characterized in that, The dust removal assembly (500) includes a ventilation pipe (501), which is fixed to the mounting base (300) by connecting posts (502) at both ends. One end of the ventilation pipe (501) is provided with an air inlet (503) for connecting to an external air source. The ventilation pipe (501) has air outlets (504) evenly distributed on the side of the transition roller body.