Flanging and flattening device for film production
By driving a cam with a drive motor to move a connecting rod, the film production flange flattening device can achieve multiple flattening operations, solving the problem of poor single flattening effect in existing devices and improving the flattening effect and quality of the film.
Patent Information
- Application Number
- CN202423324325.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the current film production process, the film is prone to edge flipping during the winding process. The existing flattening device can only perform flattening once, which is ineffective and affects the film quality.
A film production edge-flipping and flattening device was designed. The device uses a drive motor to drive the cam to rotate, and the connecting rod drives the mounting plate and flattening roller group to move back and forth to achieve multiple flattening. The device is combined with a guide slide rail to improve stability and is equipped with an edge-pressing component for pre-flattening.
By performing multiple flattening and pre-flattening processes, the flattening effect of the film was significantly improved, thereby enhancing the quality of the film.
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Figure CN223560941U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of film production technology, especially to a film production edge turning and flattening device. BACKGROUND
[0002] During the production and winding of the film, as the winding diameter increases, the pulling force increases, which causes the film edges to turn up. Therefore, the film edges need to be flattened during the film processing.
[0003] For example, a patent with the application number 202420345928.2 discloses a film edge turning and flattening device. The device includes a base, two clamps symmetrically installed on the top side of the base, a rotating shaft installed between the two clamps, a winding roller on the rotating shaft, a sliding slot on the side of the two clamps above the winding roller, and a sliding rod installed between the two sliding slots. When the film is wound, the device adjusts the speed of the winding roller through the driving element and the connecting rod, ensuring that the speed of the film being wound remains unchanged. When the film edges are flattened, the device prevents uneven heating of the film caused by the increase in winding speed, which may lead to incomplete flattening of the film and affect the quality of the film.
[0004] According to the description in paragraph
[0026] , when the film is processed and wound, the film edges are flattened by the flattening piece 12, and then the rotating shaft 3 is driven to rotate by the driving element 11, which in turn drives the winding roller 4 to rotate, thereby winding the processed film.
[0005] As shown in the above content and the accompanying drawings, the flattening piece of the device is fixed in position, and it can only flatten the film once, which is not very effective. Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. UTILITY MODEL CONTENT
[0006] The utility model aims to provide a film production edge turning and flattening device that can effectively solve the above-mentioned technical problems.
[0007] To achieve the purpose of the utility model, the following technical solutions are adopted:
[0008] A film production edge turning and flattening device includes a frame, a guide roller, a heating roller, a flattening roller set, and a winding roller installed on the frame in sequence.
[0009] The two ends of the flattening roller set are provided with mounting plates, the rotating shaft of the flattening roller set is connected with the mounting plates, and the surface of the frame is provided with a driving assembly that drives the mounting plates to move back and forth to drive the flattening roller set to move horizontally.
[0010] The driving assembly comprises a driving motor fixedly connected with the rack, a cam fixedly installed at an end of a driving shaft of the driving motor, and a connecting rod hingedly connected with the cam at one end, and the other end of the connecting rod is hingedly connected with the mounting plate.
[0011] Further, a guide slide rail is mounted on the surface of the rack, and the bottom of the mounting plate is slidingly connected with the guide slide rail.
[0012] Further, a pressing element is arranged on the rack and located at the feeding side of the flattening roller set.
[0013] Further, a fixing assembly is arranged on the rack at both ends of the winding roller, and the winding roller is detachably connected with the fixing assembly.
[0014] Further, the fixing assembly comprises a rotating shaft rotatably connected with the rack at one end, a tapered plug slidingly connected with the rotating shaft at the other end, a moving seat threadedly connected with the rotating shaft, and a cylindrical spring abutting against the moving seat and the tapered plug at both ends.
[0015] Compared with the prior art, the film production flanging and flattening device has the following beneficial effects: the film production flanging and flattening device drives the cam to rotate through the driving motor, so that the connecting rod drives the mounting plate and the flattening roller set to reciprocate, thereby repeatedly flattening the film multiple times, which can effectively improve the flattening effect and improve the film quality. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description.
[0017] Figure 1 The drawings show a structure diagram of the film production flanging and flattening device.
[0018] Figure 2 The drawings show a structure diagram of the film production flanging and flattening device. Figure 1 The drawings show a structure diagram of the film production flanging and flattening device.
[0019] Figure 3 The drawings show a structure diagram of the film production flanging and flattening device. Figure 1 The drawings show a structure diagram of the film production flanging and flattening device.
[0020] In the drawings, the numbers indicate: 1, rack; 2, guide roller; 3, heating roller; 4, flattening roller set; 5, winding roller; 6, mounting plate; 7, driving motor; 8, cam; 9, connecting rod; 10, guide slide rail; 11, pressing element; 12, rotating shaft; 13, tapered plug; 14, moving seat; 15, cylindrical spring; 16, pulley set; 17, rotating shaft motor. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the utility model embodiment clearer, the following will combine the technical scheme in the utility model embodiment to make clear and complete description, obviously, the described embodiment is part of the utility model, rather than all the embodiments.
[0022] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "transverse", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the protection scope of the utility model. When a component is referred to as "fixed to" another component, it can be directly on the other component or there can be a middle component. When a component is referred to as "connected to" another component, it can be directly connected to the other component or there can be a middle component. When a component is referred to as "provided on" another component, it can be directly provided on the other component or there can be a middle component. The terms "vertical", "horizontal", "left", "right" and the like used in this paper are only for illustrative purposes.
[0023] The utility model discloses a turn -up flattening device for film production will make clear complete explanation below in combination with the drawings.
[0024] As Figures 1 to 3 The utility model provides a turn -up flattening device for film production, including frame 1, the frame 1 is sequentially provided with guide roller 2, heating roller 3, flattening roller group 4 and winding roller 5, the film is sequentially connected and wound on winding roller 5 and is wound after passing through guide roller 2, heating roller 3, flattening roller group 4, the guide roller 2 is used for guiding film feed, the heating roller 3 is used for heating film, makes it soften and is convenient for subsequent flattening, flattening roller group 4 is used for flattening film, flattening roller group 4 is formed by the flattening roller on the both sides of film, two flattening rollers are contacted with film simultaneously, and the spacing between two flattening rollers is the thickness of film, when the film appears turn -up, can flatten film.
[0025] Among them, as Figure 2 The utility model discloses a turn -up flattening device for film production, including frame 1, the frame 1 is sequentially provided with guide roller 2, heating roller 3, flattening roller group 4 and winding roller 5, the film is sequentially connected and wound on winding roller 5 and is wound after passing through guide roller 2, heating roller 3, flattening roller group 4, the guide roller 2 is used for guiding film feed, the heating roller 3 is used for heating film, makes it soften and is convenient for subsequent flattening, flattening roller group 4 is used for flattening film, flattening roller group 4 is formed by the flattening roller on the both sides of film, two flattening rollers are contacted with film simultaneously, and the spacing between two flattening rollers is the thickness of film, when the film appears turn -up, can flatten film.
[0026] The driving assembly comprises a driving motor 7, a cam 8 and a connecting rod 9.
[0027] The driving motor 7 is mounted on the frame 1, the cam 8 is mounted on the driving shaft end of the driving motor 7, a hinged rod is mounted at the surface edge of the cam 8, one end of the connecting rod 9 is hinged with the hinged rod, and the other end is hinged with the mounting plate 6.
[0028] In use, the cam 8 is driven to rotate by the driving motor 7, so that the connecting rod 9 drives the mounting plate 6 and the flattening roller set 4 to move back and forth, thereby repeatedly flattening the film, which can effectively improve the flattening effect and improve the film quality.
[0029] In addition, in order to improve the stability of the flattening roller set 4 during the reciprocating movement, a guide rail 10 is mounted on the surface of the frame 1, and the bottom of the mounting plate 6 is slidably connected with the guide rail 10, which is used to guide the movement of the mounting plate 6 and improve its stability.
[0030] At the same time, in order to further improve the flattening effect, an edge pressing member 11 is also mounted on the frame 1, which is located on the feeding side of the flattening roller set 4 and can pre-flatten the edges of the film to improve the flattening effect.
[0031] Specifically, in this embodiment, in order to facilitate the dismounting and mounting of the winding roller 5, a fixing assembly is arranged on the frame 1 at both ends of the winding roller 5, and the winding roller 5 is detachably connected with the fixing assembly.
[0032] As shown in Figure 3 The fixing assembly comprises a rotating shaft 12, a tapered plug 13, a moving seat 14 and a cylindrical spring 15.
[0033] One end of the rotating shaft 12 is rotatably connected with the frame 1, and one of the rotating shafts 12 is drivenly connected with a rotating shaft 12 motor through a belt pulley set 16 to drive the winding roller 5 to rotate; the tapered plug 13 is slidably connected at the other end of the rotating shaft 12, and is used to connect the winding roller 5; the moving seat 14 is threadedly connected with the rotating shaft 12; the cylindrical spring 15 is sleeved outside the rotating shaft 12, and the two ends are respectively abutted with the moving seat 14 and the tapered plug 13.
[0034] When the winding roller 5 is mounted or dismounted, the tapered plug 13 is directly pulled to separate it from the winding roller 5, which is convenient to operate; in addition, by arranging the movable moving seat 14, the fixing assembly can be applied to winding rollers 5 of different lengths, which has high flexibility.
[0035] The working principle of the device is as follows:
[0036] In use, the film is made to enter through the guide roller 2, and then is heated through the heating roller 3, is edge-pressed through the edge-pressing member 11, is flattened through the flattening member, and is wound on the winding roller 5; after winding is completed, the conical plug 13 is pulled to separate it from the winding roller 5, so that the winding roller 5 is replaced.
[0037] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and details are not described herein, and the contents not described in detail in the description belong to the prior art known to the person skilled in the art.
[0038] Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the utility model.
Claims
1. A flanging and flattening device for film production, characterized in that: The machine includes a frame, on which guide rollers, heating rollers, flattening rollers and take-up rollers are arranged in sequence. Mounting plates are provided at both ends of the flattening roller assembly. The rotating shaft of the flattening roller assembly is rotatably connected to the mounting plate. A drive assembly is installed on the surface of the frame to drive the mounting plate to move horizontally and thus drive the flattening roller assembly to move back and forth. The drive assembly includes a drive motor fixedly connected to the frame, a cam fixedly mounted on the end of the drive shaft of the drive motor, and a connecting rod with one end hinged to the cam, the other end of the connecting rod being hinged to the mounting plate.
2. The flanging and flattening device for film production according to claim 1, characterized in that: The surface of the frame is equipped with guide rails, and the bottom of the mounting plate is slidably connected to the guide rails.
3. The flanging and flattening device for film production according to claim 2, characterized in that: The frame is equipped with fixing components at both ends of the take-up roller, and the take-up roller is detachably connected to the fixing components.
4. The flanging and flattening device for film production according to claim 3, characterized in that: The fixing assembly includes a rotating shaft rotatably connected to the frame at one end, a tapered plug slidably connected to the other end of the rotating shaft, a movable seat threadedly connected to the rotating shaft, and cylindrical springs at both ends respectively abutting against the movable seat and the tapered plug.
Citation Information
Patent Citations
Thin film flanging and flattening device
CN221587505U