Wire feeding device applied to wire production
By introducing a straightening mechanism and a winding mechanism into the wire feeding device, and utilizing the staggered arrangement of clamping wheels and pressure wheels and the reciprocating motor drive, the problems of wire inability to be straightened and unstable tension are solved, realizing the straightness control and automated winding of the wire, thus improving wire quality and production efficiency.
Patent Information
- Application Number
- CN202422667616.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In the existing conductor production process, the wire feeding device cannot effectively correct the conductor and cannot stably control the tension, which affects the conductor quality and production efficiency.
A wire feeding device was designed, comprising a straightening mechanism and a winding mechanism. By utilizing the cooperation of clamping wheels and pressure wheels, combined with reciprocating adjustment components and winding components, and through the staggered arrangement of clamping wheels and pressure wheels and the drive of a reciprocating motor, the automatic feeding and winding of the wire is achieved, ensuring the straightness and tension stability of the wire during the conveying process.
It effectively corrects the straightness of the conductor, improves the quality of subsequent processing, and reduces manual intervention through automated winding, thereby improving production efficiency and automation level.
Smart Images

Figure CN223561015U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire conveying and take-up technology, and more specifically, to a wire feeding device used in conductor production. Background Technology
[0002] In the production of electrical conductors, the conductors undergo multiple processing steps, such as straightening, cleaning, and coating. These steps typically require the conductors to maintain a certain tension and straightness to ensure processing quality and efficiency. Existing technology, as disclosed in patent application CN112591553B, presents a reciprocating electrical conductor winding device. However, this conductor feeding device suffers from insufficient conductor straightening capability and unstable tension control. These problems not only affect conductor quality but also reduce production efficiency. Therefore, developing a feeding device that can effectively straighten conductors and stably control conductor tension has become an urgent need in the industry. Utility Model Content
[0003] The purpose of this invention is to provide a wire feeding device for wire production, so as to solve the problems in the prior art where the wire feeding device cannot effectively correct the wire and cannot effectively wind it up.
[0004] This utility model is achieved through the following technical solution:
[0005] A wire feeding device for conductor production includes a wire feeding module with a straightening mechanism and a winding mechanism. The straightening mechanism includes a pressing cylinder, a pressing platform, and a fixed platform. The pressing platform is fixed to the bottom of the pressing cylinder and positioned above the fixed platform. The pressing platform moves up and down via the pressing cylinder. Clamping wheels and pressure wheels are provided on both the pressing platform and the fixed platform. A winding mechanism is located on one side of the fixed platform. The winding mechanism includes a reciprocating adjustment component and a winding component, which are configured to cooperate. The cooperation between the clamping wheel and the pressure wheel can effectively straighten the conductor, ensuring its straightness during feeding and thus improving the quality of subsequent processing.
[0006] Furthermore, both the pressing platform and the fixed platform are equipped with two clamping wheels, which are symmetrically arranged on both sides of the pressing platform or the fixed platform, and the clamping wheels on the pressing platform and the fixed platform are correspondingly arranged.
[0007] Furthermore, the clamping rollers of the pressing platform and the clamping rollers of the fixed platform are arranged alternately.
[0008] Furthermore, the reciprocating adjustment assembly includes two mounting brackets, with a reciprocating lead screw and a guide slide rod between them. The reciprocating lead screw is connected to a reciprocating motor, which is fixed to the outside of the mounting bracket. A sliding seat is threaded onto the reciprocating lead screw, and a wire clamping wheel I is mounted on the sliding seat. The sliding seat is slidably connected to the guide slide rod. A clamping slide rod is located at the top of the two mounting brackets, and a wire clamping wheel II slides on the clamping slide rod, cooperating with the wire clamping wheel I. The reciprocating motor drives the reciprocating lead screw to move the sliding seat. Combined with the contact sensor on the guide slide rod, automatic wire feeding and winding can be achieved, reducing manual intervention and improving production efficiency and automation level.
[0009] Furthermore, the clamping slide bar is connected to the mounting bracket via a clamping spring.
[0010] Furthermore, contact sensors are provided at both ends of the guide slide rod.
[0011] Furthermore, the winding assembly includes a rotating shaft frame, a rotating shaft is provided between the rotating shaft frames, a connecting roller is keyed to the rotating shaft, a winding motor is connected to the rotating shaft, and the winding motor is located on the outside of the rotating shaft frame.
[0012] Furthermore, the sliding seat is connected to the wire clamping wheel I via a rotating wheel bearing, causing the wire clamping wheel I to rotate around the sliding seat, thereby reducing friction with the wire.
[0013] Furthermore, a tension guide wheel is provided on one side of the correction mechanism, and the tension guide wheel is fixed to the fixed platform by a spring. This prevents the wire from being stretched too tightly and from breaking.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This invention features a straightening mechanism installed before the winding structure, which can effectively straighten the wire and ensure its straightness during transport, thereby improving the quality of subsequent processing. The winding mechanism uses a combination of a reciprocating adjustment component and a winding component. The reciprocating screw drives the wire clamping wheel to move laterally, so that the wire can be tightly arranged together after winding, achieving orderly winding of the wire and facilitating its subsequent use. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the reciprocating adjustment component of this utility model;
[0018] Figure 3 This is a schematic diagram of the wire winding roller of this utility model.
[0019] In the diagram: 1. Fixed platform; 2. Pressing cylinder; 3. Clamping wheel; 4. Pressing wheel; 5. Pressing platform; 6. Wire clamping wheel I; 7. Wire clamping wheel II; 8. Connecting roller; 9. Mounting bracket; 10. Reciprocating screw; 11. Reciprocating motor; 12. Contact sensor; 13. Guide slide rod; 14. Pressing slide rod; 15. Tensioning guide wheel. Detailed Implementation
[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Based on the embodiments in this application, other similar embodiments obtained by those skilled in the art without creative effort should all fall within the scope of protection of this application. Furthermore, the directional terms mentioned in the following embodiments, such as "up," "down," "left," and "right," are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for illustrative purposes and not for limiting the creation of this utility model.
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] Example 1: A wire feeding device used in conductor production, such as... Figures 1-3 As shown, the device includes a wire feeding module, which is equipped with a straightening mechanism and a winding mechanism. The straightening mechanism includes a pressing cylinder 2, a pressing platform 5, and a fixed platform 1. The pressing platform 5 is fixed to the bottom of the pressing cylinder 2 and is positioned above the fixed platform 2. The pressing platform 5 moves up and down via the pressing cylinder 2. Clamping wheels 3 and pressing wheels 4 are provided on both the pressing platform 5 and the fixed platform 1. A winding mechanism is located on one side of the fixed platform 1. The winding mechanism includes a reciprocating adjustment component and a winding component, which are configured to work together. The cooperation of the clamping wheel 3 and the pressing wheel 4 effectively straightens the wire, ensuring its straightness during the feeding process and thus improving the quality of subsequent processing.
[0023] Example 2: A wire feeding device used in conductor production, such as... Figure 1 As shown, both the pressing platform 5 and the fixed platform 1 are equipped with two clamping wheels 3. The two clamping wheels 3 are symmetrically arranged on both sides of the pressing platform 5 or the fixed platform 1, and the clamping wheels 3 on the pressing platform 5 and the fixed platform 1 are correspondingly arranged. The pressing wheel 4 of the pressing platform 5 and the pressing wheel 4 of the fixed platform 1 are arranged alternately.
[0024] like Figure 2As shown, the reciprocating adjustment assembly includes two mounting brackets 9, with a reciprocating screw 10 and a guide slide rod 13 positioned between them. The reciprocating screw 10 is connected to a reciprocating motor 11, which is fixed to the outside of the mounting bracket 9. A sliding seat is threaded onto the reciprocating screw 10, and a wire clamping wheel I6 is mounted on the sliding seat. The sliding seat is slidably connected to the guide slide rod 13. A clamping slide rod 14 is located at the top of the two mounting brackets 9, and a wire clamping wheel II7 slides on the clamping slide rod 14, cooperating with the wire clamping wheel I6. The reciprocating motor 11 drives the reciprocating screw 10 to move the sliding seat. Combined with the contact sensor 12 on the guide slide rod 13, automatic wire feeding and winding can be achieved, reducing manual intervention and improving production efficiency and automation. The clamping slide rod 14 is connected to the mounting bracket 9 via a clamping spring. Contact sensors 12 are located at both ends of the guide slide rod 13. When the reciprocating slider touches the sensor, the reciprocating motor 11 reverses the movement of the slider seat.
[0025] The winding assembly includes a rotating shaft frame with a rotating shaft between the frames. A connecting roller 8 is keyed to the rotating shaft, allowing the connecting roller 8 to rotate with the shaft. After winding is complete, the connecting roller 8 can be detached from the rotating shaft. A winding motor is connected to the rotating shaft and is located on the outside of the rotating shaft frame. The sliding seat is connected to the wire clamping wheel I6 via a rotating wheel bearing, allowing the wire clamping wheel I6 to rotate around the sliding seat, reducing friction with the wire. A tensioning guide wheel 15 is provided on one side of the straightening mechanism, and the tensioning guide wheel 15 is fixed to the fixed platform 1 by a spring. This prevents the wire from being stretched too tightly and from breaking. Other aspects are the same as in Embodiment 1.
[0026] In use, the lowering cylinder 2 is raised, and the wire passes around the tensioning guide wheel 15 and is placed sequentially on the left clamping wheel 3, the three middle clamping wheels 4, and the right clamping wheel 3. It then passes between the clamping wheel I 6 and the clamping wheel II 7 and is wound onto the connecting roller 8. The lowering cylinder 2 is pressed down, and the clamping wheels 4 of the lowering platform 5 descend accordingly. The pressure provided by the staggered clamping wheels 4 straightens and tightens the wire, clamping it in the current position, thus ensuring the normal and accurate execution of subsequent processing. The winding motor and reciprocating motor 11 are started, and the clamping wheels I and II follow the moving sliding seat, thereby driving the wire to move laterally. Figure 3 As shown, this allows the wires to be tightly arranged together after being wound on the connecting roller 8, avoiding gaps between the wires and preventing the connecting roller 8 from becoming tangled or knotted during winding.
[0027] The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made in accordance with the scope of this application should still fall within the scope of the present invention.
Claims
1. A wire feeding device applied to wire production, comprising a wire feeding module, characterized in that: The wire feeding module is provided with a correcting mechanism and a winding mechanism, the correcting mechanism comprises a pressing cylinder (2), a pressing platform (5) and a fixed platform (1), the pressing platform (5) is fixed at the bottom of the pressing cylinder (2), the pressing platform (5) and the fixed platform (1) are provided with clamping wheels (3) and pressing wheels (4), one side of the fixed platform (1) is provided with the winding mechanism, and the winding mechanism comprises a reciprocating adjusting assembly and a winding assembly.
2. The wire feeding device for wire production according to claim 1, characterized in that: The pressing platform (5) and the fixed platform (1) are provided with two clamping wheels (3), the two clamping wheels (3) are symmetrically arranged on the two sides of the pressing platform (5) or the fixed platform (1), and the clamping wheels (3) on the pressing platform (5) and the fixed platform (1) are correspondingly arranged.
3. The wire feeding device for wire production according to claim 2, characterized in that: The pressing wheel (4) of the pressing platform (5) is staggered with the pressing wheel (4) of the fixed platform (1).
4. The wire feeding device for wire production according to claim 1, characterized in that: The reciprocating adjusting assembly comprises two mounting frames (9), a reciprocating lead screw (10) and a guide sliding rod (13) are arranged between the two mounting frames (9), a reciprocating motor (11) is connected to the reciprocating lead screw (10), the reciprocating motor (11) is fixed outside the mounting frame (9), a sliding seat is threadedly connected to the reciprocating lead screw (10), the sliding seat is provided with a wire clamping wheel I (6), and the sliding seat is slidably connected with the guide sliding rod (13); the two mounting frames (9) are provided with pressing sliding rods (14) at the top, the pressing sliding rods (14) are slidably provided with wire clamping wheel II (7), and the wire clamping wheel II (7) is arranged in cooperation with the wire clamping wheel I (6).
5. The wire feeding device for wire production according to claim 4, characterized in that: The pressing sliding rod (14) is connected with the mounting frame (9) through a pressing spring.
6. The wire feeding device for wire production according to claim 5, characterized in that: Both ends of the guide sliding rod (13) are provided with contact sensors (12).
7. The wire feeding device for wire production according to claim 1, characterized in that: The winding assembly comprises a rotating shaft frame, rotating shafts are arranged between the rotating shaft frames, the rotating shafts are journally connected with wire connecting rollers (8), and winding motors are connected with the rotating shafts and arranged outside the rotating shaft frames.
8. The wire feeding device for wire production according to claim 4, characterized in that: The sliding seat is connected with the wire clamping wheel I (6) through a rotating wheel bearing.
9. The wire feeding device for wire production according to claim 1, characterized in that: One side of the correcting mechanism is provided with a tensioning guide wheel (15), and the tensioning guide wheel (15) is fixed on the fixed platform (1) through a spring.
Citation Information
Patent Citations
Reciprocating wire winding device
CN112591553B