High-speed airflow self-control silk threading and filament collecting device
The high-speed airflow self-controlled silk threading and gathering device realizes automated silk threading, solves the problem of high difficulty in silk threading, and improves the uniformity and grade of silk.
Patent Information
- Application Number
- CN202423188145.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing silk reeling processes, the thread gatherer is difficult to thread, labor-intensive, and has a short lifespan, resulting in reduced uniformity and grade of the silk.
A high-speed airflow self-controlled threading and gathering device is adopted, which utilizes a negative pressure threading device and a photoelectric sensor, combined with lifting and swinging devices, to achieve automated threading, reduce the difficulty of operation and improve threading efficiency.
It improves the efficiency of threading, reduces labor intensity, extends the service life of the thread gatherer, and enhances the uniformity and grade of the silk.
Smart Images
Figure CN223561763U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a silk reeling equipment technical field, concretely is high -speed airflow self -control silk -threading set -up device. BACKGROUND
[0002] In the silk reeling industry, many cocoon set-up is a very key silk reeling process, and the set-up device, commonly known as porcelain eye (magnetic eye), plays an important role. Although the set-up device seems simple in structure, it is not.
[0003] For example: 20 / 22 denier, the set-up device small hole diameter is 0.15-0.17 mm, in the environment state of wet silk, wet hand, it is easy to talk to manually thread a fine silk through 0.15-0.17 mm ceramic small hole.
[0004] In order to overcome this bottleneck, the following methods are usually used to overcome: 1, young (35 years old below) deft, good female operator of visual acuity, labor skill requirement is high;2, thinning the thickness of the set-up device small hole area, i.e. the depth of the small hole. The depth of the small hole increases, and the silk threading difficulty increases geometrically, and the thinning of the small hole area will cause the short service life of the set-up device, which cannot withstand the wear of real silk, and the replacement frequency of the set-up device increases, and at the same time, the function of the set-up device to the real silk finishing is weakened, which will reduce the evenness of the real silk, increase the class node and reduce the grade of the real silk. CONTENT OF THE UTILITY MODEL
[0005] The utility model provides a high -speed airflow self -control silk -threading set -up device to solve the technical problems of the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a high -speed airflow self -control silk -threading set -up device, including base, the base is installed through mounting part and is provided with negative pressure suction device, the negative pressure suction device is vacuum generator and compressed air system, the compressed air system is connected with the air inlet of vacuum generator, the suction nozzle of vacuum generator faces upwards, when the set-up device is placed on the suction nozzle, the compressed air system is started to output high -speed air, and the suction force generated on the suction nozzle can suck the real silk through the porcelain eye.
[0007] Preferably, the suction nozzle of the negative pressure suction device is provided with a photoelectric sensor, which can start the negative pressure suction device when the set-up device is detected in place to suck the real silk through the porcelain eye.
[0008] Preferably, the mounting part includes a lifting device that can lift the negative pressure suction device, which can conveniently lift the suction nozzle to an appropriate height to cope with different application scenarios and personnel, and also facilitate storage.
[0009] Preferably, the lifting device adopts a pneumatic cylinder, the output end of the pneumatic cylinder is connected with the negative pressure suction device, and the pneumatic cylinder is fixed on the base.
[0010] Preferably, the mounting component comprises a swing device that can cause the negative pressure thread suction device to swing back and forth on a horizontal plane, facilitating storage under the operation table and not interfering with other operations when not in use.
[0011] Preferably, the swing device comprises a stand column and a first mounting plate, the stand column is mounted on the base, and the first mounting plate is rotationally mounted on the stand column.
[0012] Preferably, the suction nozzle in the negative pressure thread suction device has a diameter smaller than the maximum diameter of the bottom of the collector, facilitating positioning.
[0013] Preferably, the bottom of the base is provided with universal wheels, facilitating movement.
[0014] The beneficial effects of the utility model lie in: the utility model can quickly and accurately thread, improves threading efficiency, reduces labor difficulty, simultaneously liberates the aperture depth of the small hole of the collector, thereby improving the wear resistance of the collector, so that the collector also improves the knot removal effect on silk, improves the uniformity of silk, and improves the purity grade. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The utility model is a structural schematic view.
[0016] In the figure: 1, base; 2, stand column; 3, first mounting plate; 4, limiting step; 5, guide column; 6, limiting plate; 7, air cylinder; 8, second mounting plate; 9, controller; 10, vacuum generator; 11, pipeline; 12, compressed air system; 13, suction nozzle; 14, photoelectric sensor; 15, collector; 16, porcelain eye; 17, universal wheel. DETAILED DESCRIPTION
[0017] The technical scheme of the utility model will be further specifically explained below by combining with the drawings.
[0018] Embodiment: high-speed airflow self-control threading collector device, like Figure 1As shown, the mounting part includes a base, the mounting part includes a stand arranged on one side of the base, a first mounting plate is rotationally connected to the stand, a cylinder is fixed to the first mounting plate, a limiting step is arranged on the stand and is used for limiting the position of the first mounting plate, guide columns are arranged at four corners of the first mounting plate, two limiting plates are arranged on the guide columns, a second mounting plate is connected to the output end of the cylinder and is slidingly arranged on the guide columns and moves between the two limiting plates, a negative pressure thread suction device and a controller are fixed to the second mounting plate, the controller is integrated with a control panel, the negative pressure thread suction device includes a vacuum generator, an air inlet of the vacuum generator is connected to a compressed air system through a pipeline, a suction nozzle of the vacuum generator faces upward, photoelectric sensors are arranged around the suction nozzle, when a collector is placed on the suction nozzle, the diameter of the contact surface between the suction nozzle and the collector is smaller than the diameter of the collector, meanwhile, the part of the collector that is out of the suction nozzle can cover the photoelectric sensors, the photoelectric sensors return signals to the controller, a high-speed airflow is output by the compressed air system, the suction force generated by the suction nozzle sucks the silk through the porcelain eye, and the threading is completed.
[0019] A universal wheel is arranged at the bottom of the base to facilitate movement.
[0020] In use, the compressed air system and the pipeline required for conveying compressed air are arranged on the reeling vehicle, the device is pushed to the work position where threading is required, is placed under an operation table, the vacuum generator is connected to the compressed air system, an operator holds the guide column and rotates the first mounting plate, the suction nozzle is exposed to the operation table, the control panel is operated to start the equipment, the suction nozzle is lifted to a proper height, the collector is placed close to or on the suction nozzle, the photoelectric sensors return signals to the controller, the compressed air system is started, the suction nozzle generates a suction force, the silk is held close to the porcelain eye of the collector, the suction force sucks the silk through the porcelain eye, the threading is completed, the collector is removed, the photoelectric sensors re-feedback, the compressed air conveying is stopped, and the next operation is waited.
[0021] The above content is a further detailed description of the provided technical solutions in combination with the preferred embodiments of the present patent, and cannot be regarded as limitation of the specific implementation of the present patent to the above description. For ordinary skilled persons in the technical field to which the present patent belongs, some simple deductions or replacements can be made without departing from the concept of the present patent, and all of them shall be regarded as falling within the protection scope of the present patent.
Claims
1. A high speed air flow self-controlled thread threading and hank winding device, characterized in that: The base is provided with a negative pressure thread suction device installed through a mounting component, the negative pressure thread suction device is a vacuum generator and a compressed air system, the compressed air system is connected with an air inlet of the vacuum generator, a suction nozzle of the vacuum generator faces upward, when a collector is placed on the suction nozzle, a high-speed air is output by starting the compressed air system, and a suction force generated on the suction nozzle can suck silk through a porcelain eye.
2. The high speed airflow self-threading yarn collector device of claim 1, wherein: An optical sensor is arranged on the edge of the suction nozzle of the negative pressure thread suction device, when the collector is detected to be in place, the negative pressure thread suction device is started to suck the silk through the porcelain eye.
3. The high speed airflow self-threading yarn collector device of claim 1, wherein: The mounting component comprises a lifting device which can promote the lifting of the negative pressure thread suction device.
4. The high speed airflow self-threading thread gathering winder device of claim 3, wherein: The lifting device adopts a cylinder, an output end of the cylinder is connected with the negative pressure thread suction device, and the cylinder is fixed on the base.
5. The high speed airflow self-threading yarn collector device of claim 1, wherein: The mounting component comprises a swing device which can promote the swing of the negative pressure thread suction device on a horizontal plane.
6. The high speed airflow self-threading thread gathering winder device of claim 5, wherein: The swing device comprises a stand and a first mounting plate, the stand is installed on the base, the first mounting plate is installed on the stand in a limited rotary manner, and the negative pressure thread suction device is installed on the first mounting plate.
7. The high speed airflow self-threading thread gathering winder device of claim 1, wherein: The diameter of the suction nozzle in the negative pressure thread suction device is smaller than the maximum diameter of the bottom of the collector.
8. The high speed airflow self-threading thread gathering winder device of claim 1, wherein: The bottom of the base is provided with universal wheels, and the base is convenient to move.