Water-saving dyeing device based on polyester DTY
By introducing an automatic scraping and stirring system into the polyester dyeing equipment, the problems of dye adhesion and sedimentation have been solved, achieving water conservation and efficient cleaning, and improving the efficiency of the polyester dyeing equipment.
Patent Information
- Application Number
- CN202423192113.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing polyester dyeing equipment, dyes tend to adhere to the inner wall, leading to frequent cleaning, wasting water resources, and reducing usage time.
A control unit comprising gears, reciprocating lead screws, threaded sleeves, brackets, and scrapers was designed. Driven by a motor, it automatically scrapes and stirs the inner wall of the dyeing box, preventing dye adhesion, promoting uniform mixing, and reducing sedimentation and clumping.
This achieves reduced water consumption for cleaning, improved cleaning efficiency, reduced cleaning frequency, avoids dye precipitation and clumping, and enhances the efficiency and water-saving effect of dyeing equipment.
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Figure CN223561885U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dyeing device technical field, concretely is a kind of water-saving type dyeing device based on dacron DTY. BACKGROUND
[0002] The dacron dyeing device is used for dyeing synthetic fibers such as dacron (polyester fiber). Dyeing dacron is a complex process involving chemical and physical processes, aiming to uniformly attach dyes to fibers to achieve the desired color and color fastness. Through these devices and processes, efficient and uniform dyeing of dacron fibers can be achieved.
[0003] According to the water-saving type dyeing device for dacron filament low-temperature dispersion (announcement number: CN217266347U) disclosed in the above-mentioned application, when the dye is mixed with the dyeing liquid and the dacron DTY is dyed, the dye will also adhere to the inner wall of the dyeing cylinder. However, there is no device in the interior to scrape off these dyes, and after the dyes are left standing, the dyeing substances inside are also prone to bottoming and caking, which requires more frequent cleaning and wastes more water, and reduces the use time of the dyeing cylinder. SUMMARY
[0004] The purpose of the utility model is to provide a water-saving type dyeing device based on dacron DTY to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a water-saving type dyeing device based on dacron DTY, comprising a dyeing box, a box cover and a drain, the bottom of the dyeing box is fixedly connected with a support, the surface of the support is fixedly connected with a motor, the inside of the dyeing box is provided with a control part for reducing cleaning water and facilitating cleaning of the dyeing box.
[0006] Among them, the control part includes gear one, reciprocating screw rod, rotating sleeve, gear two, screw sleeve, bracket, isolation net, scraping strip, connecting rod, rotating plate, connecting sleeve, telescopic rod, spring, fitting block, arc inclined block, dyeing hopper, resisting rod, the output shaft of the motor is penetrated and fixedly connected with gear one, the reciprocating screw rod is penetrated and rotationally connected with the support, the screw sleeve is in a fixed state when rotating, so that the screw sleeve moves up and down along the reciprocating screw rod when rotating, the bottom end of the reciprocating screw rod is penetrated and rotationally connected with the rotating sleeve, the reciprocating screw rod is penetrated and fixedly connected with the support, the rotating sleeve is penetrated and rotationally connected with the dyeing box, the rotating sleeve is penetrated and fixedly connected with gear two, and the gear two is engaged with the gear one.
[0007] Preferably, the reciprocating screw rod is threaded through and connected with a sleeve, a starting motor drives the rotating sleeve through gears I and II, and the rotating sleeve drives the sleeve to rotate through the connecting rod, the surface of the sleeve is fixedly connected with a bracket, and the top surface of the bracket is fixedly connected with a separation net.
[0008] Preferably, the outer side of the bracket is fixedly connected with a scraping strip, the side of the scraping strip away from the bracket is attached to the inner wall of the dyeing box, and the sleeve drives the bracket to rotate at the same time, so that the scraping strip on the outer side of the bracket scrapes the inner wall of the dyeing box.
[0009] Preferably, the top surface of the rotating sleeve is fixedly connected with a connecting rod, the sleeve drives the bracket to rotate at the same time, so that the scraping strip on the outer side of the bracket scrapes the inner wall of the dyeing box, the top end of the connecting rod is fixedly connected with a rotating plate, and the connecting rod penetrates through the sleeve and is slidingly connected.
[0010] Preferably, the top end of the reciprocating screw rod penetrates through and slidingly has a connecting sleeve, and when the sleeve rotates and moves to the top end of the reciprocating screw rod, the abutting rod abuts against the arc-shaped inclined surface block, so that the arc-shaped inclined surface block is forced to move upward, the connecting sleeve is lifted by the arc-shaped inclined surface block, and the top end of the connecting sleeve penetrates through and slidingly has an extension rod.
[0011] Preferably, the bottom end of the extension rod and the inner wall of the connecting sleeve are fixedly connected with a spring, and the surface of the top end of the extension rod is fixedly connected with an embedded block.
[0012] Preferably, the extension rod and the embedded block penetrate through and are sleeved with a dyeing bucket, and the top surface of the sleeve is fixedly connected with an abutting rod.
[0013] Compared with the prior art, the utility model provides a water -saving dyeing device based on dacron DTY has the following beneficial effects:
[0014] 1、 the water -saving dyeing device based on dacron DTY, the sleeve is in the fixed state when rotating because reciprocating screw rod makes the sleeve rotate, moves up and down along reciprocating screw rod, but the sleeve drives the bracket to rotate at the same time, so that the scraping strip on the outer side of the bracket scrapes the inner wall of the dyeing box, so that the dye that is not stirred evenly with the dyeing liquid is not easy to adhere to the inner wall of the dyeing box, and when the bracket reciprocates up and down, the mixing with the dyeing liquid can be more sufficient, avoid granular dye to be located in the dyeing box and adhere to increase the cleaning difficulty after dyeing, so that the dyeing box can be cleaned up under the condition that less water is used, and when cleaning, the motor can also be started to make the scraping strip clean the inner wall of the dyeing box, improve the cleaning efficiency, and relatively reduce the cleaning frequency, so as to cut the water saving effect.
[0015] 2、The water-saving type dyeing device based on polyester DTY, when the screw sleeve moves up and down along the reciprocating wire rod and rotates, the abutting rod at the top of the screw sleeve rotates with the screw sleeve, and when the screw sleeve rotates and moves to the top end of the reciprocating wire rod, the abutting rod abuts against the arc-shaped inclined surface block, so that the arc-shaped inclined surface block is forced to move upward, the connecting sleeve is lifted by the arc-shaped inclined surface block, and the spring pushes the connecting sleeve back when the abutting rod does not abut against the arc-shaped inclined surface block, and the up and down movement of the connecting sleeve drives the dyeing hopper to shake up and down, which promotes the dyeing effect and can also avoid the inconvenience of cleaning the deposited and caked dye. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a front view structural schematic diagram of the utility model;
[0017] Figure 2 It is an internal structure schematic diagram of the dyeing box of the utility model;
[0018] Figure 3 It is an internal enlarged structure schematic diagram of the dyeing box of the utility model;
[0019] Figure 4 It is an internal partial structure schematic diagram of the dyeing box of the utility model;
[0020] Figure 5 It is a sectional view top structure schematic diagram of the dyeing box of the utility model;
[0021] Figure 6 It is a sectional view structure schematic diagram of the connecting sleeve of the utility model.
[0022] In the figure: 1, dyeing box; 2, control part; 21, gear one; 22, reciprocating wire rod; 23, rotating sleeve; 24, gear two; 25, screw sleeve; 26, bracket; 27, isolation net; 28, scraping strip; 29, connecting rod; 210, rotating plate; 211, connecting sleeve; 212, telescopic rod; 213, spring; 214, fitting block; 215, arc-shaped inclined surface block; 216, dyeing hopper; 217, abutting rod; 3, box cover; 4, drain; 5, support; 6, motor. DETAILED DESCRIPTION
[0023] As Figures 1-6 shown, the utility model provides a technical scheme: a water-saving type dyeing device based on polyester DTY, including dyeing box 1, box cover 3 and drain 4, the bottom of dyeing box 1 is fixedly connected with support 5, the surface of support 5 is fixedly connected with motor 6, the inside of dyeing box 1 is provided with control part 2 for reducing cleaning water and being more convenient for washing dyeing box 1;
[0024] The control part 2 comprises gear one 21, reciprocating screw rod 22, rotating sleeve 23, gear two 24, screw sleeve 25, bracket 26, isolation net 27, scraping strip 28, connecting rod 29, rotating plate 210, connecting sleeve 211, telescopic rod 212, spring 213, fitting block 214, arc inclined surface block 215, dyeing cup 216, resisting rod 217, the output shaft of motor 6 is fixedly connected with gear one 21, reciprocating screw rod 22 is rotatably connected with the bracket 5, the screw sleeve 25 is fixedly connected with the bracket 5, the rotating sleeve 23 is rotatably connected with the dyeing box 1, the rotating sleeve 23 is rotatably connected with the gear two 24, the gear two 24 is engaged with the gear one 21. The reciprocating screw rod 22 is rotatably connected with the screw sleeve 25, the motor 6 is started, the motor 6 drives the rotating sleeve 23 to rotate through the gear one 21 and the gear two 24, the screw sleeve 25 is driven to rotate through the connecting rod 29 when the rotating sleeve 23 rotates, the surface of the screw sleeve 25 is fixedly connected with the bracket 26, and the top surface of the bracket 26 is fixedly connected with the isolation net 27. The outer side of the bracket 26 is fixedly connected with the scraping strip 28, one side, away from the bracket 26, of the scraping strip 28 is attached to the inner wall of the dyeing box 1, and the screw sleeve 25 is driven to rotate by the connecting rod 29 and also drives the bracket 26 to rotate, so that the scraping strip 28 on the outer side of the bracket 26 scrapes the inner wall of the dyeing box 1. The top surface of the rotating sleeve 23 is fixedly connected with the connecting rod 29, the screw sleeve 25 is driven to rotate by the connecting rod 29 and also drives the bracket 26 to rotate, so that the scraping strip 28 on the outer side of the bracket 26 scrapes the inner wall of the dyeing box 1, so that the dye that is not mixed with the dyeing liquid is not easy to adhere to the inner wall of the dyeing box 1, and when the bracket 26 reciprocates up and down, the dye mixed with the dyeing liquid is more sufficient, granular dye is avoided from adhering in the dyeing box 1 to increase the cleaning difficulty after dyeing, the top end of the connecting rod 29 is fixedly connected with the rotating plate 210, and the connecting rod 29 penetrates through the screw sleeve 25 and is slidingly connected. The top end of the reciprocating screw rod 22 penetrates and slidingly has the connecting sleeve 211, when the screw sleeve 25 reciprocates up and down along the reciprocating screw rod 22 and rotates, the resisting rod 217 at the top of the screw sleeve 25 rotates with the screw sleeve 25, when the screw sleeve 25 rotates and moves to the top end of the reciprocating screw rod 22, the resisting rod 217 abuts against the arc inclined surface block 215, so that the arc inclined surface block 215 is forced to move upwards, the connecting sleeve 211 is lifted by the arc inclined surface block 215, and the top end of the connecting sleeve 211 penetrates and slidingly has the telescopic rod 212. The spring 213 is fixedly connected between the bottom end of the telescopic rod 212 and the inner wall of the connecting sleeve 211, and the surface of the top end of the telescopic rod 212 is fixedly connected with the fitting block 214. The dyeing cup 216 penetrates and is sleeved with the telescopic rod 212 and the fitting block 214, and the top surface of the screw sleeve 25 is fixedly connected with the resisting rod 217.
[0025] Based on the above embodiment, when the dyeing device is used to dye the polyester DTY, first, the bolt of the fixed box cover 3 is twisted to open the box cover 3, then the dye and the dyeing liquid are poured into the dyeing box 1, then the polyester DTY to be dyed is fixed on the inner side of the dyeing bucket 216, and the dyeing bucket 216 is sleeved with the telescopic rod 212 and the embedded block 214, then the box cover 3 is closed and fixed by the bolt, and when the box cover 3 is closed, the top of the telescopic rod 212 is pressed, then the motor 6 is started, the motor 6 drives the rotating sleeve 23 to rotate through the gear one 21 and the gear two 24, when the rotating sleeve 23 rotates, the screw sleeve 25 is driven to rotate through the connecting rod 29, when the screw sleeve 25 rotates, the screw sleeve 25 moves up and down along the reciprocating wire rod 22 because the reciprocating wire rod 22 is in a fixed state, but when the screw sleeve 25 is driven to rotate by the connecting rod 29, the bracket 26 is also driven to rotate, so that the scraping strip 28 on the outer side of the bracket 26 scrapes the inner wall of the dyeing box 1, so that the dye that is not stirred evenly with the dyeing liquid is not easy to adhere to the inner wall of the dyeing box 1, and when the bracket 26 moves up and down, the dye mixed with the dyeing liquid can be more fully mixed, so that the granular dye is prevented from adhering in the dyeing box 1 to increase the cleaning difficulty after dyeing, so that the dyeing box 1 can be cleaned completely with less water, and when cleaning, the motor 6 can be started to clean the inner wall of the dyeing box 1 by the scraping strip 28, so that the cleaning efficiency is improved and the cleaning frequency is relatively reduced, thereby achieving the effect of water saving.
[0026] When the screw sleeve 25 moves up and down along the reciprocating wire rod 22 and rotates, the abutting rod 217 at the top of the screw sleeve 25 rotates with the screw sleeve 25, and when the screw sleeve 25 rotates and moves to the top end of the reciprocating wire rod 22, the abutting rod 217 abuts against the arc-shaped inclined block 215, so that the arc-shaped inclined block 215 is forced to move upward to lift the connecting sleeve 211, and the spring 213 pushes the connecting sleeve 211 back when the abutting rod 217 does not abut against the arc-shaped inclined block 215, and the connecting sleeve 211 moves up and down to drive the dyeing bucket 216 to shake up and down, so that the dyeing effect is improved, and the stirred dye is prevented from being deposited and clumped to be inconvenient to clean.
[0027] The above is a detailed description of the present application, but some modifications or improvements can be made on the basis of the present application, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the present application are within the scope of the present application.
Claims
1. A water-saving dyeing device based on polyester DTY, comprising a dyeing tank (1), a tank cover (3) and a drainage port (4), characterized in that: The bottom of the dyeing box (1) is fixedly connected with a support (5), the surface of the support (5) is fixedly connected with a motor (6), the inside of the dyeing box (1) is provided with a control part (2) for reducing cleaning water and being more convenient for cleaning the dyeing box (1); Wherein, the control part (2) comprises a gear one (21), a reciprocating wire rod (22), a rotating sleeve (23), a gear two (24), a screw sleeve (25), a bracket (26), an isolation net (27), a scraping strip (28), a connecting rod (29), a rotating plate (210), a connecting sleeve (211), an extension rod (212), a spring (213), an embedded block (214), an arc inclined block (215), a dyeing hopper (216), and a resisting rod (217), the output shaft of the motor (6) penetrates and is fixedly connected with the gear one (21), the reciprocating wire rod (22) penetrates and is rotatably connected with the support (5), the bottom end of the reciprocating wire rod (22) penetrates and is rotatably connected with the rotating sleeve (23), the reciprocating wire rod (22) penetrates and is fixedly connected with the support (5), the rotating sleeve (23) penetrates and is rotatably connected with the dyeing box (1), and the rotating sleeve (23) penetrates and is fixedly connected with the gear two (24), and the gear two (24) is engaged with the gear one (21).
2. A water saving dyeing device based on polyester DTY as claimed in claim 1, wherein: The reciprocating wire rod (22) penetrates and is threadedly connected with the screw sleeve (25), and the surface of the screw sleeve (25) is fixedly connected with the bracket (26).
3. A water saving dyeing device based on polyester DTY as claimed in claim 2, wherein: The outer side of the bracket (26) is fixedly connected with the scraping strip (28), and the side, away from the bracket (26), of the scraping strip (28) is attached to the inner wall of the dyeing box (1).
4. A water saving dyeing device based on polyester DTY as claimed in claim 2, wherein: The top surface of the rotating sleeve (23) is fixedly connected with the connecting rod (29), the top end of the connecting rod (29) is fixedly connected with the rotating plate (210), and the connecting rod (29) penetrates the screw sleeve (25) and is slidably connected.
5. A water saving dyeing device based on polyester DTY as claimed in claim 1, wherein: The top end of the reciprocating wire rod (22) penetrates and is slidably connected with the connecting sleeve (211), and the top end of the connecting sleeve (211) penetrates and is slidably connected with the extension rod (212).
6. A water saving dyeing device based on polyester DTY as claimed in claim 5, wherein: The spring (213) is fixedly connected between the bottom end of the extension rod (212) and the inner wall of the connecting sleeve (211), and the surface of the top end of the extension rod (212) is fixedly connected with the embedded block (214).
7. A water saving dyeing device based on polyester DTY as claimed in claim 5, wherein: The dyeing hopper (216) penetrates and is sleeved with the extension rod (212) and the embedded block (214), and the top surface of the screw sleeve (25) is fixedly connected with the resisting rod (217).
Citation Information
Patent Citations
Water-saving dyeing device for low-temperature dispersion of polyester yarns
CN217266347U