Intelligent rigid supporting device
The design of the intelligent rigid support device solves the problems of inconvenient adjustment and insufficient monitoring of ship equipment load-bearing devices, realizes real-time load monitoring and automatic adjustment, and improves the efficiency and safety of ship maintenance.
Patent Information
- Application Number
- CN202422646834.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing ship equipment load-bearing devices are inconvenient to operate and difficult to adjust precisely, and lack real-time monitoring capabilities, which affects maintenance efficiency and safety.
An intelligent rigid support device was designed, which integrates a pressure sensor and a threaded connection between the adapter shaft and the internal threaded drum to achieve automatic adjustment and real-time monitoring. It is equipped with a limit groove and a limit plate to ensure stability, and can be connected to external equipment through a connector.
It achieves uniform distribution of support force, automatic alarm and emergency adjustment, improves the stability and safety of equipment installation, shortens maintenance time and reduces downtime losses.
Smart Images

Figure CN223563813U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of weighing device technology, and in particular to an intelligent rigid support device. Background Technology
[0002] In the field of ship repair operations, existing ship equipment bearing devices have many significant problems, which seriously affect the efficiency and quality of repair operations.
[0003] Traditional shipboard equipment support systems suffer from structural design flaws, resulting in limited adjustment capabilities and inconvenient operation. For example, adjusting the support height and angle to suit the size and weight of different equipment often requires complex manual procedures and is difficult to achieve precisely. This not only consumes significant time and manpower but can also affect the installation stability of the equipment due to inaccurate adjustments, thereby hindering the smooth progress of maintenance work.
[0004] More critically, existing load-bearing devices lack effective real-time monitoring capabilities. During ship maintenance, the load on equipment constantly changes as maintenance operations progress. Failure to promptly understand these changes and take appropriate measures can easily lead to equipment overload, damage, or even safety accidents. Furthermore, the inability to monitor the device's operating status in real time makes it difficult for maintenance personnel to detect potential problems immediately, resulting in significant risks and overall low efficiency. Utility Model Content
[0005] The purpose of this invention is to provide an intelligent rigid support device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution, which includes an integrated base, with joints provided on all four sides of the integrated base. A mounting plate is provided at the top of the integrated base, and a control plate is provided at the bottom of the mounting plate. A pressure sensor is provided at the top of the integrated base, and the pressure sensor is connected to one of the joints via a connecting wire. An adapter shaft is fixedly installed inside the pressure sensor, and the lower half of the adapter shaft is fixed inside the pressure sensor by a nut. An internally threaded rotating cylinder is threaded onto the outer wall of the end of the adapter shaft located outside the pressure sensor, and an upper support plate is provided at the top of the internally threaded rotating cylinder via several second bolts.
[0007] As a preferred embodiment of this utility model, a limiting groove is provided inside the internally threaded rotating cylinder, and a limiting plate is connected to the top of the adapter shaft by several first bolts, with the limiting plate located inside the limiting groove.
[0008] As a preferred embodiment of this invention, a wrench chuck is provided on the outer side of the adapter shaft.
[0009] The integrated base is provided with a dustproof plate at the bottom.
[0010] Compared with the prior art, the above technical scheme of the utility model has the following beneficial technical effects:
[0011] 1、The utility model discloses a pressure sensor real -time monitoring load, ensure that the support force is evenly distributed, and the automatic alarm of over safety limit value and emergency adjustment guarantee equipment and personnel safety.
[0012] 2、The utility model discloses a switching shaft and internal thread rotating drum thread connection realize lifting adjustment, and the cooperation of limiting groove and limiting board prevents separation, and the bolt connection of upper support plate is convenient to install and maintains and is firm and reliable.
[0013] 3、The utility model discloses an optimization component connection, realize quick assembly, shorten ship maintenance time, reduce the loss of stoppage.
[0014] 4、The utility model discloses a wrench chuck is set up outside switching shaft, can make the installation of switching shaft more convenient, more convenient. DRAWINGS EXPLANATION
[0015] Fig. 1 It is the whole structure schematic diagram of the utility model;
[0016] Fig. 2 It is the whole explosion demonstration drawing of the utility model;
[0017] Fig. 3 It is the whole side cross section demonstration drawing of the utility model.
[0018] Signs: integrated base 1, mounting plate 2, control board 3, dustproof plate 4, pressure sensor 5, switching shaft 6, wrench chuck 60, limiting board 7, internal thread rotating drum 8, limiting groove 80, first bolt 9, second bolt 10, upper support plate 11, joint 12. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantage of the utility model more clear and obvious, the utility model is explained in further detail below in combination with specific implementation manners and with reference to the drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the utility model. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.
[0020] As Figs. 1-3As shown, the utility model provides an intelligent rigid support device, the utility model mainly includes integrated base 1, all be provided with joint 12 in the four -around integrated base 1, be connected with external equipment or line, integrated base 1 top is provided with mounting plate 2, mounting plate 2 bottom is equipped with control panel 3, to realize the control function of device, integrated base 1 top is provided with pressure sensor 5, this pressure sensor 5 is connected with one joint 12 through connecting wire, to realize the transmission and control of data,
[0021] The lower half of the adapter shaft 6 is threaded in the pressure sensor 5 and is fixedly installed by a nut. The section of the adapter shaft 6 outside the pressure sensor 5 is provided with an internally threaded rotating drum 8 on its outer wall. The top of the internally threaded rotating drum 8 is provided with an upper support plate 11 by a plurality of second bolts 10, which is used to support the ship equipment.
[0022] The outside of the adapter shaft 6 is threaded. The internally threaded rotating drum 8 is threadedly connected with the adapter shaft 6 through the threads inside it. When the adapter shaft 6 rotates, the internally threaded rotating drum 8 will move along the axial direction of the adapter shaft 6 due to the action of the threads. This connection mode enables the rotational movement of the adapter shaft 6 to be converted into the linear movement of the internally threaded rotating drum 8, so as to realize the lifting or lowering of the upper support plate 11 to adapt to different equipment support requirements.
[0023] A limiting groove 80 is formed in the internally threaded rotating drum 8. The top of the adapter shaft 6 is connected with a limiting plate 7 by a plurality of first bolts 9, and the limiting plate 7 is located in the limiting groove 80. The cooperation of the limiting groove 80 and the limiting plate 7 limits the axial movement range of the internally threaded rotating drum 8, prevents the internally threaded rotating drum 8 from being separated from the adapter shaft 6 during movement, and also ensures the stability and reliability of the device operation.
[0024] The upper support plate 11 is connected with the top of the internally threaded rotating drum 8 by a plurality of second bolts 10. This connection mode is simple and reliable, and is convenient to install and disassemble. When the device needs to be maintained or the upper support plate 11 needs to be replaced, the second bolts 10 can be conveniently disassembled to achieve this. At the same time, the bolt connection can provide sufficient connection strength to ensure that the upper support plate 11 can stably bear the weight of the equipment when supporting the ship equipment, and will not be loose or fall off. The outside of the adapter shaft 6 is provided with a wrench chuck 60, so that the installation of the adapter shaft 6 is more convenient.
[0025] The integrated base 1 is provided with a joint 12 around the periphery, the joint 12 is convenient for the connection of the device and external equipment, such as the connection of the driving device, the connection of the connecting line of the pressure sensor 5 and the connection of other control systems, etc., through the joint 12, power transmission, signal transmission and other functions can be realized, the normal operation of the device and the cooperative work with external equipment are ensured; the pressure sensor 5 is connected with a joint 12 on the integrated base 1 through a connecting line, the transmission of pressure data is realized, so that the control system can carry out corresponding control operation according to the pressure change;
[0026] The bottom of the integrated base 1 is provided with a dustproof plate 4, the main function of the dustproof plate 4 is to prevent dust, sundries and the like from entering the inside of the integrated base 1, and to protect the internal control panel 3, connecting line and other components from being polluted and damaged.
[0027] When the ship equipment needs to be installed or maintained, the operator needs to set the target parameters of the support through the HMI (human-machine interface), then the operator rotates the inner thread rotating cylinder 8 manually, since the inner wall thread of the inner thread rotating cylinder 8 cooperates with the thread on the outer wall of the adapter shaft 6, the inner thread rotating cylinder 8 will move upwards when rotating, and then the upper support plate 11 is tightly attached to the equipment, in this process, the pressure sensor 5 will monitor the load condition of the equipment in real time;
[0028] The pressure sensor 5 continuously monitors the data of the load sensor to ensure that the support force is evenly distributed, once the load exceeds the safety limit, the device will automatically alarm, and the emergency adjustment is carried out through the host computer software HMI control system, which effectively prevents the damage of the equipment or the injury of the personnel;
[0029] When the installation or maintenance task is completed, only the inner thread rotating cylinder 8 is reversely rotated, the inner thread rotating cylinder 8 is retracted downwards, and the support to the equipment can be released, in the use process, the device can keep the equipment vertical and stable when the ship body shakes after being fixed and installed, and will not shake with the ship body, so as to effectively ensure the stability of the test data.
[0030] It should be understood that the above specific embodiments of the utility model are only used for example or explanation of the principle of the utility model, and do not constitute the limitation of the utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without deviating from the spirit and scope of the utility model shall be included in the protection scope of the utility model. In addition, the appended claims of the utility model are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.
Claims
1. An intelligent rigid support device comprising an integrated base (1) provided with a joint (12) on all four sides, characterized in that: The integrated base (1) is provided with a mounting plate (2) on the top, the bottom of the mounting plate (2) is provided with a control panel (3), the top of the integrated base (1) is provided with a pressure sensor (5), the pressure sensor (5) is connected with one of the joints (12) through a connecting line, the pressure sensor (5) is fixedly provided with an adapter shaft (6) therein, the lower half end of the adapter shaft (6) is fixed in the pressure sensor (5) through a nut, the outer wall of one end of the adapter shaft (6) located outside the pressure sensor (5) is threadedly provided with an internally threaded rotating drum (8), and the top of the internally threaded rotating drum (8) is provided with an upper supporting plate (11) through a plurality of second bolts (10).
2. The intelligent rigid support device of claim 1, wherein: A limiting groove (80) is formed in the internally threaded rotating drum (8), and the top of the adapter shaft (6) is connected with a limiting plate (7) through a plurality of first bolts (9), and the limiting plate (7) is located in the limiting groove (80).
3. The intelligent rigid support device of claim 2, wherein: The outer side of the adapter shaft (6) is provided with a wrench chuck (60).
4. The intelligent rigid support device of claim 1, wherein: The bottom of the integrated base (1) is provided with a dustproof plate (4).