Splashing type full-automatic lubrication control device
By improving the clamping components and the conveying control system, the problem of inaccurate part positioning in the lubrication device was solved, achieving uniform distribution of lubricating oil and improving the lubrication effect, thereby reducing the risk of equipment wear.
Patent Information
- Application Number
- CN202422842724.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing spray-type fully automatic lubrication devices lack precise positioning of the workpieces, resulting in insufficient lubricant spraying accuracy and coverage, which affects lubrication performance, increases equipment wear risk, and reduces production efficiency.
The system employs a clamping assembly and a conveying control system. The connecting rod and follower rod are driven by a motor to achieve stable fixation of the parts. The lubricating oil is precisely delivered through a gear and rack transmission system. Combined with a liquid level sensor and an anti-overflow plug, the uniform distribution of the lubricating oil is ensured.
It achieves accurate, uniform spraying and full coverage of lubricating oil, improving lubrication efficiency, ensuring lubrication effect, and reducing the risk of equipment wear.
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Figure CN223563956U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lubricating technical field especially relates to a splash type full -automatic lubrication control device. BACKGROUND
[0002] The splash type full -automatic lubrication device is widely used in large open gear pair equipment in mining, cement, metallurgy, papermaking and railway industries, is an advanced lubricating system, and is used for spraying lubricating oil or lubricating grease to the friction surface of mechanical equipment, reducing wear and prolonging the service life of the equipment.
[0003] The utility model discloses a mechanical part lubricating device, including fixed plate, feeding chute, feeding push block, lubricating support device, driving device and rotating device, the fixed plate is fixedly connected with feeding guide block and unloading guide block from front to back in proper order, the lubricating support device is located between feeding guide block and unloading guide block, the lubricating support device includes oil box and lifting plate, the oil box is symmetrically equipped with two, the oil box is rotatably connected with the support roller, the feeding push block is located at the rear side of feeding guide block, the feeding chute is located at the rear side of feeding push block, the rotating device is used for driving the rotation of support roller and the shaft class spare on support roller, lubricating support device has lubricating function on one hand, and also can drive with driving device on one hand, makes it synchronous lifting with feeding push block, can simultaneously carry out feeding and unloading operation to two shaft class spares, and the efficiency of oiling lubrication is greatly improved.
[0004] But this technical scheme, in the use process, the positioning of the processed part has some deviation, leading to not accurate enough, the lack of clamping assembly will lead to the lubrication process of the lubricated part can not be stable fixed, thereby influence lubricating oil injection precision and coverage, lead to lubricating oil can not be evenly distributed on the surface that needs to be lubricated, and further reduce the lubrication effect, increase the equipment wear risk and reduce the production efficiency etc. UTILITY MODEL CONTENTS
[0005] The utility model discloses a kind of splash type full -automatic lubrication control devices, to solve the technical problem that the lubricating oil injection precision of the processed part is not accurate in prior art.
[0006] To achieve the above object, the utility model adopts the following technical scheme:
[0007] A splash type full-automatic lubrication control device, including support leg, the top of support leg is fixedly connected with bottom plate, the outside of bottom plate is fixedly connected with clamping assembly for fixing the part to be lubricated, the outside of clamping assembly is rotatably connected with connecting rod one, the outside of connecting rod one is rotatably connected with follow-up rod on both sides, the outside of follow-up rod is rotatably connected with fixed plate one, the outside of fixed plate one is fixedly connected with sliding base, the inside of sliding base is slidably connected with fixed rod one, the outside of fixed rod one is fixedly connected with fixed plate two on both sides, the top of sliding base is fixedly connected with fixed plate three, the outside of fixed plate three is fixedly connected with telescopic rod on both sides, the outside of telescopic rod is fixedly connected with spring, the outside of spring is fixedly connected with baffle one on both sides, the outside of support leg is fixedly connected with conveying roller table;
[0008] As a further description of the above technical solution:
[0009] The clamping assembly includes motor one, the outside of motor one is fixedly connected in the inside of bottom plate, the outside of connecting rod one is rotatably connected in the outside of motor one;
[0010] As a further description of the above technical solution:
[0011] The outside of support leg is fixedly connected with conveying control console, the inside of conveying control console is fixedly connected with fixed plate four, the outside of fixed plate four is fixedly connected with motor two, the output end of motor two is fixedly connected with transmission shaft;
[0012] As a further description of the above technical solution:
[0013] The outside of transmission shaft is fixedly connected with baffle two, the outside of transmission shaft is rotatably connected with gear, the outside of gear is rotatably connected with rack, the outside of rack is fixedly connected with fixed block;
[0014] As a further description of the above technical solution:
[0015] The outside of fixed block is fixedly connected with extension support, the outside of extension support is fixedly connected with extension lifting frame, the outside of extension support is fixedly connected in the outside of fixed block, the outside of extension lifting frame is fixedly connected in the outside of extension support;
[0016] As a further description of the above technical solution:
[0017] The outside of extension lifting frame is fixedly connected with oil storage cylinder, the inside of oil storage cylinder is fixedly connected with connecting pipeline, the inside of oil storage cylinder is fixedly connected in the outside of extension lifting frame, the outside of connecting pipeline is fixedly connected in the inside of oil storage cylinder;
[0018] As a further description of the above technical solutions:
[0019] The outer part of the connecting pipeline is fixedly connected with a liquid injector, the inner part of the liquid injector is fixedly connected with an oil injection pipeline, and the inner part of the liquid injector is fixedly connected to the outer part of the extension support.
[0020] As a further description of the above technical solutions:
[0021] The outer part of the oil injection pipeline is fixedly connected with an anti-overflow plug, the outer part of the oil injection pipeline is fixedly connected with a liquid level sensor, the inner part of the anti-overflow plug is fixedly connected to the outer part of the oil injection pipeline, and the outer part of the liquid level sensor is fixedly connected to the outer part of the oil injection pipeline.
[0022] The beneficial effects of the present utility model lie in:
[0023] (1) The utility model discloses a kind of splash type full-automatic lubrication control devices, which can ensure that the part to be lubricated keeps stable position during lubrication process, so that lubricating oil can be accurately and uniformly sprayed to the surface needing lubrication, thereby improving lubrication efficiency.
[0024] (2) The utility model discloses a kind of splash type full-automatic lubrication control devices, which can accurately deliver lubricating oil to the surface of the part to be lubricated, ensure the uniform distribution and full coverage of lubricating oil.
[0025] In summary, the utility model has the advantages of being able to uniformly spray lubricating oil to the lubrication surface of the part to improve the lubrication effect. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A perspective view of a splash type full-automatic lubrication control device is provided.
[0027] Figure 2 A structural view of the delivery roller shaft table of the splash type full-automatic lubrication control device is provided.
[0028] Figure 3A structure diagram of a sliding base of a splash type full-automatic lubrication control device is provided in the utility model.
[0029] Figure 4 A structure diagram of a transmission shaft of a splash type full-automatic lubrication control device is provided in the utility model.
[0030] Figure 5 For Figure 2 An enlarged view of A in the middle. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0032] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or position relationship shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0033] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.
[0034] Embodiment one
[0035] With reference to Figures 1-2The utility model provides an embodiment: a kind of splash type full-automatic lubrication control device, including support leg 1, it is the basic structure of entire device, it needs to have enough strength and stability to support the weight of entire equipment, the top of support leg 1 is fixedly connected with bottom plate 2, it is connected in the top of support leg 1, provides a stable platform to install other components, the outside of bottom plate 2 is fixedly connected with the clamping assembly for fixing the part to be lubricated, for fixing the part to be lubricated, ensure that they remain stable during lubrication, the outside of clamping assembly is rotatably connected with connecting rod one 4, be connected with motor one 3, and be connected with follow-up rod 5 by rotatable connection, connecting rod one 4 is rotatably connected with follow-up rod 5 on the outside front and rear sides both;
[0036] And also rotatably connected with fixed plate one 6, the outside of follow-up rod 5 is rotatably connected with fixed plate one 6, for follow-up rod 5 provide support, and rotatably connected with it, the outside of fixed plate one 6 is fixedly connected with sliding base 7, inside slidingly connected with fixed rod one 8, allow fixed rod one 8 to move inside front and rear, the inside of sliding base 7 is slidingly connected with fixed rod one 8, with sliding base 7 inside slidingly connected, and its outside front and rear sides both are fixedly connected with fixed plate two 9, the outside front and rear sides both of fixed rod one 8 are fixedly connected with fixed plate two 9, with fixed rod one 8 fixedly connected, the stability of entire structure is strengthened, the top of sliding base 7 is fixedly connected with fixed plate three 10, with sliding base 7 top fixedly connected, and its outside left and right sides both are fixedly connected with telescopic rod 11;
[0037] The outside left and right sides both of fixed plate three 10 are fixedly connected with telescopic rod 11, with fixed plate three 10 fixedly connected, and its outside is fixedly connected with spring 12, the outside of telescopic rod 11 is fixedly connected with spring 12, with the outside of telescopic rod 11 fixedly connected, and its outside left and right sides both are fixedly connected with baffle one 13, the outside left and right sides both of spring 12 are fixedly connected with baffle one 13, with the outside of spring 12 fixedly connected, for the range of telescopic of spring 12 is limited, prevent excessive compression or stretch, the outside of support leg 1 is fixedly connected with conveying roller shaft table 14, with the outside of support leg 1 fixedly connected, for the part to be lubricated is transported to device and is lubricated, clamping assembly includes motor one 3, the outside of motor one 3 is fixedly connected in the inside of bottom plate 2, the outside of connecting rod one 4 is rotatably connected in the outside of motor one 3.
[0038] Refer to Figures 3-4The outer part of the supporting leg 1 is fixedly connected with the conveying console 15, which is fixedly connected with the outer part of the supporting leg 1 and is used for controlling the conveying process of the parts to be lubricated. The inner part of the conveying console 15 is fixedly connected with the fixed plate four 16, which is fixedly connected inside the conveying console 15 and provides a stable platform for installing other components. The outer part of the fixed plate four 16 is fixedly connected with the motor two 17, which is fixedly connected with the outer part of the fixed plate four 16 and is the power source of the conveying console 15. The output end of the motor two 17 is fixedly connected with the transmission shaft 18, which is fixedly connected with the output end of the motor two 17 and is used for transmitting the power of the motor. The outer part of the transmission shaft 18 is fixedly connected with the baffle two 19, which is fixedly connected with the outer part of the transmission shaft 18 and is used for protecting the transmission shaft 18 from the external environment;
[0039] And ensure its normal operation, the outer part of the transmission shaft 18 is rotatably connected with the gear 20, which is rotatably connected with the outer part of the transmission shaft 18 and is an important part of the transmission. The outer part of the gear 20 is rotatably connected with the rack 21, which is rotatably connected with the outer part of the gear 20 and is another important part of the transmission. The outer part of the rack 21 is fixedly connected with the fixed block 22, which is fixedly connected with the outer part of the rack 21 and is used for fixing the position of the rack 21 and ensuring its normal operation. The outer part of the fixed block 22 is fixedly connected with the extension support 23, which is fixedly connected with the outer part of the fixed block 22 and is used for supporting and fixing the extension lifting frame 24. The outer part of the extension support 23 is fixedly connected with the extension lifting frame 24, which is fixedly connected with the outer part of the extension support 23 and is used for adjusting the height of the device to adapt to different heights of the parts to be lubricated. The outer part of the extension support 23 is fixedly connected outside the fixed block 22, and the outer part of the extension lifting frame 24 is fixedly connected outside the extension support 23.
[0040] Referring to Figures 4-5 The outer part of the extension lifting frame 24 is fixedly connected with the oil storage cylinder 25, which is fixedly connected with the outer part of the extension lifting frame 24 and is used for storing lubricating oil. The inner part of the oil storage cylinder 25 is fixedly connected with the connecting pipeline 26, which is fixedly connected with the inner part of the oil storage cylinder 25 and is used for conveying lubricating oil from the oil storage cylinder 25 to the liquid injector 27. The inner part of the oil storage cylinder 25 is fixedly connected outside the extension lifting frame 24, the outer part of the connecting pipeline 26 is fixedly connected inside the oil storage cylinder 25, the outer part of the connecting pipeline 26 is fixedly connected with the liquid injector 27, which is fixedly connected with the outer part of the connecting pipeline 26 and is used for injecting lubricating oil into the parts to be lubricated. The inner part of the liquid injector 27 is fixedly connected with the oil injection pipe 28;
[0041] The injection oil pipe 28 is fixedly connected to the inside of the injection oiler 27, and the anti-overflow plug 29 is fixedly connected to the outside of the injection oil pipe 28, which is used for preventing the lubricating oil from overflowing.
[0042] Working steps
[0043] Step one, during the working process, the parts to be lubricated are transported into the device through the transport roller table 14 fixedly connected to the outside of the supporting leg 1. Then the parts to be lubricated are fixed by the clamping assembly outside the bottom plate 2. The motor one 3 is started. The connecting rod one 4 is rotatably connected to the outside of the motor one 3. The connecting rod one 4 drives the follow-up rod 5 on the left and right sides to move. The rotation of the follow-up rod 5 drives the fixed plate one 6 rotatably connected to the follow-up rod 5 to move. The sliding base 7 fixedly connected to the outside of the fixed plate one 6 is affected. The fixed rod one 8 slidably connected to the inside of the sliding base 7 can move forward and backward. The fixed plate two 9 fixedly connected to the outside of the fixed rod one 8 on the left and right sides enhances the structural stability. The telescopic rod 11 fixedly connected to the left and right sides of the fixed plate three 10 fixedly connected to the top of the sliding base 7 and the spring 12 fixedly connected to the outside of the telescopic rod 11 participate in the work. The baffle one 13 fixedly connected to the outside of the spring 12 on the left and right sides limits the extension range of the spring 12 to prevent it from being excessively compressed or stretched. The whole process completes the lubrication operation related to the parts
[0044] Step two, in the transport control console 15, the fixed plate four 16 provides a stable mounting platform. The motor two 17 fixedly connected to the outside of the fixed plate four 16 is started as a power source. The transmission shaft 18 at the output end of the motor two 17 rotates. The baffle two 19 fixedly connected to the outside of the transmission shaft 18 protects the transmission shaft 18 to make it normally operate. At the same time, the transmission shaft 18 drives the gear 20 rotatably connected to the transmission shaft 18 to rotate. The rotation of the gear 20 drives the rack 21 rotatably connected to the gear 20 to move. The fixed block 22 fixedly connected to the outside of the rack 21 ensures the normal position of the rack 21. The extension support 23 fixedly connected to the outside of the fixed block 22 is used for supporting and fixing the extension lifting frame 24.
[0045] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A splash-type fully automatic lubrication control device comprising a support leg (1), characterized in that: The top of supporting leg (1) is fixedly connected with bottom plate (2), the outside of bottom plate (2) is fixedly connected with clamping assembly for fixing parts to be lubricated, the outside of clamping assembly is rotatably connected with connecting rod one (4), the outside of connecting rod one (4) is rotatably connected with follow-up rod (5) on both sides, the outside of follow-up rod (5) is rotatably connected with fixed plate one (6), the outside of fixed plate one (6) is fixedly connected with sliding base (7), the inside of sliding base (7) is slidably connected with fixed rod one (8), the outside of fixed rod one (8) is fixedly connected with fixed plate two (9) on both sides, the top of sliding base (7) is fixedly connected with fixed plate three (10), the outside of fixed plate three (10) is fixedly connected with telescopic link (11) on both sides, the outside of telescopic link (11) is fixedly connected with spring (12), the outside of spring (12) is fixedly connected with baffle one (13) on both sides, the outside of supporting leg (1) is fixedly connected with conveying roller base (14).
2. A splash-type full-automatic lubrication control device according to claim 1, characterized in that: The outside of motor one (3) is fixedly connected with the inside of bottom plate (2), the outside of connecting rod one (4) is rotatably connected with the outside of motor one (3).
3. A splash-type full-automatic lubrication control device according to claim 1, characterized in that: The outside of supporting leg (1) is fixedly connected with conveying control platform (15), the inside of conveying control platform (15) is fixedly connected with fixed plate four (16), the outside of fixed plate four (16) is fixedly connected with motor two (17), the output end of motor two (17) is fixedly connected with transmission shaft (18).
4. A splash-type full-automatic lubrication control device according to claim 3, characterized in that: The outside of transmission shaft (18) is fixedly connected with baffle two (19), the outside of transmission shaft (18) is rotatably connected with gear (20), the outside of gear (20) is rotatably connected with rack (21), the outside of rack (21) is fixedly connected with fixed block (22).
5. A splash-type full-automatic lubrication control device according to claim 4, characterized in that: The outside of fixed block (22) is fixedly connected with extension support (23), the outside of extension support (23) is fixedly connected with extension lifting frame (24), the outside of extension support (23) is fixedly connected with the outside of fixed block (22), the outside of extension lifting frame (24) is fixedly connected with the outside of extension support (23).
6. A splash-type full-automatic lubrication control device according to claim 5, characterized in that: The outside of extension lifting frame (24) is fixedly connected with oil storage cylinder (25), the inside of oil storage cylinder (25) is fixedly connected with connecting pipeline (26), the inside of oil storage cylinder (25) is fixedly connected with the outside of extension lifting frame (24), the outside of connecting pipeline (26) is fixedly connected with the inside of oil storage cylinder (25).
7. A splash-type full-automatic lubrication control device according to claim 6, characterized in that: The outside of connecting pipeline (26) is fixedly connected with liquid injector (27), the inside of liquid injector (27) is fixedly connected with oil injection pipe (28), the inside of liquid injector (27) is fixedly connected with the outside of extension support (23), the outside of oil injection pipe (28) is fixedly connected with the inside of liquid injector (27).
8. A splash-type full-automatic lubrication control device according to claim 7, characterized in that: The outside of the oil injection pipe (28) is fixedly connected with an anti-overflow plug (29), the outside of the oil injection pipe (28) is fixedly connected with a liquid level sensor (30), the inside of the anti-overflow plug (29) is fixedly connected to the outside of the oil injection pipe (28), and the outside of the liquid level sensor (30) is fixedly connected to the outside of the oil injection pipe (28).
Citation Information
Patent Citations
Mechanical part lubricating device
CN220355118U