Air compression automatic air supply system

By designing an automatic air compressor replenishment system, which utilizes an automatic regulating valve and a PLC controller to achieve automatic air replenishment, the problem of inaccurate air compressor replenishment in spinning production is solved, a stable and balanced air replenishment effect is achieved, and manual operation and the number of air compressors are reduced.

CN223564026UActive Publication Date: 2025-11-18CHANGLE HENGSHEN SYNTHETIC FIBER
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Patent Information

Application Number
CN202520071384.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-11-18
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

The air supply method of the air compressor in the existing spinning production equipment is not precise, which leads to unstable system pressure and requires manual monitoring and adjustment, which is time-consuming and labor-intensive.

Method used

Design an automatic air replenishment system, including an automatic air replenishment pipeline, a maintenance pipeline, a PLC controller, and a pressure transmitter. Automatic air replenishment is achieved through an automatic regulating valve, combined with a check valve to prevent pressure backflow, and a manual valve for maintenance.

Benefits of technology

It achieves automatic, balanced, and stable air replenishment, reducing the workload of personnel, reducing the number of air compressors in operation, and improving production efficiency.

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Patent Text Reader

Abstract

The utility model provides an automatic air supply system for air compression, which comprises an automatic air supply pipeline, a first pressure pipe network, a second pressure pipe network, a first pressure pipe network and a second pressure pipe network, a first manual valve, a one-way valve, an automatic regulating valve, a pressure transmitter and a second manual valve are sequentially arranged on the automatic air supply pipeline from the input end to the output end; the two ends of the overhauling pipeline are communicated with the input end and the output end of the automatic air supplementing pipeline respectively, and a third manual valve is arranged on the overhauling pipeline; and the PLC is connected with the automatic regulating valve and the pressure transmitter. The single-air-pressure automatic air supply system is simple in structure, air can be automatically supplied, air supply is balanced and stable, the labor amount of workers is reduced, and the operation number of air compressors is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to spinning pressure air supplementing system technical field especially relates to a kind of air pressure automatic air supplementing system. BACKGROUND

[0002] Currently, many large-scale equipment need to use air compressor equipment, and spinning production equipment is transported to each device through air pressure pipe network system to meet production demand, currently air pressure station will be usually set two different pressure air pipe networks, when different pressure is needed, by adjusting air supplement, the demand of production pressure is met, the current air supplement mode is manually opened air supplement valve to supplement air or stop, the method of this kind of air supplement is not accurate in the control of the size of air supplement amount and air supplement speed, too much air supplement causes system positive pressure to be high, and insufficient air supplement causes system negative pressure, which has very adverse effect on spinning production, and the air supplement scene needs artificial monitoring and adjustment all the time, which is time-consuming and laborious. SUMMARY

[0003] The utility model solves the technical problem, provide a kind of simple structure single air pressure automatic air supplementing system, it can be automatically air supplement, and air supplement is balanced and stable, reduce personnel labor quantity, reduce the operation quantity of air compressor.

[0004] The utility model is realized as follows: a kind of air pressure automatic air supplementing system, including first pressure pipe network and second pressure pipe network, first pressure pipe network pressure is greater than second pressure pipe network pressure, further including:

[0005] An automatic air supplementing pipeline, input end is connected with the first pressure pipe network, output end is connected with the second pressure pipe network, first manual valve, a one-way valve, an automatic regulating valve, a pressure transmitter and second manual valve are sequentially provided on the automatic air supplementing pipeline from input end to output end;

[0006] A maintenance pipeline, two ends are respectively communicated on the input end and the output end of automatic air supplementing pipeline, and a third manual valve is arranged on the maintenance pipeline;

[0007] A PLC controller is connected with the automatic regulating valve and the pressure transmitter.

[0008] Further, the first manual valve, the second manual valve and the third manual valve are one of ball valve, stop valve and gate valve.

[0009] The automatic air supplementing system has the advantages that: the automatic air supplementing valve and the pressure transmitter are arranged, air supplementing can be realized automatically according to requirements, manual operation is not needed, air supplementing is stable, the linear output of pressure can be protected, the one-way valve is arranged, the pressure backflow of the second pressure pipe network can be avoided, the first manual valve, the second manual valve and the maintenance pipeline are arranged, and the automatic air supplementing pipeline can be used when maintenance is needed. BRIEF DESCRIPTION OF DRAWINGS

[0010] The utility model makes further explanation to the utility model in combination with the embodiment referring to the drawings.

[0011] Figure 1 It is the structure schematic diagram of the utility model automatic air supplementing system of air pressure.

[0012] The automatic air supplementing system 100, the automatic air supplementing pipeline 1, the first manual valve 11, the one-way valve 12, the automatic regulating valve 13, the pressure transmitter 14, the second manual valve 15, the maintenance pipeline 2, the third manual valve 21, PLC controller 3. DETAILED DESCRIPTION

[0013] The technical scheme in the embodiment of the utility model will be clearly and completely described in combination with the drawings in the embodiment of the utility model. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of protection of the utility model.

[0014] As Figure 1 The utility model discloses an automatic air supplementing system 100 of air pressure, including first pressure pipe network (not shown in drawing) and second pressure pipe network (not shown in drawing), and the pressure of first pressure pipe network is greater than the pressure of second pressure pipe network, still include: an automatic air supplementing pipeline 1, a maintenance pipeline 2 and a PLC controller 3.

[0015] The input end of the automatic air supplementing pipeline 1 is connected with the first pressure pipe network, and the output end is connected with the second pressure pipe network, and the first manual valve 11, the one-way valve 12, the automatic regulating valve 13, the pressure transmitter 14 and the second manual valve 15 are sequentially arranged on the automatic air supplementing pipeline 1 from the input end to the output end; the PLC controller 3 is connected with the automatic regulating valve 13 and the pressure transmitter 14, the PLC controller 3 receives the signal of the pressure transmitter 14 by inputting the pressure set value in the PLC controller 3, thereby controlling the opening and closing of the automatic regulating valve 13.

[0016] The maintenance pipeline 2 is communicated with the input end and the output end of the automatic air supplement pipeline 1 respectively, and a third manual valve 21 is arranged on the maintenance pipeline 2.

[0017] Working principle: the pressure of the first pressure pipeline network is greater than the pressure of the second pressure pipeline network (for example, the pressure of the first pressure pipeline network is 10 bar, and the pressure of the second pressure pipeline network is 8 bar), and the spinning process needs the linear pressure of the second pipeline network to be stable ± 0.2 bar, and the smaller the fluctuation range is, the more stable it is; because there are many gas points in the workshop, the pipeline network pressure is unstable and often lower than the set value; if the pressure is lower than 8.0 bar at this moment, only the first pressure pipeline network needs to supplement air to the second pressure pipeline network through the automatic air supplement pipeline 1 to reach the required pressure value, without the need to additionally increase the operation of the 8 bar air compressor; in use, the first manual valve 11 and the second manual valve 15 are in the normally open state, and the third manual valve 21 is in the normally closed state; when air supplement is needed, the pressure set value has been input in the PLC controller 3 (the set value is reset according to the actual situation); the PLC controller 3 controls the automatic regulating valve 13 to be opened according to the signal received by the pressure transmitter 14, so that the first pressure pipeline network supplements air to the second pressure pipeline network; when the pressure set value is reached, the PLC controller 3 controls the automatic regulating valve 13 to be closed or the opening degree to be reduced according to the signal received by the pressure transmitter 14; and the one-way valve 12 is arranged on the automatic air supplement pipeline 1, so that when the first pressure pipeline network fails and the pressure is lower than that of the second pressure pipeline network, the pressure of the second pressure pipeline network can be prevented from being reversed; when the automatic air supplement pipeline 1 needs to be maintained, the first manual valve 11 and the second manual valve 15 are closed, and the third manual valve 21 on the maintenance pipeline 2 is opened, so that air supplement is realized through the maintenance pipeline 2, and the maintenance of the automatic air supplement pipeline 1 is realized, which is simple and convenient.

[0018] The automatic regulating valve 13 and the pressure transmitter 14 are arranged, air supplement can be realized according to the requirement, manual operation is not needed, air supplement is stable, the linear output of the pressure can be protected, the one-way valve 12 is arranged, the pressure of the second pressure pipeline network can be prevented from being reversed, the first manual valve 11, the second manual valve 15 and the maintenance pipeline 2 are arranged, and the automatic air supplement pipeline can be used when the automatic air supplement pipeline needs to be maintained. The single air compressor automatic air supplement system has the advantages of simple structure, automatic air supplement, stable air supplement, reduced labor amount and reduced operation number of the air compressor.

[0019] Although the specific embodiments of the present application are described above, those skilled in the art should understand that the specific embodiments described by us are only illustrative, not for limiting the scope of the present application, and equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present application should be covered within the scope of the claims of the present application.

Claims

1. An air compression automatic air charging system comprising a first pressure pipe network and a second pressure pipe network, the pressure of the first pressure pipe network being greater than the pressure of the second pressure pipe network, characterized in that, Also include: An automatic air supply pipeline, the input end is connected with the first pressure pipeline network, the output end is connected with the second pressure pipeline network, the automatic air supply pipeline is provided with a first manual valve, a one-way valve, an automatic regulating valve, a pressure transmitter and a second manual valve from the input end to the output end; An overhaul pipeline, both ends are respectively communicated on the input end and the output end of the automatic air supply pipeline, and a third manual valve is arranged on the overhaul pipeline; A PLC controller connected with the automatic regulating valve and the pressure transmitter.

2. The automatic air supplement system of claim 1, wherein: The first manual valve, the second manual valve and the third manual valve are one of ball valve, stop valve and gate valve.