Full-automatic steam generator utilizing waste heat

By designing a fully automatic steam generator for waste heat utilization, the waste heat from the enameling machine is used to heat water and generate steam, solving the problem of low waste heat utilization efficiency in enameling production and achieving efficient energy utilization and stable steam output.

CN223564205UActive Publication Date: 2025-11-18WUXI TOLY ELECTRIC WORKS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422688160.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-11-18
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

In the existing technology, steam generators cannot efficiently utilize the waste heat of the enameling machine during the enameling wire production process, resulting in energy waste and increased production costs.

Method used

Design a fully automatic steam generator for waste heat utilization. Through the combination of water supply components, water storage components and steam generation components, it uses the waste heat from the enameling machine to heat water and generate steam. The structure includes water supply components, water storage components, steam generation components and insulation layer, etc., to achieve automatic control and efficient steam generation.

Benefits of technology

This technology enables efficient utilization of the waste heat from the enameling machine, improves the stability and reliability of steam output, reduces production costs, and enhances energy efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223564205U_ABST
    Figure CN223564205U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of energy recovery and utilization equipment, and relates to a waste heat utilization full-automatic steam generator which comprises a water supply assembly, a water storage assembly and a steam generation assembly, the water supply assembly is used for supplying purified water to the water storage assembly, and the water storage assembly is used for supplying water to a floating ball water tank of the steam generation assembly; the steam generating assembly comprises a steam generator, the water inlet end of the steam generator is connected with a metering pump through a pipeline, the metering pump is installed on a floating ball water tank, the liquid inlet end of the metering pump is communicated with the floating ball water tank, the outlet end of the steam generator is in sealed connection with a steam outlet pipe, and one end of the steam outlet pipe is provided with a pressure release valve. A steam outlet is formed in the other end of the steam outlet pipe; and a steam generator internal coil pipe is arranged in the steam generator. The preheating device is reasonable and ingenious in structure, and waste discharged by the enameling machine can be reasonably and reliably utilized for preheating during working; heat can be obtained to the maximum extent through the internal spiral pipe to convert water into steam.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to energy recovery and utilization equipment technical field relates to a waste heat utilization full -automatic steam generator. BACKGROUND

[0002] At present, the rising energy price and the tense situation of energy supply, prompting enterprises to seek more energy -efficient and efficient energy utilization mode, to reduce production cost and improve competitiveness. The increasingly mature automation control technology makes the steam generator can realize full -automatic operation, the exhaust temperature control is above 300 DEG C in the enameled wire production process, improves the stability and reliability of steam output, accurately controls pressure parameter. Provide technical support for efficient utilization of waste heat of enamelling machine. SUMMARY

[0003] The utility model provides a waste heat utilization full -automatic steam generator for above -mentioned problem, this steam generator can efficiently utilize the preheating of enamelling machine.

[0004] According to the technical scheme of the utility model: a waste heat utilization full -automatic steam generator, characterized by: including water supply component, water storage component, steam generation component, the water supply component is used to supply clean water to water storage component, and the water storage component is used to supply water to the floating ball water tank of steam generation component;Water supply component is connected with the inlet end of water storage component through water supply tank;The outlet port of the water storage tank of water storage component is connected with the main pipeline, and a plurality of steam generation components are sequentially arranged on the main pipeline;

[0005] The steam generation component includes steam generator, and the inlet end of the internal coil of the steam generator is connected with the outlet end of the metering pump through the pipeline, the inlet end of the metering pump is communicated with the floating ball water tank, the outlet end of the steam generator is sealingly connected with the steam outlet pipe, one end of the steam outlet pipe is provided with a pressure relief valve, and the other end of the steam outlet pipe is structured as a steam outlet.

[0006] The side of the steam generator is communicated with the exhaust pipe of the enamelling machine.

[0007] As a further improvement of the utility model, the water supply component includes a water supply tank, a first liquid level sensor is installed in the water supply tank, the inlet end of the water supply tank is connected with a clean water system, and the water outlet of the water supply tank is connected with a water supply pump.

[0008] As a further improvement of the utility model, the water storage component includes a water storage tank, a second liquid level sensor is installed in the water storage tank, the inlet port of the water storage tank is higher than the outlet port, the outlet port is connected with a main pipe, and the inlet end of the steam generation component is sealingly connected with the main pipeline.

[0009] As a further improvement of the utility model, an insulating layer is arranged on the surface of the steam outlet pipe.

[0010] As a further improvement of the utility model, the water inlet end of the floating ball water tank is provided with a floating ball water inlet valve.

[0011] As a further improvement of the utility model, the metering pump is installed on the floating ball water tank.

[0012] The technical effect of the utility model lies in that the utility model is reasonable and ingenious in structure, can reasonably and reliably utilize the waste discharge preheating of the enameled wire winding machine during work, and can convert water into steam by the internal spiral pipe to maximize heat acquisition. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 The utility model discloses a structure schematic view. DETAILED DESCRIPTION

[0014] The specific embodiment of the utility model will be further described below in combination with the drawings.

[0015] In order to make the person skilled in the art better understand the utility model scheme, the technical scheme in the embodiment of the utility model will be described clearly and completely below in combination with the drawings in the embodiment of the utility model, and the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the utility model.

[0016] Figure 1 The utility model discloses a structure schematic view.

[0017] As shown in Figure 1 The utility model discloses a kind of waste heat utilization full-automatic steam generator, including water supply component 10, water storage component 20, steam generation component 30, the water supply component 10 is used to supply clean water to water storage component 20, water storage component 20 is used to supply water to the floating ball water tank 31 of steam generation component 30.

[0018] The steam generator 37 is connected with the exhaust pipe of the paint coating machine.

[0019] The side of the steam generator 37 is connected with the exhaust pipe of the paint coating machine.

[0020] The water supply assembly 10 comprises a water supply tank 11, the first liquid level sensor 12 is installed in the water supply tank 11, the water inlet end of the water supply tank 11 is connected with a water purification system, and the water outlet of the water supply tank 11 is connected with the water inlet end of the water storage assembly 20 through the water supply pump 13.

[0021] The water storage assembly 20 comprises a water storage tank 21, the second liquid level sensor 22 is installed in the water storage tank 21, the water inlet port of the water storage tank 21 is higher than the water outlet port, the water outlet port is connected with a main pipe, and the inlet end of the steam generation assembly 30 is connected with the main pipe.

[0022] The water outlet port of the water storage tank 21 is connected with a main pipe, and in specific applications, a plurality of steam generation assemblies 30 can be sequentially arranged on the main pipe according to specific conditions.

[0023] The surface of the steam outlet pipe 34 is provided with a heat preservation layer 36 to prevent the operator from being scalded.

[0024] The water inlet end of the floating ball water tank 31 is provided with a floating ball water inlet valve 38.

[0025] The exhaust pipe of the paint coating machine connected with the side of the steam generator 37 is used for discharging waste, and the waste is discharged from the lower part and discharged from the upper part.

[0026] In the working process of the utility model, the steam generator 37 is connected with the exhaust pipe of the paint coating machine, when the exhaust temperature reaches 300 DEG C, the flow of water is controlled by the metering pump 32, the water flow enters the internal coil of the steam generator 37, and the internal coil is heated by the heat obtained through the exhaust pipe, so that the water flow in the internal coil is heated into steam, the steam is transported to the annealing pipe through the heat preservation pipe, and the copper wire is not oxidized in the annealing process.

[0027] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical scheme of the utility model and are not limited, although the utility model is described in detail with reference to the examples, those skilled in the art should understand that the technical scheme of the utility model can be modified or replaced, without departing from the spirit and scope of the technical scheme of the utility model, and all should be covered in the scope of the claims of the utility model.

Claims

1. A fully automatic steam generator for waste heat utilization, characterized in that: The application relates to a water supply system, which comprises a water supply assembly (10), a water storage assembly (20) and a steam generation assembly (30), wherein the water supply assembly (10) is used for supplying clean water to the water storage assembly (20), the water storage assembly (20) is used for supplying water to a floating ball water tank (31) of the steam generation assembly (30), the water supply assembly (10) is connected with a water inlet end of the water storage assembly (20) through a water supply tank, a water outlet port of a water storage tank of the water storage assembly (20) is connected with a main pipeline, and a plurality of steam generation assemblies (30) are sequentially arranged on the main pipeline. The steam generation assembly (30) comprises a steam generator (37), a water inlet end of an inner coil of the steam generator (37) is connected with an outlet end of a metering pump (32) through a pipeline, a liquid inlet end of the metering pump (32) is communicated with the floating ball water tank (31), an outlet end of the steam generator (37) is sealingly connected with a steam outlet pipeline (34), one end of the steam outlet pipeline (34) is provided with a pressure relief valve (35), and the other end of the steam outlet pipeline (34) is configured as a steam outlet. The steam generator (37) is communicated with a waste discharge pipeline of a varnishing machine.

2. The automatic heat recovery steam generator according to claim 1, characterized in that: The water supply assembly (10) comprises a water supply tank (11), a first liquid level sensor (12) is arranged in the water supply tank (11), a water inlet end of the water supply tank (11) is connected with a clean water system, and a water outlet of the water supply tank (11) is connected with a water supply pump (13).

3. The automatic heat recovery steam generator according to claim 1, characterized in that: The water storage assembly (20) comprises a water storage tank (21), a second liquid level sensor (22) is arranged in the water storage tank (21), a water inlet port of the water storage tank (21) is higher than a water outlet port, the water outlet port is connected with a main pipeline, and an inlet end of the steam generation assembly (30) is sealingly connected with the main pipeline.

4. The automatic heat recovery steam generator according to claim 1, characterized in that: A heat preservation layer (36) is arranged on the surface of the steam outlet pipeline (34).

5. The automatic heat recovery steam generator according to claim 1, characterized in that: A floating ball water inlet valve (38) is arranged at a water inlet end of the floating ball water tank (31).

6. The automatic heat recovery steam generator according to claim 1, characterized in that: The metering pump (32) is arranged on the floating ball water tank (31).