VOC waste gas incinerator
By introducing components such as filter boxes and jet pipes into the VOC waste gas incinerator, the problems of incinerator blockage and corrosion caused by impurities in VOC waste gas have been solved, improving incineration efficiency and lifespan, and realizing heat recovery and reuse.
Patent Information
- Application Number
- CN202423185331.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
VOC emissions can cause blockages and corrosion in the incinerator by carrying particulate matter and grease before entering the incinerator, affecting its efficiency and service life.
A VOC waste gas incinerator was designed, comprising components such as a filter box, a filter layer, a water storage tank, a jet pipe, and a heating pipe. Through water pretreatment and the absorption of impurities and water vapor by the filter layer, the amount of impurities and moisture entering the furnace body is reduced. The jet pipe and heating pipe are used to improve the waste gas distribution and heat recovery efficiency.
It effectively reduces impurities and moisture at the incinerator inlet, improves incineration efficiency and service life, and achieves uniform distribution of waste gas and heat recovery and reuse.
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Figure CN223564240U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of incinerators, in particular to a VOC waste gas incinerator. BACKGROUND
[0002] VOC waste gas, i.e. volatile organic compound waste gas, is a kind of waste gas composed of organic compounds that can evaporate into a gaseous state at room temperature, which needs to be treated to meet the emission standard.
[0003] At present, when VOC waste gas is treated, an incinerator is often used for incineration to burn harmful impurities in the VOC waste gas, so that the VOC waste gas meets the emission standard.
[0004] However, the VOC waste gas often carries impurities such as particulate matter and grease before entering the incinerator, which may cause blockage and corrosion problems after contacting the pipeline and the furnace wall of the incinerator, directly affecting the working efficiency and service life of the incinerator. CONTENT OF THE UTILITY MODEL
[0005] In order to reduce the impurities existing in the waste gas entering the incinerator, the present application provides a VOC waste gas incinerator.
[0006] The present application provides a VOC waste gas incinerator, which adopts the following technical scheme:
[0007] A VOC waste gas incinerator, comprising
[0008] a furnace body provided with an air inlet pipe and an air outlet pipe;
[0009] a filter box, a filter cavity is formed in the filter box, and the air inlet pipe is connected to the filter box near the top;
[0010] an input pipe is arranged on the side of the filter box away from the air inlet pipe and close to the bottom, and the input pipe extends into the filter cavity;
[0011] a connecting pipe with a closed side end is rotationally connected to the bottom of the input pipe, a plurality of jet pipes are uniformly and intermittently arranged on the outer circumferential side wall of the connecting pipe, and the connecting pipe rotates when the jet pipes jet;
[0012] a support plate is arranged in the filter box and located in the filter cavity, and a water storage groove is formed between the support plate and the bottom cavity wall of the filter cavity;
[0013] a filter layer is arranged on the top of the support plate, and a plurality of air permeable holes are uniformly and intermittently formed on the support plate.
[0014] By adopting the technical scheme, the gas inlet pipe and the gas outlet pipe arranged on the furnace body realize the introduction and discharge of the waste gas. The water flow in the water storage tank pre-processes the waste gas. The connecting pipe connected with the input pipe and the plurality of jet pipes thereon rotate by using the power generated during jetting, so as to realize the uniform distribution of the waste gas and the preliminary mixing of the water flow, reduce the impurities in the waste gas, purify the waste gas, and greatly reduce the impurities in the waste gas entering the furnace body. The setting of the filter layer absorbs the moisture in the waste gas, reduces the amount of moisture entering the furnace body, and improves the incineration effect of the furnace body on the waste gas.
[0015] Optionally, the filter box is provided with a plurality of partitions arranged in the filter cavity.
[0016] The partitions and the filter cavity wall form air vents, and the adjacent air vents are oppositely and staggeredly arranged.
[0017] By adopting the technical scheme, a plurality of partitions are arranged in the filter cavity in a staggered manner, and air vents are formed between the partitions and the filter cavity wall in an opposite and staggered manner. The waste gas flows along the partitions and the air vents, increasing the length of the airflow path and improving the absorption effect of the water flow on the impurities in the waste gas.
[0018] Optionally, the air permeable hole extends obliquely.
[0019] By adopting the technical scheme, the oblique extension of the air permeable hole increases the contact time of the waste gas with the wall of the air permeable hole, which is beneficial to increasing the amount of water vapor condensed on the wall of the air permeable hole and reducing the amount of water vapor in the waste gas.
[0020] Optionally, the filter box is provided with a water pump located in the filter cavity.
[0021] A heating pipe is arranged on the wall of the gas outlet pipe, one end of the heating pipe is connected to the water suction port of the water pump, and the other end of the heating pipe is connected to the filter box and communicates with the filter cavity.
[0022] By adopting the technical scheme, the water pump is arranged in the filter box, one end of the heating pipe is connected to the water suction port of the water pump, and the other end of the heating pipe is connected to the filter box and communicates with the filter cavity. The water pump draws the water flow through the heating pipe to absorb the heat in the waste gas passing through the heating pipe, which is beneficial to recycling and reusing the heat in the waste gas.
[0023] Optionally, the heating pipe extends along a spiral trajectory to form a heating portion, and the heating portion is located in the gas outlet pipe.
[0024] By adopting the technical scheme, the heating pipe extends along a spiral trajectory to form a heating portion, and the heating portion is located in the gas outlet pipe. This design increases the contact area between the heating pipe and the waste gas and improves the heat exchange efficiency.
[0025] Optionally, the support plate slides up and down in the filter box, the filter box is provided with a control assembly, when the heating pipe passes water flow to the filter cavity, the control assembly controls the up and down reciprocating movement of the support plate.
[0026] By adopting the above technical scheme, the control assembly controls the up and down reciprocating movement of the support plate in the filter box, the extrusion of the filter layer is realized, which is beneficial to reduce the amount of water in the filter layer and maintain the absorption effect of the filter layer on the water vapor in the exhaust gas.
[0027] Optionally, the control assembly comprises a reciprocating screw rod, a control sleeve, a control block and a control leaf;
[0028] The reciprocating screw rod is rotationally connected to the bottom cavity wall of the filter cavity, the control leaf is multiple and is uniformly and spacedly arranged on the outer circumferential side of the reciprocating screw rod, and the control leaf extends to opposite the pipe opening of the heating pipe.
[0029] The control sleeve is arranged at the bottom of the support plate, the control sleeve is sleeved on the outer circumferential side of the reciprocating screw rod, and the outer circumferential side of the reciprocating screw rod is provided with a reciprocating screw groove located in the control sleeve.
[0030] The control block is arranged on the inner circumferential side wall of the control sleeve, and the control block is slidingly connected in the reciprocating screw groove.
[0031] By adopting the above technical scheme, the control assembly realizes the accurate control of the up and down reciprocating movement of the support plate through the cooperation of the reciprocating screw rod, the control sleeve, the control block and the control leaf.
[0032] Optionally, the air inlet pipe extends downwardly and obliquely towards the filter cavity.
[0033] By adopting the above technical scheme, the air inlet pipe extends downwardly and obliquely towards the filter cavity, which reduces the possibility of water droplets generated during the extrusion of the filter layer entering the furnace body through the air inlet pipe.
[0034] In summary, the present application has at least one of the following beneficial effects:
[0035] 1. The water flow in the water storage tank pre-treats the exhaust gas, the connecting pipe connected through the input pipe and the plurality of air injection pipes thereon utilize the power generated during air injection to rotate the connecting pipe, thereby realizing the uniform distribution of the exhaust gas and the preliminary mixing of the water flow, reducing the impurities in the exhaust gas, purifying the exhaust gas, and greatly reducing the impurities in the exhaust gas passing into the furnace body.
[0036] 2. The control assembly controls the up and down reciprocating movement of the support plate in the filter box, which realizes the extrusion of the filter layer and is beneficial to reduce the amount of water in the filter layer and maintain the absorption effect of the filter layer on the water vapor in the exhaust gas. BRIEF DESCRIPTION OF DRAWINGS
[0037] Figure 1 is a schematic diagram of the external structure of an embodiment of the present application;
[0038] Figure 2 is a schematic diagram of the internal cross-section of an embodiment of the present application;
[0039] Figure 3 is a schematic diagram of the internal structure of the filter box in an embodiment of the present application;
[0040] Figure 4 is a schematic diagram of the internal cross-section of the filter box in an embodiment of the present application;
[0041] Figure 5 is a schematic diagram of the internal cross-section of the filter box in an embodiment of the present application; Figure 4 is an enlarged schematic diagram of part A of
[0042] Reference signs: 1, furnace body; 11, air inlet pipe; 12, air outlet pipe; 2, filter box; 21, filter cavity; 22, input pipe; 23, connecting pipe; 24, air injection pipe; 25, water storage tank; 26, filter layer; 27, partition plate; 271, air vent; 3, support plate; 31, air permeable hole; 4, water pump; 5, heating pipe; 51, heating part; 6, control assembly; 61, reciprocating screw rod; 611, reciprocating screw groove; 62, control sleeve; 63, control block; 64, control blade. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings, and the described embodiments are only possible technical implementations of the present application, not all possible implementations. Those skilled in the art can obtain other embodiments by combining the embodiments of the present application without creative labor, and these embodiments are also within the protection scope of the present application. Figures 1-5 The present application will be further described in detail.
[0044] The present application discloses a VOC waste gas incinerator.
[0045] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings, and the described embodiments are only possible technical implementations of the present application, not all possible implementations. Those skilled in the art can obtain other embodiments by combining the embodiments of the present application without creative labor, and these embodiments are also within the protection scope of the present application.
[0046] The present application discloses a VOC waste gas incinerator.
[0047] Referring to Figure 1The embodiment of the application provides a VOC waste gas incinerator, which comprises a furnace body 1, an incineration cavity is formed in the furnace body 1, the furnace body 1 is provided with an incineration part, and the incineration part is located in the incineration cavity. An air inlet pipe 11 and an air outlet pipe 12 are fixedly arranged on the furnace body 1, the air inlet pipe 11 and the air outlet pipe 12 are oppositely arranged, and the air inlet pipe 11 and the air outlet pipe 12 are respectively connected with the incineration cavity. During processing, VOC waste gas is introduced into the incineration cavity through the air inlet pipe 11, then the VOC waste gas is incinerated through the incineration part, and then the incinerated VOC waste gas is discharged through the air outlet pipe 12.
[0048] Referring to Figure 2 , in order to reduce impurities in the VOC waste gas entering the air inlet pipe 11, a filter box 2 is fixedly arranged on the side, away from the furnace body 1, of the air inlet pipe 11. A filter cavity 21 is formed in the filter box 2, the air inlet pipe 11 is connected to the filter box 2 at a position close to the top, and the air inlet pipe 11 is connected with the filter cavity 21.
[0049] The filter box 2 is fixedly connected with an input pipe 22 on the side, away from the air inlet pipe 11, of the filter box 2, the input pipe 22 is located at a position close to the bottom of the filter box 2, and the VOC waste gas is input into the filter cavity 21 through the input pipe 22. The filter box 2 is provided with a support plate 3, the support plate 3 is located in the filter cavity 21, and the side wall of the support plate 3 is in contact with the side wall of the filter cavity 21. A water storage groove 25 is formed between the support plate 3 and the bottom wall of the filter cavity 21, and water flow is stored in the water storage groove 25. The filter box 2 is provided with a filter layer 26, the filter layer 26 is placed on the top of the support plate 3, the filter layer 26 is made of sponge material, and the filter layer 26 fills the space between the support plate 3 and the top wall of the filter cavity 21. The support plate 3 is obliquely provided with air permeable holes 31, the air permeable holes 31 are multiple and uniformly arranged.
[0050] In use, the VOC waste gas is input into the water storage groove 25 through the input pipe 22, at this time, the VOC waste gas is in contact with the water flow, and the water flow absorbs impurities in the VOC waste gas; then the VOC waste gas is in contact with the filter layer 26 after passing through the air permeable holes 31, then the filter layer 26 absorbs water vapor in the VOC waste gas, and the amount of water entering the air inlet pipe 11 is reduced.
[0051] Referring to Figure 2 and Figure 3 , in order to improve the effect of the water flow absorbing impurities in the VOC waste gas, the input pipe 22 extends into the filter cavity 21, and the bottom of the input pipe 22 is rotatably connected with a connecting pipe 23, the connecting pipe 23 is multiple and uniformly arranged along the extension direction of the input pipe 22, and the side end of the connecting pipe 23, away from the input pipe 22, is closed. An air injection pipe 24 is fixedly arranged on the outer circumferential wall of the connecting pipe 23, the air injection pipe 24 extends along the tangent direction of the connecting pipe 23, and the air injection pipe 24 is connected with the connecting pipe 23. The air injection pipe 24 is multiple and uniformly arranged along the circumferential direction, and the air injection pipe 24 drives the connecting pipe 23 to rotate when air is injected.
[0052] Referring to Figure 4 , in order to improve the contact time of VOC waste gas and water flow, a plurality of partitions 27 are fixedly installed in the filter box 2, the partitions 27 are located in the filter cavity 21 and are arranged in an upper and lower interval. The partitions 27 and the cavity wall of the filter cavity 21 form air vents 271, and the upper and lower adjacent air vents 271 are oppositely and staggered arranged. The VOC waste gas flows along the partitions 27, and then flows to the support plate 3 through the air vents 271, which can increase the airflow path length and improve the filtering efficiency.
[0053] Referring to Figure 2 , a heating pipe 5 is fixedly provided on the pipe wall of the gas outlet pipe 12, the heating pipe 5 penetrates the gas outlet pipe 12, and the heating pipe 5 extends along a spiral track to form a heating portion 51, which is located in the gas outlet pipe 12. After the VOC waste gas is incinerated, it is discharged after passing through the heating portion 51, at which time the heating portion 51 absorbs the heat in the VOC waste gas.
[0054] Referring to Figure 3 and Figure 4 , the filter box 2 is fixedly installed with a water pump 4, which is located on the bottom cavity wall of the filter cavity 21. One end of the heating pipe 5 is fixedly connected to the wall of the filter box 2, and the heating pipe 5 is in communication with the water storage tank 25. The pipe opening of the heating pipe 5 is arranged in an upper and lower staggered manner with the air jet pipe 24, and the other end of the heating pipe 5 extends into the filter cavity 21 and is fixedly connected to the water outlet of the water pump 4. In use, the water pump 4 extracts the water flow in the water storage tank 25, and then the water flow flows along the heating pipe 5. When the heating pipe 5 passes through the heating portion 51, the water flow absorbs the heat in the VOC waste gas, and then the water flow flows back into the water storage tank 25, thereby heating the water flow and heating the VOC waste gas, which is beneficial to the recycling of the heat in the incinerated VOC waste gas.
[0055] In order to reduce the moisture in the filter layer 26, the support plate 3 can slide up and down in the filter box 2, and the air inlet pipe 11 extends downwardly and downwardly towards the filter cavity 21. When the support plate 3 moves upwardly, it extrudes the filter layer 26, so that the moisture in the filter layer 26 is extruded and flows back into the water storage tank 25 along the air holes 31.
[0056] The filter box 2 is provided with a control assembly 6, which includes a reciprocating wire rod 61, a control sleeve 62, a control block 63 and a control leaf 64. The reciprocating wire rod 61 is rotatably installed on the bottom cavity wall of the filter cavity 21 through a rotary seal, a plurality of control leaves 64 are uniformly and interval fixed on the outer circumferential side wall of the reciprocating wire rod 61, and the control leaves 64 extend to opposite the pipe opening of the heating pipe 5.
[0057] Referring to Figure 4 and Figure 5The control sleeve 62 is fixedly installed at the bottom of the support plate 3, the control sleeve 62 is sleeved on the outer circumferential side of the reciprocating screw rod 61 and coaxially arranged with the reciprocating screw rod 61, the reciprocating screw rod 61 is externally formed with a reciprocating screw groove 611, and the reciprocating screw groove 611 is located in the control sleeve 62. The control block 63 is fixedly installed on the inner circumferential side wall of the control sleeve 62, and the control block 63 is slidingly connected in the reciprocating screw groove 611. When the heating pipe 5 (the heating pipe 5 is marked in the middle of FIG. 1) passes water flow into the filter cavity 21, the water flow impacts the control blade 64 to drive the reciprocating screw rod 61 to rotate, and then the support plate 3 is reciprocated up and down in the filter cavity 21 through the control block 63, so that the filter layer 26 is extruded, the amount of water in the filter layer 26 is reduced, and the filtering effect of the filter layer 26 on water is maintained. Figure 2
[0058] The implementation principle of the VOC waste gas incinerator in the embodiment of the application is as follows:
[0059] The VOC waste gas is first passed into the filter cavity 21 and contacted with the water flow to absorb impurities in the VOC waste gas, and then passed into the furnace body 1 after absorbing water vapor in the VOC waste gas through the filter layer 26 for incineration. After the VOC waste gas is incinerated, the VOC waste gas is discharged from the gas outlet pipe 12 and contacted with the heating part 51, at this time, the water flow flowing through the heating part 51 absorbs heat and is taken back into the water storage tank 25, so that the VOC waste gas is heated, which is beneficial to recycling and reusing the heat in the VOC waste gas.
[0060] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so that: any equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.
Claims
1. A VOC exhaust gas incinerator characterized by: The utility model provides a kind of filter device, including Furnace body (1) is provided with air inlet pipe (11) and air outlet pipe (12); Filter box (2), the filter cavity (21) is formed in the filter box (2), the air inlet pipe (11) is connected to filter box (2) near top position; The input pipe (22) is arranged on the side of the filter box (2) away from the air inlet pipe (11) and near the bottom position, and the input pipe (22) extends into the filter cavity (21); The bottom of the input pipe (22) is rotatably connected to a closed connecting pipe (23) on one side, a plurality of air injection pipes (24) are uniformly and spaced apart circumferentially arranged on the outer circumferential side wall of the connecting pipe (23), and the connecting pipe (23) rotates when the air injection pipes (24) inject air; The support plate (3) is arranged in the filter box (2) and located in the filter cavity (21), and a water storage groove (25) is formed between the support plate (3) and the bottom cavity wall of the filter cavity (21); A filter layer (26) is arranged on the top of the support plate (3), and a plurality of air permeable holes (31) are uniformly and spaced apart formed on the support plate (3).
2. The VOC exhaust incinerator according to claim 1, characterized in that: The filter box (2) is provided with a plurality of partition plates (27) arranged in the filter cavity (21) and spaced apart vertically; The partition plates (27) and the cavity wall of the filter cavity (21) form air vents (271), and the air vents (271) are oppositely and staggered arranged vertically adjacent to each other.
3. The VOC exhaust incinerator according to claim 1, characterized in that: The air permeable holes (31) are inclined and extend.
4. The VOC exhaust incinerator according to claim 1, characterized in that: The filter box (2) is provided with a water pump (4) arranged in the filter cavity (21); A heating pipe (5) is arranged on the wall of the air outlet pipe (12), one end of the heating pipe (5) is connected to the water suction port of the water pump (4), and the other end of the heating pipe (5) is connected to the filter box (2) and communicates with the filter cavity (21).
5. The VOC exhaust incinerator according to claim 4, characterized in that: The heating pipe (5) extends along a spiral track to form a heating portion (51) in the air outlet pipe (12).
6. The VOC exhaust incinerator according to claim 4, characterized in that: The support plate (3) slides up and down in the filter box (2), the filter box (2) is provided with a control assembly (6), and when the heating pipe (5) passes water flow to the filter cavity (21), the control assembly (6) controls the support plate (3) to reciprocate up and down.
7. A VOC exhaust incinerator according to claim 6, characterized in that: The control assembly (6) comprises a reciprocating screw rod (61), a control sleeve (62), a control block (63) and a control blade (64); The reciprocating screw rod (61) is rotatably connected to the bottom cavity wall of the filter cavity (21), the control blade (64) is arranged on the outer circumferential side of the reciprocating screw rod (61) and spaced apart uniformly and circumferentially, and the control blade (64) extends to opposite the pipe opening of the heating pipe (5); The control sleeve (62) is arranged on the bottom of the support plate (3), the control sleeve (62) is sleeved on the outer circumferential side of the reciprocating screw rod (61), and the outer circumferential side of the reciprocating screw rod (61) is provided with a reciprocating screw groove (611) in the control sleeve (62). The control block (63) is arranged on the inner circumferential side wall of the control sleeve (62), and is in sliding connection in the reciprocating screw groove (611).
8. The VOC exhaust incinerator according to claim 7, characterized in that: The air inlet pipe (11) extends downwardly and downwardly in the direction of the filtering cavity (21).