Automatic aluminum plate forming kiln for aluminum plate production

By introducing components such as electric push rods and tilt sensors into the automatic forming kiln used for aluminum plate production, the automatic external movement and safety control of the chassis are realized, solving the problems of manual traction burden and safety hazards, and improving production efficiency and safety.

CN223564728UActive Publication Date: 2025-11-18GUIZHOU ALUMINUM-BASED NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423032902.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-18
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The existing automated forming kilns used for aluminum plate production lack the function of auxiliary external movement of the frame, resulting in a long-term burden of manual towing operations and posing safety hazards.

Method used

Design an automatic forming kiln for aluminum plate production. It adopts a combination of electric push rods, hinges and limit blocks to realize the rotatable design of the track. With the help of tilt sensors and processors, it automatically controls the slow outward movement of the frame and issues an alarm when the ideal angle is reached to ensure safety.

Benefits of technology

It reduces the burden of long-term manual traction, improves operational safety, and reduces the intensity of manual operation through automated control, thereby increasing production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum plate kilns, and discloses an aluminum plate automatic forming kiln for aluminum plate production, which comprises a kiln body, a frame is arranged on one side in the kiln body, two groups of rails are arranged at the bottom of the frame, and a limiting block is arranged on one side of each rail; a kiln opening is formed in one side wall of the kiln body. Through the arrangement of the electric push rods, the hinging pieces and the limiting blocks, if the frame needs to be moved outwards, due to the fact that one end of the track is limited by the limiting blocks and the track is rotatably designed through the hinging pieces b, the transmission shafts of the electric push rods on the two sides extend outwards and are matched with the hinging pieces a, the track can incline in a small range, and the frame slowly moves outwards along the track; the frame does not need to be pulled manually, and the long-time operation manpower burden is indirectly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum plate kiln technical field, concretely is a kind of aluminum plate automatic forming kiln for aluminum plate production. BACKGROUND

[0002] Aluminum plate is widely used in our life, more for furniture, cabinet, elevator etc., aluminum plate is relatively soft, and good forming property, and it is relatively light, low in cost, in the production of aluminum plate, the forming equipment commonly seen on market generally first melt aluminum block, then pour aluminum melt into forming frame, and cool forming.

[0003] In the implementation of the utility model, the inventor finds that the following problems in the prior art have not been solved: the existing aluminum plate automatic forming kiln for aluminum plate production does not have the corresponding frame auxiliary moving function, and is mostly manually used hooks to hook the hooks at the end of the frame and pull out the frame in the kiln. This operation for a long time has a certain work burden and needs to be improved. Therefore, we propose an aluminum plate automatic forming kiln for aluminum plate production. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide an aluminum plate automatic forming kiln for aluminum plate production, which solves the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an aluminum plate automatic forming kiln for aluminum plate production, comprising a kiln body, a frame is placed on one side of the kiln body, a track is placed at the bottom of the frame, and there are two groups of tracks, a limiting block is placed on one side of the track;

[0006] A kiln opening is formed in one side wall of the kiln body, and the frame is located at the kiln opening, and a kiln door is rotatably connected to the rear side of the kiln body by a hinge;

[0007] A plurality of groups of evenly arrayed support rods are fixedly installed at the bottom of the frame, and a track wheel is rotatably connected to the bottom of the support rod by a wheel carrier, and the track wheel is located in the track on the same side;

[0008] One end of the track is rotatably connected to the limiting block by a hinge b, a groove is formed in the middle of the lower surface of the track, and a wire hole is formed in the side of the track close to the groove;

[0009] An electric push rod is obliquely placed in the groove, a hinge a is installed on the electric push rod and the transmission shaft of the electric push rod, and the transmission shaft of the electric push rod is rotatably connected to the track by the hinge a;

[0010] A set of the track front side is fixedly installed with a box body, the box body is fixedly installed with an inclination sensor, a processor and an alarm, and can be used in cooperation with electric push rods, hinged pieces and limit blocks and the like components; in the use process of the aluminum plate automatic forming kiln, if the vehicle frame needs to be moved out, since one end of the track is limited by the limit block and the track can be designed to rotate through the hinged piece b, the transmission shaft of the electric push rod on both sides can be extended, and the hinged piece a is matched, so that the track can be slightly inclined, the vehicle frame can be slowly moved along the track, and the vehicle frame does not need to be pulled by manpower, thereby indirectly reducing the manpower burden of long-time operation.

[0011] As an optional solution of the technical scheme of the application, the data output end of the inclination sensor is connected with the data input end of the processor, and the signal output end of the processor is connected with the signal input end of the alarm, and the inclination sensor and the processor and the like components can be used in cooperation; in the process of adjusting the inclination of the track, the inclination angle can be detected in real time through the inclination sensor, when the angle reaches the ideal angle, the processor issues an instruction, the alarm issues an alarm sound, and personnel are reminded to stop continuing to adjust the track upward, so as to prevent the track from moving too fast and out of control, and the safety factor is improved.

[0012] As an optional solution of the technical scheme of the application, the box body is fixedly installed with a protective net at an open end, and a wire tube is arranged in communication with the side wall of the box body, the protective net can shield dust from the outside, and the wire tube can be used for wire arrangement and connection of internal and external components.

[0013] As an optional solution of the technical scheme of the application, the ear plates are fixedly installed at the bottom of the kiln body on both sides, and the ear plates, the limit blocks and the two groups of hinged pieces a are provided with positioning holes at the bottom on both sides, the positioning rivets can be penetrated through the positioning holes and connected and fixed with the components on the ground or the support, and the stable positioning of the kiln and the components is realized.

[0014] As an optional solution of the technical scheme of the application, the kiln body is fixedly installed with an instruction board on one side close to the ear plate, and the instruction board is fixed by welding, the guiding words on the instruction board can inform the operator of the corresponding safety matters and the product use mode, and the instruction board is convenient for use by personnel who are initially contacted.

[0015] Compared with the prior art, the aluminum plate automatic forming kiln for aluminum plate production has the following beneficial effects:

[0016] 1. The aluminum plate automatic forming kiln for aluminum plate production is provided with electric push rods, hinged pieces and limit blocks, in the use process of the aluminum plate automatic forming kiln, if the vehicle frame needs to be moved out, since one end of the track is limited by the limit block and the track can be designed to rotate through the hinged piece b, the transmission shaft of the electric push rod on both sides can be extended, and the hinged piece a is matched, so that the track can be slightly inclined, the vehicle frame can be slowly moved along the track, and the vehicle frame does not need to be pulled by manpower, thereby indirectly reducing the manpower burden of long-time operation.

[0017] 2.The aluminum plate automatic forming kiln for aluminum plate production, through the inclination sensor and the processor, in the track inclination adjustment process, the inclination sensor can detect the inclination angle in real time, when the angle reaches the ideal angle, the processor issues an instruction, the alarm emits an alarm sound, reminding personnel to stop continuing to raise the track, so as to avoid the track from moving out of control, and improve the safety factor. BRIEF DESCRIPTION OF DRAWINGS

[0018] Other features, objects and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments, read in conjunction with the accompanying drawings:

[0019] Fig. 1 It is a whole front view structural schematic diagram of the aluminum plate automatic forming kiln for aluminum plate production.

[0020] Fig. 2 It is an enlarged sectional view structural schematic diagram of A of the aluminum plate automatic forming kiln for aluminum plate production.

[0021] Fig. 3 It is a box body part front view sectional view structural schematic diagram of the aluminum plate automatic forming kiln for aluminum plate production.

[0022] In the figure: 1, kiln body; 11, ear plate; 12, signboard; 13, kiln mouth; 14, kiln door; 2, track; 21, wire hole; 22, groove; 23, electric push rod; 24, hinge piece a; 3, box body; 31, inclination sensor; 32, alarm; 33, wire tube; 34, processor; 4, limiting block; 41, hinge piece b; 5, vehicle frame; 51, track wheel. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application will be further described below in conjunction with specific embodiments.

[0024] Please refer to Figs. 1-3The utility model provides a technical scheme: an automatic aluminum plate forming kiln for aluminum plate production, including kiln body 1, the one side of kiln body 1 is placed with frame 5, the bottom of frame 5 is placed with track 2, and track 2 has two groups in common, and the one side of track 2 is placed with limit block 4;The one side wall of kiln body 1 is equipped with kiln mouth 13, and frame 5 is located at kiln mouth 13, and the rear side of kiln body 1 is rotatably connected with kiln door 14 through hinge;Frame 5 bottom fixedly installed with several groups of even array's stay rod, and the bottom of stay rod is rotatably connected with rail wheel 51 through wheel carrier, and rail wheel 51 is located in the same side track 2;The one end of track 2 is rotatably connected with limit block 4 through hinged member b41, and the middle part of track 2 lower surface is equipped with recess 22, and the one side of track 2 close recess 22 is equipped with wire hole 21;Recess 22 is placed with electric push rod 23 in the inclination, and electric push rod 23 and the transmission shaft of electric push rod 23 are all installed with hinged member a24, and the transmission shaft of electric push rod 23 is rotatably connected with track 2 through hinged member a24, and the bottom of both sides of ear plate 11, limit block 4 and two groups of hinged member a24 is equipped with positioning hole, can pass through the positioning hole and is fixed with the positioning rivet, and is connected with the assembly on the ground or support and is fixed, realizes the stable location of kiln and its assembly, and the one side of kiln body 1 close ear plate 11 is fixedly installed with signboard 12, and signboard 12 is fixed through the welding mode, can pass through the guide word on signboard 12, and informs the corresponding safety matter of operator, and the use mode of product, is convenient for the initial contact personnel to use;The front side of a group of track 2 is fixedly installed with box body 3, and box body 3 is fixedly installed with inclination sensor 31, processor 34 and alarm 32 in, and the open mouth of box body 3 is fixedly installed with protective net, and box body 3 side wall is communicatively provided with wire tube 33, can be shielded extraneous dust through protective net, and cooperates wire tube 33 and arranges wire, supplies the connection of internal and external assembly.

[0025] In this technical scheme, the assembly such as electric push rod 23, hinged member and limit block 4 is used in cooperation, in the use process of automatic aluminum plate forming kiln, if frame 5 is moved outward, because the one end of track 2 is limited through limit block 4, and track 2 can be rotatable design through hinged member b41, can be extended through the transmission shaft of both sides electric push rod 23, cooperates hinged member a24, then can make track 2 small amplitude inclination, makes frame 5 slowly move outward along track 2, then does not need to pull frame 5 by manpower, indirectly reduces the manpower burden of long time operation.

[0026] In some technical schemes, the data output end of inclination sensor 31 is connected with the data input end of processor 34, and the signal output end of processor 34 is connected with the signal input end of alarm 32.

[0027] In the technical scheme, the inclination sensor 31 and the processor 34 are used in cooperation, in the process of adjusting the inclination of the track 2, the inclination sensor 31 is used to detect the inclination angle in real time, when the angle reaches the ideal angle, the processor 34 issues an instruction, the alarm 32 gives an alarm sound, reminding the personnel to stop to continue to increase the track 2, so as to avoid the track 2 from moving too fast and out of control, and the safety factor is improved.

[0028] Working principle: It should be pointed out that the utility model is an aluminum plate automatic forming kiln for aluminum plate production, all parts are general standard parts or parts known by those skilled in the art, and the structure and principle thereof can be known by technical personnel through a technical manual or through a conventional test method.

[0029] When the aluminum plate automatic forming kiln for aluminum plate production is used, the aluminum plate automatic forming kiln is placed in the designated area of aluminum plate production, then the limiting block 4, the hinged piece a24 and the ear plate 11 are respectively placed through the positioning hole, so that the kiln, the two groups of hinged pieces a24 and the limiting block 4 are fixed, and the kiln is connected with the power supply, during which the aluminum plate raw material can be placed and fixed on the frame 5, and the aluminum plate raw material is pushed into the kiln through the kiln opening and automatically formed in the kiln, and after forming, the aluminum plate raw material is pushed out to replace the aluminum plate material;

[0030] By setting the electric push rod 23, the hinged piece and the limiting block 4, when the frame 5 needs to be moved out during the use of the aluminum plate automatic forming kiln, the track 2 is limited by the limiting block 4 at one end and can be rotated by the hinged piece b41, the transmission shaft of the electric push rod 23 on both sides can be extended, and the hinged piece a24 is used in cooperation, so that the track 2 is slightly inclined, and the frame 5 is slowly moved out along the track 2, so that the frame 5 does not need to be pulled by manpower, and the labor burden of long-time work is indirectly reduced, the inclination sensor 31 and the processor 34 are set, in the process of adjusting the inclination of the track 2, the inclination sensor 31 is used to detect the inclination angle in real time, when the angle reaches the ideal angle, the processor 34 issues an instruction, the alarm 32 gives an alarm sound, reminding the personnel to stop to continue to increase the track 2, so as to avoid the track 2 from moving too fast and out of control, and the safety factor is improved.

Claims

1. An automatic aluminum plate forming kiln for aluminum plate production, characterized by: Including kiln body (1), one side of the kiln body (1) is placed with a trolley (5), the bottom of the trolley (5) is placed with a track (2), and the track (2) has two groups, one side of the track (2) is placed with a limiting block (4); The kiln body (1) is provided with a kiln mouth (13) on one side wall, and the trolley (5) is located at the kiln mouth (13), and the kiln body (1) is rotatably connected with a kiln door (14) at the rear side through a hinge; The trolley (5) is fixedly installed with a plurality of groups of uniformly arrayed supporting rods at the bottom, and the supporting rods are rotatably connected with a track wheel (51) through a wheel frame at the bottom, and the track wheel (51) is located in the same side track (2); One end of the track (2) is rotatably connected with the limiting block (4) through a hinge b (41), and the lower surface of the track (2) is provided with a groove (22) in the middle, and the track (2) is provided with a wire hole (21) on one side close to the groove (22); The groove (22) is inclinedly placed with an electric push rod (23), the electric push rod (23) and the transmission shaft of the electric push rod (23) are both installed with a hinge a (24), and the transmission shaft of the electric push rod (23) is rotatably connected with the track (2) through the hinge a (24); A group of the track (2) is fixedly installed with a box body (3) at the front side, and the box body (3) is fixedly installed with an inclination sensor (31), a processor (34) and an alarm (32) in the box body (3).

2. The automatic forming furnace for aluminum plate according to claim 1, characterized in that: The data output end of the inclination sensor (31) is connected with the data input end of the processor (34), and the signal output end of the processor (34) is connected with the signal input end of the alarm (32).

3. The automatic forming furnace for aluminum plate according to claim 1, characterized in that: The open mouth of the box body (3) is fixedly installed with a protective net, and the side wall of the box body (3) is communicated with a wire tube (33).

4. The automatic forming furnace for aluminum plate according to claim 1, characterized in that: The bottom of the ear plate (11), the limiting block (4) and the two groups of hinge a (24) are all provided with a positioning hole at the bottom of the two sides.

5. The automatic forming furnace for aluminum plate according to claim 4, characterized in that: The kiln body (1) is fixedly installed with an indication board (12) on one side close to the ear plate (11), and the indication board (12) is fixed by welding.