Vehicle contour detection device

By designing a vehicle contour detection device and adopting a combination structure of a main mounting plate and a measuring plate, the device enables rapid and accurate detection of the vehicle's outer contour, solving the problems of time-consuming and labor-intensive processes in existing technologies and reducing detection costs and errors.

CN223564939UActive Publication Date: 2025-11-18FOSHAN CRRC SIFANG CO LTD
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Patent Information

Application Number
CN202423243381.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-18
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In existing technologies, vehicle outline inspection is time-consuming and labor-intensive, making it difficult to quickly and accurately check whether the vehicle outline meets the standard requirements.

Method used

A vehicle contour detection device was designed, including a main mounting plate and a measuring plate. The main mounting plate is rotatably connected to the clearance frame. The inner measuring surface is made of nylon and is equipped with coordinate points and pressure sensors to quickly detect whether the vehicle's outer contour conforms to the standard.

Benefits of technology

It enables rapid and accurate detection of vehicle outlines, reduces human measurement errors, avoids irreversible scratches, and lowers manufacturing and operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a vehicle contour detection device which comprises a main body hanging plate and a measuring plate which stretch across a track where a vehicle to be measured is located, the measuring plate is arranged on the inner side of the main body hanging plate, and the inner side measuring surface is provided with a measuring surface which is the same as the standard contour and the external size of the vehicle body to be measured. The vehicle contour detection device provided by the utility model is a device used for detecting whether the outer contour of the vehicle meets the requirement or not in the vehicle servicing state, and if the vehicle passes through the device and does not collide or scrape the device, the outer contour of the vehicle meets the requirement.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rail vehicle production technical field, especially a vehicle profile detection device. BACKGROUND

[0002] With the continuous progress of rail vehicle technology, the production of rail vehicles such as motor train units, high-speed rails and subways is more and more refined, and the requirement for profile degree is also higher and higher. After the vehicle is completed, it is necessary to check whether the vehicle outer profile size meets the manufacturing requirements, that is, whether the vehicle outer profile under the vehicle preparation state meets the standard requirements.

[0003] In the prior art, the on-site operator usually uses a measuring tool to detect whether the various profile sizes of the vehicle body meet the standard requirements. This measurement method needs to collect a large amount of profile data and compare them one by one, which is time-consuming and laborious.

[0004] It is necessary to develop a device that can quickly and accurately detect the profile of the vehicle. UTILITY MODEL CONTENTS

[0005] The utility model mainly aims at solving the above problems and deficiencies, and provides a vehicle profile detection device for a device for checking whether the vehicle outer profile meets the requirements under the vehicle preparation state. The vehicle passes through the device without collision, scratching and the like with the device, which indicates that the vehicle outer profile meets the requirements.

[0006] To achieve the utility model purpose, the utility model provides a vehicle profile detection device, which adopts the following technical scheme:

[0007] A vehicle profile detection device includes a main hanging plate and a measuring plate that span above the track where the vehicle to be measured is located. The measuring plate is arranged on the inner side of the main hanging plate, and the inner side measuring surface has the same measuring surface as the standard profile and the outer size of the vehicle body to be measured.

[0008] Further, the main hanging plate is symmetrically divided into multiple hanging plates, and each hanging plate is reversibly connected between the hanging plates.

[0009] Further, the outer side and the inner side of the track are provided with a bottom hanging plate for detecting the profile of the vehicle bottom.

[0010] Further, the measuring plate is made of a material that does not produce irreversible scratches on the vehicle to be measured.

[0011] Further, the measuring plate is made of nylon material.

[0012] Further, it further includes a limiting frame, and the main hanging plate is assembled and connected with the limiting frame.

[0013] Further, the limiting frame is provided with a mounting seat, and the main hanging plate is assembled and connected with the limiting frame through the mounting seat.

[0014] Further, the main hanging plate is reversibly connected with the limiting frame through an adjustable hinge.

[0015] Further, the adjustable hinge comprises a first end connected with the limiting frame and a second end fixed with the limiting frame, and the first end and the second end are reversibly connected; at least one strip-shaped fixed slot is arranged on the first end, the first end is fixed with the limiting frame through the fixed slot, and the position of the first end on the limiting frame is adjusted through the fixed slot; a fixed sliding groove is arranged on the second end, and the main hanging plate is fixed with the adjustable hinge through the fixed sliding groove, and the fixed position of the main hanging plate and the second end is adjusted.

[0016] Further, a plurality of coordinate points for judging whether the measuring plate meets the standard requirement are arranged on the main hanging plate.

[0017] Compared with the prior art, the vehicle contour detection device has the following technical advantages.

[0018] 1. Simple to use: before use, only need to unfold the device, push the vehicle through the device, check whether the vehicle is scratched with the device, or observe the scratch position, quickly find out the place where the vehicle outer contour does not meet the requirement. Realize fast detection, quickly find out the problem point, reduce the error caused by personnel detection and measurement;

[0019] 2. The device body is made of carbon steel, which is firm and durable, and can reduce the deformation caused by scratching or long-term storage and gravity, thereby reducing the detection error;

[0020] 3. The inner side of the device body is made of nylon material, which can avoid irreversible scratches left after the vehicle is scratched with the contour detection device;

[0021] 4. The limiting frame is arranged, the limiting frame can be mounted with the main hanging plate suitable for different vehicles, when measuring different vehicles, only need to install the limiting hanging plate of the vehicle type to measure the vehicle contour. Reduce the manufacturing cost and use cost. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The vehicle contour detection device provided by the utility model is shown in the whole schematic view.

[0023] Figure 2 The main hanging plate structure of the vehicle contour detection device provided by the utility model is shown in the schematic view.

[0024] Figure 3The utility model provides a kind of adjustable hinge structure schematic diagram in vehicle profile detection device;

[0025] Figure 4 The utility model provides a kind of adjustable hinge side view in vehicle profile detection device;

[0026] Figure 5 The utility model provides a kind of main body hanging plate upper coordinate point distribution schematic diagram in vehicle profile detection device;

[0027] Wherein, limit frame 1, adjustable hinge 11, first end 111, fixed clamping groove 1111, second end 112, fixed sliding slot 1121, pivot 113, main body hanging plate 2, hanging plate 21, bottom hanging plate 22, measuring plate 23, coordinate point 3, track 4.

[0028] It needs to be explained that these drawings and literal descriptions do not aim to limit the concept range of the utility model in any way, but illustrate the concept of the utility model to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0029] To make the purpose, technical scheme and advantages of the utility model embodiment more clear, the technical scheme in the embodiment will be clearly and completely described below in conjunction with the drawings of the utility model embodiment, and the following embodiments are used to illustrate the utility model, but not to limit the range of the utility model.

[0030] In the description of the utility model, it needs to be explained that the orientation or position relationship indicated by terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and is not to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, so it cannot be understood as a limitation on the utility model.

[0031] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, terms "mounting", "connecting", "connection" should be understood broadly, for example, can be fixed connection, or detachable connection, or integrally connected;Can be mechanically connected, or electrically connected;It can be directly connected, or indirectly connected through intermediate medium.

[0032] The utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0033] The utility model provides a vehicle contour detection device, including the main body of the board 2 and the measuring plate 23 who straddles the track 4 above the vehicle to be measured is in, the measuring plate 23 is arranged in the inside of the main body of the board 2, and the inside measuring surface has the same measuring surface with the standard contour of the vehicle to be measured, the external dimension.

[0034] As Figures 1 to 3 The utility model provides a vehicle contour detection device, including the limit frame 1, and the limit frame 1 is the door type structure of approximate "∏", can adopt gantry, or is the door type frame of arbitrary production site, does not make limit and requirement.

[0035] Still include the main body of the board 2, and the main body of the board 2 is the plate structure, and the outside part is assembled with the limit frame 1, and the middle is provided with the hollow region, and the form of the hollow region is same with the outer contour shape and size of the vehicle to be measured, and extends to the bottom of the main body of the board 2, and the vehicle to be measured passes.

[0036] The vehicle to be measured stops on the track 4 at the station, can walk along the track 4, and the limit frame 1 and the main body of the board 2 (the hollow region part thereof) are straddled on the track 4, after the vehicle to be measured passes through from the hollow region of the main body of the board 2 along the track 4, whether the scratch and the scratch on the vehicle body, if there is, represent that the part does not meet the standard requirement, needs to be reformed.

[0037] Preferably, according to the detection requirement, a plurality of coordinate points 3 are arranged on the inside surface of the main body of the board 2 (the hollow region side, the side towards the vehicle body), further, the distribution of the coordinate points 3 on the main body of the board 2 is as shown in Figure 5 The coordinate points 3 are virtual points, and only the positions that need to be detected in the process of determining whether the main body of the board 2 meets the standard, and do not need to be marked on the actual product of the main body of the board.

[0038] Further, the coordinate points 3 are virtual points for determining whether the main body of the board 2 meets the standard, which are important for appearance detection, and pressure sensors can be arranged on the main body of the board 3 at positions corresponding to the coordinate points 3, and the pressure sensors are electrically connected or signal-connected with a controller, when the detection data of the pressure sensor 3 is within the standard range of the pressure value generated by the normal passing of the vehicle, it represents that the vehicle contour meets the standard requirement, and when it exceeds the standard range (less than or greater than), it represents that the point position does not meet the standard requirement, and an alarm is prompted.

[0039] The contours of different vehicle models can be different, therefore, each vehicle model has its exclusive main body of the board 2, in order to facilitate the detection of the contours of different vehicle models, the main body of the board 2 is detachably connected with the limit frame 1, and a mounting seat is arranged on the limit frame 1, and the main body of the board 2 is bolted with the mounting seat.

[0040] Further, the main hanging plate 2 is reversibly connected with the limiting frame 1 through the adjustable hinge 11. Figure 1 and Figure 3 、 Figure 4 As shown, the adjustable hinge 11 includes a first end 111 connected with the limiting frame 1 and a second end 112 fixed with the main hanging plate 2, the first end 111 and the second end 112 are reversibly connected, in the embodiment, the first end 111 and the second end 112 are assembled and connected through the rotating shaft 113, the first end 111 and / or the second end can rotate around the rotating shaft 113, so that the first end 111 and the second end 112 overlap, reducing the volume when placed, and the limiting structure is provided on the rotating shaft 113, so that the first end 111 and the second end 112 will not be actively reset after being unfolded or overlapped; at least one strip-shaped fixed slot 1111 is provided on the first end 111, the first end 111 is fixed with the limiting frame 1 through the fixed slot 1111, and the position of the first end 111 on the limiting frame 1 is adjusted through the relative position of the fixed slot 1111; the second end 112 is provided with a fixed sliding groove 1121, and the main hanging plate 2 is fixed with the adjustable hinge 11 through the fixed sliding groove 1121, and the fixed position of the main hanging plate 2 and the second end 112 is adjusted.

[0041] In the embodiment, the main hanging plate 2 is symmetrically divided into multiple hanging plates 21, and the adjacent hanging plates 21 are assembled and connected with each other, preferably, the adjacent hanging plates 21 are reversibly connected through hinges, which is convenient for arrangement and storage. In the embodiment, the main hanging plate 2 is longitudinally cut into two parts symmetrically left and right at the center line, and each part is cut into upper, middle and lower parts, that is, the whole main hanging plate 2 is divided into six hanging plates 21, and each hanging plate 21 is connected through a hinge.

[0042] When contour detection is not needed, the left and right hanging plates 21 are separated, and then each adjustable hinge 11 is rotated in the buckling direction until the first end 111 and the second end 112 are buckled together, or until the first end 111 and the second end 112 are perpendicular to each other, so that the vehicle can smoothly pass through the limiting frame 1, and the main hanging plate 2 does not affect the vehicle. When the main hanging plate 2 needs to be replaced, the bolts on the second end 112 and the main hanging plate 2 are sequentially removed from top to bottom, and after the main hanging plate 2 is taken down as a whole, each hanging plate is folded and stored in a predetermined order.

[0043] The main hanging plate 2 can be made of carbon steel, which is firm and durable, and can reduce the deformation caused by scratching or long-term storage and gravity, which may cause errors in detection. In order to avoid irreversible damage to the vehicle to be measured, especially the vehicle to be measured with unqualified contour, preferably, a measuring plate 23 is provided on the inner side (the side facing the vehicle body) of the main hanging plate 2, the measuring plate 23 is made of a material with certain elasticity, deformation force and irreversible scratch on the contour of the vehicle to be measured, such as nylon material, silica gel material, etc.

[0044] Preferably, the measuring plate 23 is a strip with the same thickness as or slightly greater than the thickness of the main mounting plate 2, and is bonded or attached to the measuring surface of the main mounting plate 2 by any other means.

[0045] Furthermore, the nylon or silicone measuring plate 23 itself is bendable. Therefore, the measuring plate 23 corresponding to the two left and right mounting plates 21 (three sections) can be a single, complete piece without cutting, i.e., there are two measuring plates 23. When the measuring plate 23 is made of other materials that will not cause irreversible damage to the vehicle under test, if the material is not bendable, but the adjacent mounting plates 21 are connected by hinges, resulting in a certain gap between the adjacent mounting plates 21, then the measuring plate 23 and the main mounting plate 2 are cut at the same position, but the edge of the cut measuring plate 23 extends beyond the edge of the corresponding mounting plate 21. After unfolding, the adjacent measuring plates 23 (after cutting) contact each other, avoiding the creation of detection gaps. The measuring plate 23 can be connected to the main mounting plate 2 by any method such as plugging or bonding, without requirements or restrictions, as long as it does not fall off during the testing process.

[0046] The measuring surface of the measuring plate 23 corresponds to the outline shape and size of the vehicle to be measured. After the vehicle passes through the space enclosed by the measuring plate 23, the vehicle body is checked for scratches to determine if the outline is acceptable. Preferably, multiple pressure sensors are arranged on the measuring surface, and the positions of the pressure sensors can be as follows: Figure 5 Corresponding to coordinate point 3, a total of 16 pressure sensors are installed on the single-sided main mounting plate 2 (including the bottom mounting plate mentioned later). Correspondingly, 16 virtual coordinate points 3 are set on the main mounting plate to determine whether the main mounting plate meets the standard requirements. As mentioned above, the pressure value detected by the pressure sensor is compared with the standard range to further determine whether the vehicle body contour meets the standard. This is especially applicable when the actual contour size is smaller than the standard size, in order to detect whether the vehicle under test and the measuring plate 23 have effective pressure contact. Preferably, the coordinate points 3 and the corresponding pressure sensors are positioned to avoid the gaps between adjacent mounting plates.

[0047] As mentioned above, the vehicle contour detection device can detect the contours of the side and top of the vehicle. In practical applications, when it is also necessary to detect the contours of the bottom of the vehicle body, bottom mounting plates 22 for bottom contour detection can be set on the outer and inner sides of the track 4 respectively. The bottom mounting plate 22 on the outer side of the track 4 can be integrally formed with the main mounting plate 2, and the bottom mounting plate 22 on the inner side of the track 4 is set in the track 4 through a bracket.

[0048] In summary, the vehicle contour detection device provided by this utility model has the following technical advantages compared with the prior art:

[0049] 1. The use of simplicity: before using, only need to unfold the device, push the vehicle through the device, check whether the vehicle is scratched with the device, or observe the scratch position, quickly find out the place where the vehicle outer contour does not meet the requirements. Realize fast detection, quickly find out the problem, reduce the error caused by personnel detection and measurement;

[0050] 2. The device body uses carbon steel material, which is firm and durable, reduces the deformation caused by scratching or long-term storage and gravity, and causes detection error;

[0051] 3. The inside of the device body uses nylon material, which can avoid irreversible scratches left after the vehicle and the contour detection device are scratched;

[0052] 4. The limit frame is provided, which can be installed with the main hanging plate suitable for different vehicles. When measuring different vehicles, only the limit hanging plate of the vehicle type needs to be installed to measure the vehicle contour. Reduce the manufacturing cost and use cost.

[0053] As described above, in combination with the given scheme content, similar technical solutions can be derived. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application, which does not deviate from the content of the present application, still belongs to the scope of the present application.

Claims

1. A vehicle contour detection device characterized by comprising: The application relates to a main body hanging plate and a measuring plate which are arranged above a track where a vehicle to be measured is located, the measuring plate is arranged on the inner side of the main body hanging plate, and the inner side measuring surface has the same measuring surface as the standard profile and external size of the vehicle body to be measured.

2. A vehicle outline detection device according to claim 1, characterized by: The main body hanging plate is symmetrically divided into multiple hanging plates which are reversibly connected.

3. A vehicle outline detection device according to claim 1, characterized by: The measuring plate is made of a material which does not cause irreversible scratch on the vehicle to be measured.

4. A vehicle profile detection device as claimed in claim 1, characterized in that: The measuring plate is made of nylon.

5. A vehicle profile detection device as claimed in claim 1, characterized in that: Bottom hanging plates for detecting the profile of the vehicle bottom are arranged on the outer side and the inner side of the track.

6. A vehicle outline detection device according to any one of claims 1 to 5, characterized in that: The main body hanging plate is assembled and connected with a limiting frame.

7. A vehicle profile detection device as claimed in claim 6, characterised in that: The main body hanging plate is assembled and connected with the limiting frame through a mounting seat.

8. A vehicle profile detection device as claimed in claim 6, characterised in that: The main body hanging plate is reversibly connected with the limiting frame through an adjustable hinge.

9. A vehicle profile detection device as claimed in claim 8, characterised in that: The adjustable hinge comprises a first end connected with the limiting frame and a second end fixed with the main body hanging plate, the first end and the second end are reversibly connected; at least one strip-shaped fixed slot is arranged on the first end, the first end is fixed with the limiting frame through the fixed slot, and the position of the first end on the limiting frame is adjusted through the fixed slot; a fixed sliding groove is arranged on the second end, the main body hanging plate is fixed with the adjustable hinge through the fixed sliding groove, and the fixed position of the main body hanging plate and the second end is adjusted.

10. A vehicle profile detection device as claimed in any one of claims 1 to 5, characterized in that: Multiple coordinate points for judging whether the measuring plate meets the standard requirements are arranged on the main body hanging plate.