Hose joint detection device with counting function
By designing a hose connector detection device with counting function, the problem of missing hose connectors during clamping was solved, and stable detection and accurate counting of hose connectors of different shapes and specifications were achieved, thus improving the stability and accuracy of the processing.
Patent Information
- Application Number
- CN202423301522.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the process of mass production of hose fittings, existing technologies cannot avoid missing hose fittings during clamping, which affects the stability of rubber hoses in use.
A hose connector detection device with counting function was designed, including a base, an adjusting block, a detection mechanism and a counting mechanism. The size of the detection space is adjusted by the adjusting block, and combined with the limiting component and the limiting element, stable detection and counting of hose connectors of different shapes and specifications can be achieved.
This improved the stability and accuracy of hose fitting inspection, reduced missed inspections, and ensured the accuracy of hose fitting fixing quality and quantity statistics.
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Figure CN223565237U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of hose joint testing technology, and in particular to a hose joint testing device with counting function. Background Technology
[0002] Currently, to facilitate the connection of manufactured rubber hoses to other objects, hose fittings need to be installed at the ends of the rubber hoses to make the connection between the rubber hoses and external objects more stable. The typical installation method for hose fittings is to first slip the fitting over the end of the rubber hose, then use a crimping device to clamp the outer wall of the fitting, causing it to deform and securely install onto the rubber hose.
[0003] However, with this method of installing hose fittings, there is an inevitable possibility of missing hose fittings when processing a large number of hose fittings, which will affect the use of rubber hoses and needs to be improved. Utility Model Content
[0004] To reduce the possibility of missing hose joints during processing, this application provides a hose joint detection device with counting function.
[0005] This application provides a hose joint detection device with counting function, which adopts the following technical solution:
[0006] A hose connector detection device with counting function includes a base and a counting mechanism. An adjusting block and a detection mechanism for detecting hose connectors are slidably disposed on the base. The adjusting block is provided with a limiting component for limiting the position of the adjusting block. The detection mechanism is provided with a limiting member for limiting the position of the detection mechanism. The detection mechanism is connected to the counting mechanism.
[0007] By adopting the above technical solution, the adjustment block can be used to adjust the size of the hose joint detection space on the base, thereby adapting to the detection of hose joints of different shapes and specifications. At the same time, the detection mechanism and counting mechanism realize the function of detecting and counting hose joints, which makes it convenient for staff to count the number of hose joints or detect the quality of hose joints. If the final count value is inconsistent with the expected value, it means that the staff missed the detection. The setting of limit components and limit parts makes the detection and counting process more stable.
[0008] Preferably, the base is provided with a sliding groove, and the limiting component includes a limiting bolt and a limiting nut. The limiting bolt is threadedly connected to the adjusting block, and the limiting nut is slidably disposed in the sliding groove. The limiting nut is threadedly connected to the limiting bolt, and the limiting bolt forms an abutting fit with the bottom of the sliding groove.
[0009] By adopting the technical scheme, the limiting bolt and the limiting nut are arranged, so that the adjusting block can stably slide on the base, thereby realizing accurate control of the position of the adjusting block, and the limiting bolt and the bottom of the sliding groove are in abutting connection, so that movement of the adjusting block during detection is prevented, and the stability and accuracy of the detection process are improved.
[0010] Preferably, the base comprises a bottom plate and a mounting frame with a hollow middle part, the mounting frame is arranged on the bottom plate, the sliding groove is arranged on the bottom plate, and the detection mechanism is arranged in the mounting frame.
[0011] By adopting the technical scheme, the hollow middle part of the mounting frame is arranged, so that the detection mechanism can be arranged in the mounting frame, and the detection mechanism is limited by the limiting member, which makes the detection mechanism flexible in position adjustment to adapt to the detection requirements of soft pipe joints of different shapes and specifications, while ensuring the stability and accuracy of the detection process.
[0012] Preferably, the detection mechanism comprises a sliding block and a detection unit, the detection unit is detachably arranged on the sliding block, the limiting member passes through the mounting frame and is fixedly connected with the sliding block, and the detection unit is connected with the counting mechanism.
[0013] By adopting the technical scheme, the detection unit is detachably designed, which is convenient for the maintenance or replacement of the detection unit by the staff.
[0014] Preferably, the detection unit comprises a connecting rod and a sensor, the connecting rod is connected with the counting mechanism, the sensor is arranged at one end of the connecting rod away from the counting mechanism, and the connecting rod and the sensor are arranged on the sliding block, a fixing nut is welded on the mounting frame, and the connecting rod is in threaded connection with the fixing nut.
[0015] By adopting the technical scheme, the connecting rod and the sliding block are arranged on the sliding block, so that the sliding block can drive the connecting rod and the sensor to adjust the position, and the fixing nut is in abutting connection with the sliding block to threadedly connect the connecting rod, thereby realizing fixation of the position of the connecting rod, and further ensuring the stability and accuracy of the connecting rod during detection.
[0016] Preferably, a lifting bolt is threadedly connected to the top of the mounting frame, and the lifting bolt is in rotary connection with the sliding block.
[0017] By adopting the technical scheme, the lifting bolt is arranged, the staff rotates the lifting bolt, so that the lifting bolt can drive the sliding block to lift in the mounting frame, and the staff can accurately and stably adjust the lifting of the sliding block.
[0018] Preferably, the limiting piece is arranged to abut against the bolt, the bolt rod of the abutment bolt is threadedly connected to the sliding block, and the bolt head of the abutment bolt is in abutting cooperation with the mounting frame.
[0019] By adopting the above technical scheme, the abutment bolt is arranged, and the staff can adjust the limiting position of the sliding block by screwing the abutment bolt, so as to adjust the position of the sensor on the connecting rod, thereby improving the flexibility of the sensor in detection.
[0020] Preferably, the adjusting block is provided with a gasket on the side close to the sliding block, and the gasket is in abutting cooperation with the side wall of the hose joint.
[0021] By adopting the above technical scheme, the gasket is arranged, and the gasket helps to protect the hose joint from abrasion caused by collision with the adjusting block.
[0022] In summary, the present application has at least one of the following beneficial technical effects:
[0023] 1. The adjusting block is arranged to adjust the size of the detection space of the hose joint on the base, so as to adapt to the detection of hose joints of different shapes and specifications; at the same time, the detection mechanism and the counting mechanism are arranged to realize the functions of detecting and counting the hose joint, which is convenient for the staff to count the number of hose joints or detect the quality of the hose joint. If the final count value is inconsistent with the expected value, it means that the staff missed the detection; the limiting component and the limiting piece are arranged to make the detection and counting process more stable;
[0024] 2. The limiting bolt and the limiting nut are arranged to enable the adjusting block to stably slide on the base, thereby realizing accurate control of the position of the adjusting block; at the same time, the limiting bolt is in abutting cooperation with the bottom of the sliding groove, which prevents the adjusting block from moving during detection, thereby improving the stability and accuracy of the detection process;
[0025] 3. The middle part of the mounting frame is hollow, so that the detection mechanism can be arranged to slide inside the mounting frame and be limited by the limiting piece. This design enables the detection mechanism to adjust the position flexibly to adapt to the detection requirements of hose joints of different shapes and specifications, while ensuring the stability and accuracy of the detection process. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is the isometric view of the main embodiment of the present application, which mainly embodies the overall structure;
[0027] Figure 2 is the result schematic view of the main embodiment of the present application, which mainly embodies the connection relationship between the adjusting block and the limiting component;
[0028] Figure 3is a structural schematic view of a detection mechanism mainly embodied in the embodiment of the application.
[0029] The reference signs: 1, base; 11, bottom plate; 111, adjusting block; 1111, gasket; 112, sliding groove; 113, limiting assembly; 1131, limiting bolt; 1132, limiting nut; 12, mounting frame; 121, fixing nut; 122, lifting bolt; 123, sliding hole 123; 13, detection mechanism; 131, sliding block; 1311, matching hole; 1312, limiting piece; 132, detection unit; 1321, connecting rod; 1322, sensor; 2, counting mechanism. DETAILED DESCRIPTION
[0030] The following will be described in detail with reference to the accompanying drawings. Figure 1 - The accompanying drawings Figure 3 The application will be further described in detail.
[0031] The embodiment of the application discloses a hose joint detection device with a counting function.
[0032] Reference Figure 1 and Figure 2 A hose joint detection device with a counting function comprises a base 1 and a counting mechanism 2, the base 1 comprises a bottom plate 11 and a mounting frame 12 which is hollow in the middle, the mounting frame 12 is integrally formed on the bottom plate 11, and the mounting frame 12 is arranged at one end of the bottom plate 11 close to the counting mechanism 2, the detection mechanism 13 for detecting the hose joint is arranged to slide in the mounting frame 12, the adjusting block 111 is arranged to slide on the bottom plate 11, and the detection mechanism 13 is connected with the counting mechanism 2, in the embodiment, the counting mechanism 2 is arranged as a counter.
[0033] Reference Figure 2 A detection space for detecting the hose joint is formed between the mounting frame 12 and the adjusting block 111, and the size of the detection space is slightly larger than the size of the hose joint which has been installed, the size of the hose joint detection space on the bottom plate 11 is adjusted by the adjusting block 111, and the height of the detection mechanism 13 in the mounting frame 12 is adjusted, so that the detection of the hose joint of different shapes and specifications can be adapted.
[0034] Reference Figure 1 and Figure 2 By arranging the detection mechanism 13 and the counting mechanism 2, the function of detecting the hose joint and counting is realized, which is convenient for the staff to count the number of the hose joint or detect the quality of the hose joint, if the final counted value is inconsistent with the expected value, it means that the staff missed detection, if the hose joint cannot be put into the detection space for detection, it means that the hose joint is only sleeved on the rubber hose and is not fixed on the rubber hose by the buckling device, so the hose joint needs to be reworked and buckled.
[0035] With reference to Figure 2 The bottom plate 11 is provided with a sliding groove 112, and the adjusting block 111 is provided with a limiting assembly 113 for limiting the position of the adjusting block 111. The limiting assembly 113 comprises a limiting bolt 1131 and a limiting nut 1132. The threaded rod of the limiting bolt 1131 is sequentially threadedly connected with the adjusting block 111 and the limiting nut 1132 from top to bottom, and the limiting nut 1132 is slidingly arranged in the sliding groove 112. The threaded rod of the limiting bolt 1131 is in abutting cooperation with the bottom of the sliding groove 112.
[0036] With reference to Figure 2 The worker can adjust the position of the adjusting block 111 as needed by loosening the limiting bolt 1131, so as to realize accurate control of the position of the adjusting block 111. Meanwhile, the adjusting block 111 can drive the limiting nut 1132 on the limiting bolt 1131 to slide in the sliding groove 112. The worker tightens the limiting bolt 1131 so that the limiting bolt 1131 is in abutting cooperation with the bottom of the sliding groove 112, thereby preventing the adjusting block 111 from moving during detection, and improving the stability and accuracy of the detection process.
[0037] With reference to Figure 2 and Figure 3 The detection mechanism 13 comprises a sliding block 131 and a detection unit 132. The detection unit 132 is detachably arranged on the sliding block 131. The detachable design of the detection unit 132 facilitates maintenance or replacement of the detection unit 132 by the worker.
[0038] With reference to Figure 2 and Figure 3 In this embodiment, the detection unit 132 comprises a connecting rod 1321 and a sensor 1322. The connecting rod 1321 is connected with a counter. The sensor 1322 is installed on one end of the connecting rod 1321 away from the counter. The sliding block 131 is provided with an adaptive hole 1311 which is in communication with a detection space. One end of the connecting rod 1321 on which the sensor 1322 is installed is in plug-in cooperation with the adaptive hole 1311, that is, the connecting rod 1321 and the sensor 1322 are both arranged on the sliding block 131.
[0039] With reference to Figure 2 and Figure 3 The mounting frame 12 is welded with a fixing nut 121 on the side away from the adjusting block 111. In actual use, the connecting rod 1321 is first plugged into the adaptive hole 1311, and then the connecting rod 1321 is threadedly connected with the fixing nut 121, so as to fix the position of the connecting rod 1321 and prevent the connecting rod 1321 from shaking during detection, thereby ensuring the stability during detection.
[0040] With reference to Figure 3The top of the mounting frame 12 is threadedly connected with a lifting bolt 122, the lifting bolt 122 is rotationally connected with the sliding block 131, and a worker can rotate the lifting bolt 122, so that the lifting bolt 122 can drive the sliding block 131 to ascend and descend in the mounting frame 12, thereby facilitating the worker to accurately and stably adjust the sliding block 131.
[0041] With reference to Figure 2 and Figure 3 The sliding block 131 is provided with a limiting piece 1312 for limiting the sliding block 131, the limiting piece 1312 is arranged as an abutting bolt, the mounting frame 12 is provided with a sliding hole 123, the sliding hole 123 is only suitable for the bolt shank of the abutting bolt to pass through, the bolt shank of the abutting bolt passes through the sliding hole 123 of the mounting frame 12 and is fixedly connected with the sliding block 131, in this embodiment, the bolt shank of the abutting bolt is threadedly connected with the sliding block 131, and the bolt head of the abutting bolt is in abutting cooperation with the mounting frame 12.
[0042] With reference to Figure 2 and Figure 3 By arranging the abutting bolt, a worker can loosen the abutting bolt on the sliding block 131, and adjust the position of the sliding block 131 according to needs, so as to adjust the position of the sensor 1322 on the connecting rod 1321, when the sliding block 131 is moved to a suitable position according to needs, the worker can tighten the abutting bolt again, and the bolt head of the abutting bolt is in abutting cooperation with the mounting frame 12, thereby realizing the limiting and fixing of the sliding block 131, and improving the flexibility of the sensor 1322 in detection.
[0043] With reference to Figure 3 The side of the adjusting block 111 close to the sliding block 131 is provided with a gasket 1111, the gasket 1111 is in abutting cooperation with the side wall of the hose joint, and the gasket 1111 helps to protect the hose joint from abrasion due to collision with the adjusting block 111.
[0044] The implementation principle of the embodiment is as follows: in actual operation, a worker first slides the adjusting block 111 to a suitable position according to the size of a hose joint to be detected, and fixes the adjusting block 111 by the limiting bolt 1131, then rotates the lifting bolt 122 according to the shape and specification of the hose joint to be detected, so that the lifting bolt 122 drives the sliding block 131 to slide to a suitable height and is fixed by the abutting bolt, so that the sensor 1322 in the sliding block 131 can accurately detect the hose joint.
[0045] Then the staff in turn put the rubber hose with the hose joint to be tested into the detection space between the installation frame 12 and the adjusting block 111 for detection. If the hose joint cannot be put into the detection space for detection, it indicates that the hose joint is only sleeved on the rubber hose and is not fixed on the rubber hose by the buckling device, so the hose joint needs to be reworked and buckled.
[0046] If the sensor 1322 on the sliding block 131 detects the hose joint, the sensor 1322 sends a signal to the counter. After receiving the signal sent by the sensor 1322, the counter processes and counts it. The counting result is displayed on the display screen of the counter. If the final counting value is inconsistent with the expected value, it indicates that the staff missed the detection.
[0047] The above are preferred embodiments of the present application, not to limit the protection scope of the present application, therefore: all equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A hose joint detection device with a counting function, characterized by: Including base (1) and counting mechanism (2), the base (1) is provided with adjusting block (111) and detection mechanism (13) for detecting hose joint on the sliding, the adjusting block (111) is provided with limiting assembly (113) for limiting the position of adjusting block (111), the detection mechanism (13) is provided with limiting piece (1312) for limiting detection mechanism (13), and the detection mechanism (13) is connected with counting mechanism (2).
2. The hose joint detection device with a counting function according to claim 1, characterized in that: The base (1) is provided with sliding groove (112), the limiting assembly (113) includes limiting bolt (1131) and limiting nut (1132), the limiting bolt (1131) is threadedly connected on the adjusting block (111), the limiting nut (1132) is slidably arranged in the sliding groove (112), and the limiting nut (1132) is threadedly connected on the limiting bolt (1131), and the limiting bolt (1131) is in abutting fit with the bottom of the sliding groove (112).
3. The hose connection detection device with a counting function according to claim 2, characterized in that: The base (1) includes bottom plate (11) and mounting frame (12) with middle hollow, the mounting frame (12) is arranged on the bottom plate (11), the sliding groove (112) is arranged on the bottom plate (11), and the detection mechanism (13) is slidably arranged in the mounting frame (12), and the limiting piece (1312) is connected with the detection mechanism (13).
4. The hose connection detection device with a counting function according to claim 3, characterized in that: The detection mechanism (13) includes sliding block (131) and detection unit (132), the detection unit (132) is detachably arranged on the sliding block (131), the limiting piece (1312) is arranged through the mounting frame (12) and is fixedly connected with the sliding block (131), and the detection unit (132) is connected with the counting mechanism (2).
5. The hose connection detection device with a counting function according to claim 4, characterized in that: The detection unit (132) includes connecting rod (1321) and sensor (1322), the connecting rod (1321) is connected with the counting mechanism (2), the sensor (1322) is arranged on the end of the connecting rod (1321) away from the counting mechanism (2), and the connecting rod (1321) and the sensor (1322) are arranged on the sliding block (131), and the mounting frame (12) is welded with fixed nut (121), and the connecting rod (1321) is threadedly connected with the fixed nut (121).
6. The hose connection detection device with a counting function according to claim 3, characterized in that: The top of the mounting frame (12) is threadedly connected with lifting bolt (122), and the lifting bolt (122) is rotatably connected with the sliding block (131).
7. The hose connection detection device with a counting function according to claim 4, characterized in that: The limiting piece (1312) is arranged as an abutting bolt, the bolt rod of the abutting bolt is threadedly connected on the sliding block (131), and the bolt head of the abutting bolt is in abutting fit with the mounting frame (12).
8. The hose connection detection device with a counting function according to claim 4, characterized in that: The side of the adjusting block (111) close to the sliding block (131) is provided with gasket (1111), and the gasket (1111) is in abutting fit with the side wall of the hose joint.