Coating equipment for coating electromagnetic wire processing

Abstract

The utility model discloses cladding equipment for cladding electromagnetic wire processing, which comprises a base, a forming seat arranged on the left side of the upper end of the base, a forming groove arranged in the middle of the right end of the forming seat, a connecting groove arranged on the right side of the upper end of the forming seat, and a cooling mechanism, the cooling mechanism comprises a mounting frame, a spray head and a water inlet pipe, the mounting frame is arranged on the right side of the upper end of the base, the spray head is slidably connected into a sliding groove formed in the middle of the lower end of the mounting frame, the water inlet pipe is arranged in a water inlet formed in the right side of the outer arc surface of the spray head, and a water inlet valve is connected to the middle of the water inlet pipe in series. According to the melt cooling device, cooling water can be sprayed through the spray head to cool a melt, and the spray head can be driven to transversely reciprocate during cooling, so that the cooling effect is guaranteed, a traditional mode of cooling the melt through a water bath is replaced, and wastewater discharge is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electromagnetic wire processing equipment, specifically to a kind of covering equipment of coated electromagnetic wire processing. BACKGROUND

[0002] Electromagnetic wire is a kind of wire for winding various electromagnetic coils, transformers, motors, generators and inductors and other electrical equipment, and the covering equipment of coated electromagnetic wire processing refers to the equipment for uniformly coating one or more layers of insulation or protective material on electromagnetic wire or wire, thereby improving the insulation performance, mechanical strength and chemical corrosion resistance of electromagnetic wire.

[0003] In the process of using the covering equipment of coated electromagnetic wire processing, the molten raw material is usually added into the inside of the forming seat, so that the melt wraps the electromagnetic wire inside the forming seat to form the required shape. At this time, the external traction device pulls out the electromagnetic wire at a constant speed to ensure the size and shape stability of the electromagnetic wire. In the process of pulling the electromagnetic wire, the electromagnetic wire passes through the cooling water pool, so that the water bath method is used to cool the melt to solidify.

[0004] The existing covering equipment of coated electromagnetic wire processing can cool the melt by water bath method during work, but water bath cooling consumes a large amount of water resources, and the water bath cooling system also has relatively large floor area, and subsequent maintenance and cleaning are relatively cumbersome. The wastewater generated by water bath cooling is also relatively large. Therefore, we propose a kind of covering equipment of coated electromagnetic wire processing. UTILITY MODEL CONTENT

[0005] The utility model solves the technical problem of overcoming the defects of the prior art, and provides a kind of covering equipment of coated electromagnetic wire processing, which can cool the melt by spraying cooling water through the spray head. The spray head can also be driven to reciprocate horizontally during cooling work, so as to ensure the cooling effect. Instead of the traditional water bath cooling method for melt, the wastewater discharge is reduced, and the equipment is more environmentally friendly to use. The problems in the background art can be effectively solved.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of covering equipment of coated electromagnetic wire processing, including base, the left side of base upper end is provided with forming seat, the middle part of forming seat right end is provided with forming groove, the right side of forming seat upper end is provided with connecting groove, forming groove and connecting groove are communicated, still include cooling mechanism.

[0007] The cooling mechanism comprises a mounting frame, a spray head and a water inlet pipe, the mounting frame is arranged at the right side of the upper end of the base, the spray head is slidably connected in the sliding groove arranged at the middle of the lower end of the mounting frame, the water inlet pipe is arranged in the water inlet opening formed at the right side of the outer arc surface of the spray head, a water inlet valve is connected in series with the middle of the water inlet pipe, the cooling water can be sprayed through the spray head to cool the melt, and the spray head can be driven to reciprocate horizontally during the cooling operation, so that the cooling effect is ensured, and the traditional water bath cooling mode for the melt is replaced, and the wastewater discharge is reduced.

[0008] Further, the control switch group is arranged at the front end of the forming seat, the input end of the control switch group is electrically connected with the external power supply, and the electrical elements in the equipment can be controlled.

[0009] Further, the cooling mechanism further comprises a six-rib sliding column, a rack plate, a mounting rod and a gear, the six-rib sliding column is arranged at the lower side of the inside of the mounting frame, the rack plate is slidably connected with the middle of the outer surface of the six-rib sliding column, the lower end of the rack plate is fixedly connected with the upper end of the spray head, the mounting rod is rotatably connected with the middle of the bottom wall of the mounting frame, the gear is arranged at the lower side of the outer arc surface of the mounting rod, the rack plate is meshingly connected with the gear, and the spray head can be driven to move.

[0010] Further, the drive motor is arranged at the rear side of the lower end of the mounting frame, the output shaft of the drive motor is provided with a center wheel, the left side of the upper end of the center wheel is provided with an adjusting rod, the upper side of the outer arc surface of the mounting rod is provided with a transmission plate, the rear side of the upper end of the transmission plate is provided with an adjusting groove, the adjusting rod is located in the adjusting groove, the input end of the drive motor is electrically connected with the output end of the control switch group, and the transmission plate can be driven to rotate.

[0011] Further, the vertical plate is arranged at the left side of the upper end of the forming seat, the upper end of the vertical plate is provided with a conveying pipe, the feeding hopper is arranged in the feeding opening formed at the upper side of the outer arc surface of the conveying pipe, the connecting pipe is arranged in the mounting groove formed at the lower side of the outer arc surface of the conveying pipe, the lower end of the connecting pipe is communicated with the upper end of the connecting groove, the output rod is arranged at the middle of the left wall of the conveying pipe, and the helical blade is arranged at the middle of the outer arc surface of the output rod.

[0012] Further, the cavity formed at the right side of the inside of the conveying pipe is provided with an electric heating wire, the electric heating wire is located between the right side of the feeding hopper and the left side of the connecting pipe, the input end of the electric heating wire is electrically connected with the output end of the control switch group, and the raw materials can be heated.

[0013] Further, the left end of the conveying pipe is provided with a motor, the right end of the output shaft of the motor is fixedly connected with the left end of the output rod, the input end of the motor is electrically connected with the output end of the control switch group, and the helical blade can be driven to rotate through the output rod.

[0014] Compared with the prior art, the coated electromagnetic wire processing coating equipment has the following advantages:

[0015] The cooling water is sprayed through the spray head to cool the melt, which reduces resource consumption and land occupation, and drives the spray head to reciprocate horizontally during the cooling work, thereby ensuring the cooling effect, replacing the traditional water bath cooling method for the melt, reducing wastewater discharge, and being more environmentally friendly to use. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 The utility model structural schematic diagram is provided;

[0017] Fig. 2 The utility model cooling mechanism structure schematic diagram is provided;

[0018] Fig. 3 The utility model front side cross section plane structure schematic diagram is provided.

[0019] In the drawing: 1 base, 2 forming seat, 3 control switch group, 4 forming groove, 5 connecting groove, 6 cooling mechanism, 61 mounting bracket, 62 spray head, 63 water inlet pipe, 64 six edge slide column, 65 rack plate, 66 mounting rod, 67 gear, 7 vertical plate, 8 conveying pipe, 9 feeding hopper, 10 connecting pipe, 11 output rod, 12 helical blade, 13 motor, 14 electric heating wire, 15 drive motor, 16 center wheel, 17 adjusting rod, 18 transmission plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0021] Please refer to Figs. 1-3 The embodiment provides a kind of technical solutions: a kind of coated electromagnetic wire processing coating equipment, including base 1, the left side of base 1 upper end is provided with forming seat 2, the middle part of forming seat 2 right end is provided with forming groove 4, the right side of forming seat 2 upper end is provided with connecting groove 5, forming groove 4 and connecting groove 5 are communicated, still include cooling mechanism 6;

[0022] The cooling mechanism 6 comprises a mounting frame 61, a spray head 62 and a water inlet pipe 63. The mounting frame 61 is arranged at the right side of the upper end of the base 1. The spray head 62 is slidably connected in the sliding groove arranged at the middle of the lower end of the mounting frame 61. The water inlet pipe 63 is arranged in the water inlet opening formed at the right side of the outer arc surface of the spray head 62. The middle of the water inlet pipe 63 is connected with a water inlet valve in series. The cooling mechanism 6 further comprises a six-rib sliding column 64, a rack plate 65, a mounting rod 66 and a gear 67. The six-rib sliding column 64 is arranged at the lower side of the inner portion of the mounting frame 61. The rack plate 65 is slidably connected to the middle of the outer surface of the six-rib sliding column 64. The lower end of the rack plate 65 is fixedly connected to the upper end of the spray head 62. The mounting rod 66 is rotatably connected to the middle of the bottom wall of the mounting frame 61. The gear 67 is arranged at the lower side of the outer arc surface of the mounting rod 66. The rack plate 65 is meshingly connected with the gear 67. The cooling water is sprayed through the spray head 62 to cool the melt. The resource consumption is reduced, and the floor area is also reduced. When the cooling work is performed, the spray head 62 can also be driven to reciprocate horizontally, so that the spraying area of the spray head 62 is increased. The traditional cooling method of the melt through water bath is replaced. The wastewater discharge is reduced, and the device is more environmentally friendly.

[0023] The control switch group 3 is arranged at the front end of the forming seat 2. The input end of the control switch group 3 is electrically connected with the external power supply, so that the electrical elements in the device can be controlled.

[0024] The driving motor 15 is arranged at the rear side of the lower end of the mounting frame 61. The output shaft of the driving motor 15 is provided with a center wheel 16. The left side of the upper end of the center wheel 16 is provided with an adjusting rod 17. The upper side of the outer arc surface of the mounting rod 66 is provided with a transmission plate 18. The rear side of the upper end of the transmission plate 18 is provided with an adjusting groove. The adjusting rod 17 is located in the adjusting groove. The input end of the driving motor 15 is electrically connected with the output end of the control switch group 3. During the operation of the spray head 62, the driving motor 15 starts to operate under the control of the control switch group 3. The output shaft of the driving motor 15 drives the center wheel 16 to rotate. The center wheel 16 drives the adjusting rod 17 to rotate around the axis of the center wheel 16. Since the adjusting rod 17 does not coincide with the axis of the center wheel 16, the adjusting rod 17 will produce horizontal and vertical displacement during the circumferential movement. At this time, the adjusting rod 17 will relatively slide and rotate in the adjusting groove. With the rotation of the center wheel 16, the adjusting rod 17 drives the gear 67 to rotate through the mounting rod 66.

[0025] Wherein: the left side of the upper end of the forming seat 2 is provided with a vertical plate 7, the upper end of the vertical plate 7 is provided with a conveying pipe 8, the upper side of the outer arc surface of the conveying pipe 8 is provided with a feeding port, and the feeding port is provided with a feeding hopper 9, the lower side of the outer arc surface of the conveying pipe 8 is provided with a mounting groove, and the mounting groove is provided with a connecting pipe 10, the lower end of the connecting pipe 10 is communicated with the upper end of the connecting groove 5, the middle part of the left wall of the conveying pipe 8 is provided with an output rod 11, the middle part of the outer arc surface of the output rod 11 is provided with a spiral blade 12, the molten raw material is further mixed and homogenized under the compression and shearing action of the spiral blade 12 to form a uniform melt, and the spiral blade 12 provides a pressure to the molten raw material, and the melt enters the inside of the connecting groove 5 through the connecting pipe 10 under the action of the pressure.

[0026] Wherein: the right side of the inside of the conveying pipe 8 is provided with a cavity, and the cavity is provided with an electric heating wire 14, the electric heating wire 14 is located between the right side of the feeding hopper 9 and the left side of the connecting pipe 10, the input end of the electric heating wire 14 is electrically connected with the output end of the control switch group 3, the electric heating wire 14 starts to run through the regulation of the control switch group 3, and the electric heating wire 14 provides heat to make the raw material gradually melt.

[0027] Wherein: the left end of the conveying pipe 8 is provided with a motor 13, the right end of the output shaft of the motor 13 is fixedly connected with the left end of the output rod 11, the input end of the motor 13 is electrically connected with the output end of the control switch group 3, the motor 13 starts to run through the regulation of the control switch group 3, the output shaft of the motor 13 drives the spiral blade 12 to rotate through the output rod 11, and the raw material moves to the right under the pushing of the spiral blade 12.

[0028] The working principle of the coating equipment for processing coated electromagnetic wire is as follows: before use, the water inlet pipe 63 is connected with the external pipeline, and in the working process of the coating equipment for processing coated electromagnetic wire, the electromagnetic wire needing coating work is inserted from the left side of the forming groove 4 and then stretched out from the right side of the forming groove 4, at this time, the external traction device is connected with the end of the right side of the electromagnetic wire, and then the raw materials such as plastic particles, powder or rubber are added into the inside of the conveying pipe 8 through the feeding hopper 9, at this time, the control of the control switch group 3 is regulated, the motor 13 starts to run, the output shaft of the motor 13 drives the spiral blade 12 to rotate through the output rod 11, and the raw materials are moved to the right under the pushing of the spiral blade 12, at this time, the control of the control switch group 3 is regulated, the electric heating wire 14 starts to run, the electric heating wire 14 provides heat to make the raw materials gradually melt, and the melted raw materials are further mixed and homogenized under the compression and shearing action of the spiral blade 12 to form uniform melt, the advancing action of the spiral blade 12 provides a pressure to the melted raw materials, the melt enters the inside of the connecting groove 5 through the connecting pipe 10 under the action of the pressure, and then the melt enters the inside of the forming groove 4 through the connecting groove 5, so that the melt wraps the electromagnetic wire in the inside of the forming groove 4 to form the required shape, at this time, the external traction device pulls out the electromagnetic wire at a constant speed to ensure that the size and shape of the electromagnetic wire are stable, in the process of pulling the electromagnetic wire, the water inlet valve is opened, the cooling water enters the inside of the water inlet pipe 63 through the external pipeline, and finally is sprayed out through the spray head 62 to cool the melt to make it solidify, in the working process of the spray head 62, the control of the control switch group 3 is regulated, the driving motor 15 starts to run, the output shaft of the driving motor 15 drives the circular center wheel 16 to rotate, the circular center wheel 16 drives the adjusting rod 17 to rotate around the axis of the circular center wheel 16, since the adjusting rod 17 does not coincide with the axis of the circular center wheel 16, the adjusting rod 17 will produce horizontal and vertical displacement in the process of circular motion, at this time, the adjusting rod 17 will relatively slide and rotate in the inside of the adjusting groove, and then with the rotation of the circular center wheel 16, the adjusting rod 17 will drive the gear 67 to rotate through the mounting rod 66, the gear 67 will drive the rack plate 65 to move horizontally back and forth through meshing connection in the process of rotation, the rack plate 65 will also drive the spray head 62 to move horizontally back and forth in the process of movement, so that the spraying area of the spray head 62 is increased, and the cooling effect of the melt is further improved.

[0029] It is worth noting that the motor 13 and the driving motor 15 disclosed in the above embodiment can be selected as 5IK200A-AF, and the control switch group 3 is provided with control buttons corresponding to the motor 13, the electric heating wire 14 and the driving motor 15 for controlling the switches thereof.

[0030] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.

Claims

1. A coating device for processing coated electromagnetic wire, comprising a base (1), a forming seat (2) disposed on the left side of the upper end of the base (1), a forming groove (4) disposed in the middle of the right end of the forming seat (2), and a connecting groove (5) disposed on the right side of the upper end of the forming seat (2), wherein the forming groove (4) and the connecting groove (5) are connected, characterized in that: It also includes a cooling mechanism (6); Cooling mechanism (6): It includes a mounting bracket (61), a nozzle (62) and a water inlet pipe (63). The mounting bracket (61) is located on the right side of the upper end of the base (1). The nozzle (62) is slidably connected in the groove in the middle of the lower end of the mounting bracket (61). The water inlet pipe (63) is provided in the water inlet on the right side of the outer arc surface of the nozzle (62). A water inlet valve is connected in series in the middle of the water inlet pipe (63).

2. The coating equipment for processing coated electromagnetic wire according to claim 1, characterized in that: It also includes a control switch group (3), which is located at the front end of the molding base (2), and the input end of the control switch group (3) is electrically connected to an external power supply.

3. The coating equipment for processing coated electromagnetic wire according to claim 2, characterized in that: The cooling mechanism (6) further includes a hexagonal sliding column (64), a rack plate (65), a mounting rod (66), and a gear (67). The hexagonal sliding column (64) is located on the lower side inside the mounting frame (61). The rack plate (65) is slidably connected to the middle of the outer surface of the hexagonal sliding column (64). The lower end of the rack plate (65) is fixedly connected to the upper end of the nozzle (62). The mounting rod (66) is rotatably connected to the middle of the bottom wall of the mounting frame (61). A gear (67) is provided on the lower side of the outer arc surface of the mounting rod (66). The rack plate (65) and the gear (67) are meshed together.

4. The coating equipment for processing coated electromagnetic wire according to claim 3, characterized in that: A drive motor (15) is provided on the rear side of the lower end of the mounting bracket (61). A center wheel (16) is provided on the upper end of the output shaft of the drive motor (15). An adjusting rod (17) is provided on the left side of the upper end of the center wheel (16). A transmission plate (18) is provided on the upper side of the outer arc surface of the mounting rod (66). An adjusting groove is provided on the rear side of the upper end of the transmission plate (18). The adjusting rod (17) is located inside the adjusting groove. The input end of the drive motor (15) is electrically connected to the output end of the control switch group (3).

5. The coating equipment for processing coated electromagnetic wire according to claim 2, characterized in that: A vertical plate (7) is provided on the left side of the upper end of the forming base (2). A conveying pipe (8) is provided on the upper end of the vertical plate (7). A feeding hopper (9) is provided in the feeding port opened on the upper side of the outer arc surface of the conveying pipe (8). A connecting pipe (10) is provided in the mounting groove opened on the lower side of the outer arc surface of the conveying pipe (8). The lower end of the connecting pipe (10) is connected to the upper end of the connecting groove (5). An output rod (11) is provided in the middle of the left wall of the conveying pipe (8). A spiral blade (12) is provided in the middle of the outer arc surface of the output rod (11).

6. The coating equipment for processing coated electromagnetic wire according to claim 5, characterized in that: An electric heating wire (14) is installed in the cavity on the right side inside the conveying pipe (8). The electric heating wire (14) is located between the right side of the feed hopper (9) and the left side of the connecting pipe (10). The input end of the electric heating wire (14) is electrically connected to the output end of the control switch group (3).

7. The coating equipment for processing coated electromagnetic wire according to claim 5, characterized in that: A motor (13) is provided at the left end of the conveying pipe (8). The right end of the output shaft of the motor (13) is fixedly connected to the left end of the output rod (11). The input end of the motor (13) is electrically connected to the output end of the control switch group (3).

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