Phase regulator end cover with wear-resistant port
By installing a heat-treated guide sleeve at the end cap opening of the phase adjuster, and combining it with structures such as annular plate, mounting plate, adapter cavity, and locking pin, the wear problem of traditional end caps is solved, achieving wear resistance, extending service life, and improving installation convenience.
Patent Information
- Application Number
- CN202423110392.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Traditional phase adjuster end caps are prone to wear during use due to insufficient material hardness, resulting in a shortened product lifespan.
A heat-treated guide sleeve is installed at the end cap opening of the phase adjuster. The guide sleeve wears before the end cap. The guide sleeve is positioned and protected by a structure design including annular plate, mounting plate, adapter cavity, locking pin and insertion hole, thus extending its service life.
The guide sleeve wears before the end cap, extending the service life of the phase adjuster, improving installation convenience and stability, and enhancing wear resistance.
Smart Images
Figure CN223567892U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of regulator end cover, especially a phase regulator end cover with port wear resistance. BACKGROUND
[0002] The electric phase regulator is an important mechanical equipment, mainly used for improving kinetic energy transmission efficiency and reducing electric energy consumption, the original structure of the port of the traditional phase regulator end cover is not enough in material hardness, and the product has abnormal wear during use, which greatly reduces the service life of the product, that is, the port structure of the traditional phase regulator end cover is not enough in material hardness during actual use, is easily worn, the port position is gradually thinned, is set to be broken, and the service life of the phase regulator is shortened.
[0003] In view of the above problems, the utility model improves. SUMMARY
[0004] The utility model provides a phase regulator end cover with port wear resistance, which solves the above problems in the prior art during use.
[0005] The technical scheme of the utility model is as follows: a phase regulator end cover with port wear resistance, comprising an end cover, an end head integrally formed and connected to the top of the end cover, an annular groove is formed in the top of the end head, a guide ring is inserted into the annular groove, springs are fixedly connected to the bottom of the guide ring at equal intervals, one end of the spring away from the guide ring is fixedly connected to the inner wall of the annular groove, grooves are formed on both sides of the inner cavity of the annular groove, a clamping groove is formed on one side of the groove inner cavity, clamping blocks matched with the groove and the clamping groove are fixedly connected to both sides of the guide ring, and a guide sleeve is sleeved on the top of the surface of the end head.
[0006] The utility model as described above is used for the phase regulator end cover with port wear resistance, further: the top of the guide ring is fixedly connected with an annular plate, and the surface of the guide ring is fixedly connected with a lap plate.
[0007] The utility model as described above is used for the phase regulator end cover with port wear resistance, further: a notch is arranged on the top of the surface of the end head, an adaptive cavity is formed between the notch and the guide ring, and the inside of the adaptive cavity.
[0008] The utility model as described above is used for the phase regulator end cover with port wear resistance, further: the guide sleeve is matched with the adaptive cavity, and the inner diameter of the annular plate is greater than the outer diameter of the guide sleeve.
[0009] The utility model as described above is used for the phase regulator end cover with port wear resistance, further: clamping pins are fixedly connected to both sides of the bottom of the inside of the guide ring, and insertion holes matched with the clamping pins are formed on both sides of the bottom of the guide sleeve.
[0010] The utility model discloses a phase regulator end cover for port wear resistance as described above further: the bottom fixedly connected with end cover apron of end cover surface, the top of end cover apron is equipped with a plurality of bolt holes, the surface of end cover is equipped with a plurality of notches, and a plurality of notches correspond to bolt hole one by one.
[0011] The utility model discloses a phase regulator end cover for port wear resistance as described above further: the top of end head is provided with the lap joint step, and the top of end cover is equipped with the port communication with end head.
[0012] Summarized above, the beneficial effects of the utility model lie in:
[0013] 1, the utility model discloses an interference press fit a guide bush in the mouth of phase regulator, and the guide bush is strengthened by heat treatment to enhance the hardness of the guide bush itself, and the guide bush is first worn and consumed during work, and the end cover of the regulator will be worn only when the guide bush is worn out, so that the product achieves the effect of wear resistance, greatly prolongs the service life of the product, and provides convenience for the work of the user.
[0014] 2, the utility model discloses the setting of annular plate and batten, and the annular plate forms a circle of enclosure on the guide ring, so that the user can put the guide bush kit more conveniently, realizes the positioning of the guide bush kit, provides convenience for the installation work of the user, and the batten can form a guard ring on the surface of the guide ring, and is lapped on the lap joint step when the guide ring moves down, realizes the positioning of the guide ring, and provides convenience for the work of the user.
[0015] 3, the utility model discloses the setting of the adaptation cavity, and the top of the end head surface is equipped with a notch, and the notch and the inner wall of the guide ring form the adaptation cavity, so that the diameter of the top of the end head is less than the inner diameter of the guide bush kit, so that the guide bush kit can be flexibly and quickly sleeved on the end head, and the installation work of the user is provided with convenience.
[0016] 4, the utility model discloses the setting of the guide bush kit, and the guide bush kit is sleeved on the mouth of the phase regulator end cover, that is, the mouth of the phase regulator, so that the guide bush kit can protect the mouth position, and the guide bush kit will be first worn and consumed during work, so as to play the role of wear resistance, prolong the service life of the phase regulator, and provide convenience for the work of the user.
[0017] 5, the utility model discloses the setting of the bayonet and the socket, and the bayonet and the socket are mutually adapted, when the guide bush kit is installed, the bayonet is inserted into the corresponding socket, so that the guide bush kit can be temporarily positioned on the guide ring and cannot move randomly, can smoothly enter the adaptation cavity following the guide ring, and finally is accurately sleeved on the end head, completes the installation of the guide bush kit, and provides convenience for the work of the user.
[0018] 6. This utility model features an end cap skirt, bolt holes, and recesses. The end cap skirt is integrally formed on the end cap and is used for docking the end cap and the phaser body. After the end cap skirt is accurately docked to the phaser body, the bolt holes can also be aligned with the bolt holes on the phaser body, thus facilitating users to quickly assemble the phaser and providing convenience for users' work and use.
[0019] 7. This utility model, through the setting of overlapping steps and ports, uses overlapping steps to allow the guide ring to overlap and be placed after it moves down, thereby supporting the guide ring, ensuring the stability of the guide ring after the guide kit is installed, and also ensuring that the guide ring and guide kit can be positioned accurately, ensuring that the guide kit can be accurately installed in the designed position, providing convenience for users' work and use. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a sectional view of the three-dimensional structure of the end.
[0023] Figure 3 A schematic diagram of the three-dimensional structure of the guide kit;
[0024] Figure 4 for Figure 2 A magnified schematic diagram of the partial three-dimensional structure of A in the middle;
[0025] Figure 5 This is a sectional view of the three-dimensional structure of the card slot;
[0026] Figure 6 This is a bottom view of the three-dimensional structure of the end cap.
[0027] In the diagram: 1. End cap, 2. End head, 3. Annular groove, 4. Guide ring, 5. Slide groove, 6. Slot, 7. Block, 8. Lap plate, 9. Spring, 10. Adaptor cavity, 11. Locking pin, 12. Guide kit, 13. End cap skirt, 14. Bolt hole, 15. Notch, 16. Overlap step, 17. Port, 18. Annular plate, 19. Insertion hole. Detailed Implementation
[0028] The following will refer to the appendix in the embodiments of this utility model. Figures 1-6In order to clearly and completely describe the technical solutions in the embodiments of the present application, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. Embodiments
[0029] A port wear-resistant phase regulator end cover, comprising an end cover 1, the top of the end cover 1 is integrally connected with an end 2, the top of the end 2 is provided with an annular groove 3, the inside of the annular groove 3 is inserted with a guide ring 4, the bottom of the guide ring 4 is fixedly connected with equidistantly distributed springs 9, the end of the spring 9 away from the guide ring 4 is fixedly connected on the inner wall of the annular groove 3, the two sides of the inner cavity of the annular groove 3 are provided with 5, one side of the inner cavity of the sliding groove 5 is provided with a clamping groove 6, the two sides of the guide ring 4 are fixedly connected with clamping blocks 7 matched with the sliding groove 5 and the clamping groove 6, the top of the surface of the end 2 is sleeved with a guide sleeve 12.
[0030] The specific use process is as follows: when the user installs the guide sleeve assembly 12, first align the guide sleeve assembly 12 with the inner cavity of the annular plate 18 and insert it, and insert the catch pin 11 into the insertion hole 19 on the guide sleeve assembly 12, so as to realize the positioning of the guide sleeve assembly 12, the catch pin 11 and the insertion hole 19 are matched with each other, when installing the guide sleeve assembly 12, the catch pin 11 is inserted into the corresponding insertion hole 19, so as to temporarily position the guide sleeve assembly 12 on the guide ring 4 and not move at will, smoothly follow the guide ring 4 into the matching cavity 10, and finally accurately sleeve on the end 2 to complete the installation of the guide sleeve assembly 12, provide convenience for the user's work and use, then press down the guide sleeve assembly 12, the guide sleeve assembly 12 will press down the guide ring 4, the guide ring 4 will move down in the annular groove 3, and at the same time all the springs 9 will be compressed, then the clamping block 7 will also enter the sliding groove 5 along with the guide ring 4, until the clamping block 7 is aligned with the clamping groove 6, then the user controls the guide sleeve assembly 12 to drive the guide ring 4 to rotate a certain angle in the annular groove 3, so that the clamping block 7 is clamped into the clamping groove 6, realizing the fixation of the guide ring 4, it needs to be explained that in the process of moving down in the annular groove 3 and the sliding groove 5, the spring 9 is always in a state of being twisted and inclined, that is, only when the clamping block 7 is clamped into the clamping groove 6, the spring 9 will return to the normal state, therefore, during installation, the inner cavity of the clamping block 7 should be turned out of the clamping groove 6 first, then the guide ring 4 is lifted up in the annular groove 3 by the spring 9, and then the original state can be restored, until the guide ring 4 moves down again to compress the spring 9 during installation, and the guide ring 4 twists and inclines the spring 9 again, so that the clamping block 7 can be aligned with the sliding groove 5 and clamped in, finally the clamping block 7 is aligned with the clamping groove 6 and clamped in, at this time the spring 9 will return to the vertical state, but is still in a compressed state, so that the guide ring 4 and the clamping block 7 can also provide a reverse thrust, so that the clamping block 7 is not easy to move out of the clamping groove 6, thereby ensuring the stability of the guide ring 4 after installation, also ensuring the stability of the guide sleeve assembly 12 after installation, ensuring that the phase adjuster can work normally, realizing the wear-resistant performance of the phase adjuster, prolonging the service life of the phase adjuster, providing convenience for the user's work and use, the annular plate 18 forms a ring around the guide ring 4, thereby making it more convenient for the user to put the guide sleeve assembly 12 into the guide sleeve assembly 12, realizing the positioning of the guide sleeve assembly 12, providing convenience for the user's installation work, the lap plate 8 can form a guard ring on the surface of the guide ring 4, lap on the lap step 16 when the guide ring 4 moves down, realizing the positioning of the guide ring 4, providing convenience for the user's work and use, a notch is formed on the top surface of the end 2, the notch and the inner wall of the guide ring 4 form the matching cavity 10, so that the diameter of the top end part of the end 2 is smaller than the inner diameter of the guide sleeve assembly 12, so as to ensure that the guide sleeve assembly 12 can be flexibly and quickly sleeved on the end 2 along with the guide ring 4, providing convenience for the user's installation work, the guide sleeve assembly 12 is sleeved on the phase adjuster port part, that is, the phase adjuster port part, so that the guide sleeve assembly 12 can protect the port part position, and the guide sleeve assembly 12 will be worn and consumed first during work,The pin 11 and the hole 19 are matched with each other, when the guide sleeve 12 is installed, the pin 11 is inserted into the corresponding hole 19, so that the guide sleeve 12 can be temporarily positioned on the guide ring 4 and cannot move randomly, can smoothly follow the guide ring 4 into the matching cavity 10, and finally be accurately sleeved on the end 2, the installation of the guide sleeve 12 is completed, and convenience is provided for the work of the user.
[0031] Therefore, an interference press-fit guide sleeve is adopted at the mouth of the phase regulator, the guide sleeve is subjected to heat treatment to strengthen the hardness of the guide sleeve itself, the guide sleeve is first worn and consumed during work, and the end cover of the phase regulator is not worn until the guide sleeve is worn out, so that the product achieves the effect of wear resistance, and the service life of the product is greatly prolonged, and convenience is provided for the work of the user.
[0032] The top of the guide ring 4 is fixedly connected with an annular plate 18, and the surface of the guide ring 4 is fixedly connected with a lap plate 8.
[0033] Specifically, the annular plate 18 and the lap plate 8 are arranged, the annular plate 18 forms a ring on the guide ring 4, so that the user can more conveniently put in the guide sleeve 12 and position the guide sleeve 12, and convenience is provided for the installation work of the user, and the lap plate 8 forms a guard ring on the surface of the guide ring 4 and is lapped on the lapping step 16 when the guide ring 4 is lowered, so as to position the guide ring 4, and convenience is provided for the work of the user.
[0034] The top of the surface of the end 2 is provided with a notch, and the notch and the guide ring 4 form a matching cavity 10, and the inside of the matching cavity 10.
[0035] Specifically, the matching cavity 10 is arranged, and the notch is arranged on the top of the surface of the end 2, and the notch and the inner wall of the guide ring 4 form the matching cavity 10, so that the diameter of the top end of the end 2 is smaller than the inner diameter of the guide sleeve 12, so that the guide sleeve 12 can be flexibly and quickly sleeved on the end 2 following the guide ring 4, and convenience is provided for the installation work of the user.
[0036] The guide sleeve 12 is matched with the matching cavity 10, and the inner diameter of the annular plate 18 is greater than the outer diameter of the guide sleeve 12.
[0037] Specifically, the guide sleeve 12 is arranged on the phase adjuster port, so that the guide sleeve 12 can protect the position of the port, and the guide sleeve 12 is worn and consumed first during work, thereby playing a wear-resistant role and prolonging the service life of the phase adjuster, thereby providing convenience for the user.
[0038] The two sides of the inner bottom of the guide ring 4 are fixedly connected with the bayonets 11, and the two sides of the bottom of the guide sleeve 12 are provided with the insertion holes 19 matched with the bayonets 11.
[0039] Specifically, the bayonets 11 and the insertion holes 19 are matched with each other, the bayonets 11 are inserted into the corresponding insertion holes 19 during installation of the guide sleeve 12, so that the guide sleeve 12 can be temporarily positioned on the guide ring 4 and cannot be moved at will, can smoothly enter the matching cavity 10 together with the guide ring 4, and finally is accurately sleeved on the end 2, thereby completing installation of the guide sleeve 12 and providing convenience for the user.
[0040] The bottom of the surface of the end cover 1 is fixedly connected with the end cover skirt 13, the top of the end cover skirt 13 is provided with a plurality of bolt holes 14, and the surface of the end cover 1 is provided with a plurality of notches 15, which are matched with the bolt holes 14 one by one.
[0041] Specifically, the end cover skirt 13, the bolt holes 14 and the notches 15 are integrally formed on the end cover 1, are used for butt joint of the end cover 1 and the phase adjuster body, and after the end cover skirt 13 is accurately butt jointed on the phase adjuster body, the bolt holes 14 can be aligned with the screw holes on the phase adjuster body, thereby facilitating the user to quickly assemble the phase adjuster, and providing convenience for the user.
[0042] The top of the end 2 is provided with a lap step 16, and the top of the end cover 1 is provided with a port 17 in communication with the end 2.
[0043] Specifically, the lap step 16 and the port 17 are arranged, the lap step 16 is used for lap placement of the guide ring 4 after downward movement, thereby playing a supporting role on the guide ring 4, ensuring the stability of the guide ring 4 after installation of the guide sleeve 12, and ensuring the positioning role of the guide ring 4 and the guide sleeve 12, thereby ensuring that the guide sleeve 12 can be accurately installed at the designed position, and providing convenience for the user.
[0044] It should be noted that the functions of each hardware in the utility model have a large number of mature technologies to support, belong to the prior art, and the essence of the utility model lies in optimizing combination of the existing hardware and the connecting mode thereof for specific application occasions to meet the adaptation requirements in specific application occasions and solve the problems in the background art (not related to the improvement of the internal software of the hardware).
[0045] The above merely describes the preferred embodiments of the utility model and is not intended to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A wear-resistant phase adjuster end cap, comprising an end cap (1), characterized in that: The top of the end cap (1) is integrally formed with an end head (2). The top of the end head (2) is provided with an annular groove (3). A guide ring (4) is inserted into the annular groove (3). The bottom of the guide ring (4) is fixedly connected with springs (9) distributed at equal intervals. The end of the spring (9) away from the guide ring (4) is fixedly connected to the inner wall of the annular groove (3). Slide grooves (5) are provided on both sides of the inner cavity of the annular groove (3). A slot (6) is provided on one side of the inner cavity of the slide groove (5). A locking block (7) that matches the slide groove (5) and the slot (6) is fixedly connected on both sides of the guide ring (4). A guide sleeve (12) is fitted on the top of the surface of the end head (2).
2. The wear-resistant phase adjuster end cap according to claim 1, characterized in that: The top of the guide ring (4) is fixedly connected to an annular plate (18), and the surface of the guide ring (4) is fixedly connected to a mounting plate (8).
3. The wear-resistant phase adjuster end cap according to claim 2, characterized in that: The top of the end (2) surface is provided with a notch, and an adapter cavity (10) is formed between the notch and the guide ring (4). The interior of the adapter cavity (10) is...
4. The wear-resistant phase adjuster end cap according to claim 3, characterized in that: The guide assembly (12) is adapted to the adapter cavity (10), and the inner diameter of the annular plate (18) is larger than the outer diameter of the guide assembly (12).
5. The wear-resistant phase adjuster end cap according to claim 4, characterized in that: Both sides of the bottom inner side of the guide ring (4) are fixedly connected with locking pins (11), and both sides of the bottom of the guide assembly (12) are provided with insertion holes (19) that are compatible with the locking pins (11).
6. The wear-resistant phase adjuster end cap according to claim 5, characterized in that: The bottom of the end cap (1) is fixedly connected to an end cap skirt (13), and the top of the end cap skirt (13) is provided with multiple bolt holes (14). The surface of the end cap (1) is provided with multiple recesses (15), and the multiple recesses (15) correspond one to one with the bolt holes (14).
7. The wear-resistant phase adjuster end cap according to claim 6, characterized in that: The top of the end (2) is provided with an overlapping step (16), and the top of the end cap (1) is provided with a port (17) communicating with the end (2).