Automatic evisceration and collection device in live poultry processing line
By introducing components such as cleaning tanks, brush plates, and servo motors into the live poultry processing production line, the problems of cleaning water residue entering the conveying mechanism and the difficulty in cleaning residue in the live poultry offal cleaning device have been solved. This has enabled efficient offal cleaning and self-cleaning of the conveying structure, improving the practicality and cleaning efficiency of the device.
Patent Information
- Application Number
- CN202423283829.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing technologies, live poultry viscera cleaning devices suffer from the problem of residues in the washing water entering the conveying mechanism, affecting the normal use of the equipment. Furthermore, the viscera residues are difficult to clean by adhering to the conveying structure, increasing the workload of subsequent cleaning.
An automatic viscera cleaning and collection device is adopted, including a cleaning tank, a brush plate and a servo motor. The classification, cleaning and conveying structure of live poultry viscera are realized through gear transmission and electric telescopic rod. Water and grease are separated by a filter screen and a drain pipe, and the brush plate cleans up the residue.
It achieves efficient sorting and cleaning of live poultry offal and self-cleaning of the conveying structure, improving the practicality of the device and reducing the amount of subsequent cleaning work.
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Figure CN223568557U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to live poultry processing technical field, concretely, relate to automatic internal organs cleaning and collection device in live poultry processing production line. BACKGROUND
[0002] Live poultry generally refers to live chicken, duck, goose, pigeon, quail, turkey this kind of common edible poultry, live poultry contains high quality protein and fat, with the development of science and technology, the processing of live poultry needs to be completed in the production line, the internal organs cleaning of live poultry needs to use cleaning and collection device to complete, and the actual use has the advantages of simple operation, stable structure and cleaning safety.
[0003] The prior art discloses application number: CN201620858386.4 a kind of poultry internal organs cleaning device, the utility model, live poultry internal organs need to be placed in net box to complete conveying cleaning, the conveying of net box needs to use mesh belt conveying mechanism, in the process of live poultry internal organs cleaning, live poultry internal organs residue in cleaning water can enter the inside of mesh belt conveying mechanism, in turn affect the normal use of mesh belt conveying mechanism, reduce the practicality of use of this utility model, simultaneously, when using conveying mechanism to convey live poultry internal organs, part of live poultry internal organs residue can be adsorbed on the conveying surface of conveying mechanism, without cleaning structure, live poultry internal organs residue falls on ground, can increase the subsequent cleaning workload of this utility model.
[0004] For the problems in the related art, no effective solution has been proposed so far. UTILITY MODEL CONTENT
[0005] In view of the deficiencies of the prior art, the utility model provides an automatic internal organs cleaning and collection device in a live poultry processing production line, which has the advantages of being able to classify and continuously clean various live poultry internal organs, having a cleaning structure, and being able to clean live poultry internal organs residue adhered to the surface of the conveying structure, thereby solving the problems in the background art.
[0006] To achieve the above-mentioned advantages of being able to classify and continuously clean various live poultry internal organs, having a cleaning structure, and being able to clean live poultry internal organs residue adhered to the surface of the conveying structure, the utility model adopts the following specific technical solutions:
[0007] The utility model provides an automatic viscera cleaning and collecting device in live poultry processing production line, including installation box and bottom plate, the upper portion of bottom plate is installed with a plurality of first belt conveyor and collecting barrel, the outer wall of installation box is installed with control panel and a plurality of support frame, the upper portion of a plurality of support frame all is installed with second belt conveyor, the inside of a plurality of second belt conveyor all is installed with installation shaft through bearing, the inside of installation box is through bearing and is penetrated with a plurality of cleaning barrels, the lower part of installation box is installed with self locking type forward -reverse motor and a plurality of electric telescopic rod, the output of self locking type forward -reverse motor is fixedly sleeved with main gear, the lateral wall of a plurality of cleaning barrels all is fixedly sleeved with driven gear, the inside of the discharge end of a plurality of cleaning barrels all is slidably installed with piston, the inner wall of the discharge end of a plurality of cleaning barrels all is fixedly penetrated with filter screen, the outer wall of the discharge end of a plurality of cleaning barrels all is fixedly installed with drain pipe, the telescopic end of a plurality of electric telescopic rod all is installed with lifting plate, and the upper portion of a plurality of lifting plates all is penetrated with connecting shaft through bearing, and the upper end of a plurality of connecting shafts is fixedly connected with the lower portion of a plurality of pistons respectively.
[0008] Further, one end of a plurality of drain pipes covers a plurality of filter screens respectively.
[0009] Further, the main gear is engaged with a plurality of driven gears.
[0010] Further, the lateral wall of a plurality of installation shafts is installed with a plurality of concave seats, the inside of a plurality of concave seats on the same side is provided with a brush plate, the inside of a plurality of concave seats on the same side is spirally penetrated with a fastening bolt, the surface of a plurality of second belt conveyors is installed with a servo motor, the output of a plurality of servo motors is connected with a plurality of installation shafts through a shaft coupling respectively, and a plurality of servo motors are electrically connected with the control panel through wires.
[0011] Further, one end of a plurality of fastening bolts on the same side is installed with a frosted plate.
[0012] Further, the inner wall of a plurality of cleaning barrels is installed with a plurality of stirring blades.
[0013] Further, the control panel is electrically connected with a plurality of first belt conveyors, a plurality of second belt conveyors, a self locking type forward -reverse motor and a plurality of electric telescopic rods through wires.
[0014] Compared with the prior art, the utility model provides an automatic viscera cleaning and collecting device in live poultry processing production line, with the following beneficial effects:
[0015] (1), The utility model discloses a cleaning barrel, when actually using the automatic internal organ cleaning and collection device in live poultry processing production line, water can be poured into the inside of multiple cleaning barrels, then multiple live poultry internal organs are placed on the conveying surface of multiple second belt conveyors respectively, multiple first belt conveyors, multiple second belt conveyors and self-locking reversible motor work by using the control panel, multiple second belt conveyors can send multiple live poultry internal organs into the inside of multiple cleaning barrels respectively, at the same time, the output end of self-locking reversible motor can drive the main gear to rotate, because the main gear and multiple driven gears are mutually engaged, the rotating main gear can drive multiple driven gears to rotate, multiple driven gears can drive multiple cleaning barrels to rotate respectively, multiple cleaning barrels can agitate multiple live poultry internal organs through multiple stirring blades, by using the control panel, multiple electric telescopic rods are extended, multiple pistons can be moved down through multiple lifting plates and multiple connecting shafts, when the height of multiple pistons is lower than the height of multiple filter screens, the water and grease in the inside of multiple cleaning barrels can enter the inside of multiple drain pipes through multiple filter screens, finally, the water and grease can fall into the inside of the collecting barrel, at this time, multiple live poultry internal organs can be cleaned by continuously adding water, when multiple live poultry internal organs are cleaned, multiple electric telescopic rods are continuously extended, when multiple pistons move out of the inside of multiple cleaning barrels respectively, multiple live poultry internal organs in the inside of multiple cleaning barrels can fall on multiple first belt conveyors respectively, multiple first belt conveyors can convey multiple live poultry internal organs to the processing position, through the cleaning barrel, multiple live poultry internal organs can be classified and continuously cleaned, and the use practicality of the automatic internal organ cleaning and collection device in the live poultry processing production line is improved.
[0016] (2), The utility model discloses an installation shaft, according to the above operation, multiple second belt conveyors can send multiple live poultry internal organs into the inside of multiple cleaning barrels respectively, in this process, multiple servo motors work by using the control panel, the output end of multiple servo motors can make the same side multiple brush plates rotate through multiple installation shafts, the same side multiple brush plates can scratch the conveying surface of a second belt conveyor, through the gravity and centrifugal force, the scratched live poultry internal organ residues can be sent into the inside of multiple cleaning barrels respectively, the same side multiple fastening bolts rotate counterclockwise, and the same side multiple brush plates can be disassembled, through the installation shaft, the cleaning structure is provided, and the live poultry internal organ residues adhered to the surface of the conveying structure can be cleaned, and the subsequent cleaning workload of the automatic internal organ cleaning and collection device in the live poultry processing production line is reduced. ACCURATE DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without paying creative labor.
[0018] Figure 1 is the structure diagram of the automatic internal cleaning and collecting device in the live poultry processing production line provided by the utility model,
[0019] Figure 2 is the cross section diagram of the cleaning barrel provided by the utility model,
[0020] Figure 3 is the top view of the main gear and driven gear provided by the utility model,
[0021] Figure 4 is the front view of the brush plate provided by the utility model,
[0022] Figure 5 is the Figure 1 enlarged view of A in the figure,
[0023] Figure 6 is the Figure 1 enlarged view of B in the figure,
[0024] Figure 7 is the Figure 1 enlarged view of C in the figure,
[0025] Figure 8 is the Figure 2 enlarged view of D in the figure.
[0026] In the figure,
[0027] 1, installation box; 2, cleaning barrel; 3, bottom plate; 4, first belt conveyor; 5, collecting barrel; 6, support frame; 7, second belt conveyor; 8, installation shaft; 9, self-locking forward and reverse motor; 10, main gear; 11, driven gear; 12, filter screen; 13, drain pipe; 14, stirring blade; 15, piston; 16, electric telescopic rod; 17, lifting plate; 18, connecting shaft; 19, servo motor; 20, concave seat; 21, fastening bolt; 22, brush plate; 23, sanding plate. DETAILED DESCRIPTION
[0028] To further illustrate the embodiments, the utility model provides drawings, these drawings are part of the utility model disclosure, it mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operation principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the figure are not drawn according to scale, and similar component symbols are usually used to represent similar components.
[0029] According to the embodiment of the utility model, the automatic internal cleaning and collecting device in the live poultry processing production line is provided.
[0030] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-8 As shown, the automatic viscera cleaning and collection device in the live poultry processing production line according to an embodiment of this utility model includes a mounting box 1 and a base plate 3. Multiple sets of first belt conveyors 4 and collection buckets 5 are mounted on the upper part of the base plate 3. A control panel and multiple sets of support frames 6 are mounted on the outer wall of the mounting box 1. Second belt conveyors 7 are mounted on the upper part of each set of support frames 6. Mounting shafts 8 are mounted inside each set of second belt conveyors 7 via bearings. Multiple sets of cleaning buckets 2 pass through the interior of the mounting box 1 via bearings. A self-locking forward / reverse motor 9 and multiple sets of electric telescopic rods 16 are mounted on the lower part of the mounting box 1. A main gear 10 is fixedly sleeved at the output end of the self-locking forward / reverse motor 9. The sides of the multiple sets of cleaning buckets 2... Each set of cleaning tanks 2 has a driven gear 11 fixedly fitted on its wall. Pistons 15 are slidably installed inside the discharge end of each set of cleaning tanks 2. Filter screens 12 are fixedly installed through the inner wall of the discharge end of each set of cleaning tanks 2. Drain pipes 13 are fixedly installed on the outer wall of the discharge end of each set of cleaning tanks 2. Lifting plates 17 are installed on the telescopic ends of each set of electric telescopic rods 16. Connecting shafts 18 are passed through the upper part of each set of lifting plates 17 through bearings. The upper ends of the connecting shafts 18 are fixedly connected to the lower parts of the pistons 15. Through the cleaning tanks 2, various live poultry offal can be continuously cleaned in a classified manner, improving the practicality of the automatic offal cleaning and collection device in the live poultry processing production line.
[0031] In one embodiment, one end of the multiple sets of drain pipes 13 is covered with multiple sets of filter screens 12, ensuring that water and grease passing through the multiple sets of filter screens 12 can enter the interior of the multiple sets of drain pipes 13 respectively.
[0032] In one embodiment, the main gear 10 meshes with multiple sets of driven gears 11 to ensure that the main gear 10 can drive the multiple sets of driven gears 11 to rotate.
[0033] In one embodiment, multiple sets of concave seats 20 are installed on the side walls of multiple sets of mounting shafts 8. Each set of concave seats 20 on the same side has a brush plate 22 inside. Both sides of the interior of each set of concave seats 20 on the same side are spirally penetrated by fastening bolts 21. Servo motors 19 are installed on the surface of multiple sets of second belt conveyors 7. The output ends of multiple sets of servo motors 19 are connected to multiple sets of mounting shafts 8 through couplings. Multiple sets of servo motors 19 are electrically connected to the control panel through wires. The mounting shafts 8 have a cleaning structure that can clean the live poultry viscera residue adhering to the surface of the conveying structure, reducing the subsequent cleaning workload of the automatic viscera cleaning and collection device in the live poultry processing production line.
[0034] In one embodiment, one end of each of the multiple sets of fastening bolts 21 on the same side is equipped with a frosted plate 23, which can ensure the stability of the installation of the multiple sets of brush plates 22 on the same side.
[0035] In one embodiment, a plurality of sets of stirring blades 14 are installed on the inner wall of the cleaning barrel 2.
[0036] In one embodiment, the control panel is electrically connected to the plurality of first belt conveyors 4, the plurality of second belt conveyors 7, the self-locking forward and reverse motor 9, and the plurality of electric telescopic rods 16 through wires. The control circuit can be realized through simple programming by those skilled in the art, which is common knowledge in the art. Only the use is described, and no modification is made. Therefore, the control method and circuit connection are not described in detail.
[0037] Working principle:
[0038] In actual use, when the automatic internal cleaning and collecting device in the live poultry processing production line is used, water can be poured into the interiors of the plurality of cleaning barrels 2, and then a plurality of live poultry internal organs are placed on the conveying surfaces of the plurality of second belt conveyors 7. The plurality of first belt conveyors 4, the plurality of second belt conveyors 7, and the self-locking forward and reverse motor 9 are operated by using the control panel. The plurality of second belt conveyors 7 can send the plurality of live poultry internal organs into the interiors of the plurality of cleaning barrels 2, respectively. At the same time, the output end of the self-locking forward and reverse motor 9 can drive the main gear 10 to rotate. Since the main gear 10 is in meshing with the plurality of driven gears 11, the rotating main gear 10 can drive the plurality of driven gears 11 to rotate. The rotating plurality of driven gears 11 can drive the plurality of cleaning barrels 2 to rotate, respectively. The rotating plurality of cleaning barrels 2 can stir the plurality of live poultry internal organs by the plurality of stirring leaves 14. By using the control panel, the plurality of electric telescopic rods 16 are extended. The plurality of live poultry internal organs can be sent into the interiors of the plurality of cleaning barrels 2 by the plurality of lifting plates 17 and the plurality of connecting shafts 18. When the height of the upper part of the plurality of pistons 15 is lower than the height of the plurality of filter screens 12, the water and oil in the interiors of the plurality of cleaning barrels 2 can enter the interiors of the plurality of drain pipes 13 through the plurality of filter screens 12. Finally, the water and oil can fall into the interior of the collecting barrel 5. At this time, the plurality of live poultry internal organs can be cleaned by continuously adding water. When the plurality of live poultry internal organs are cleaned, the plurality of electric telescopic rods 16 are continuously extended. When the plurality of pistons 15 are moved out of the interiors of the plurality of cleaning barrels 2, respectively, the plurality of live poultry internal organs in the interiors of the plurality of cleaning barrels 2 can fall on the plurality of first belt conveyors 4, respectively. The plurality of first belt conveyors 4 can convey the plurality of live poultry internal organs to the processing position. The cleaning barrels 2 arranged can continuously clean the plurality of live poultry internal organs, which improves the practicality of the automatic internal cleaning and collecting device in the live poultry processing production line. At the same time, according to the above operation, the plurality of second belt conveyors 7 can send the plurality of live poultry internal organs into the interiors of the plurality of cleaning barrels 2, respectively. In this process, the plurality of servo motors 19 are operated by using the control panel. The output ends of the plurality of servo motors 19 can drive the same-side plurality of brush plates 22 to rotate through the plurality of mounting shafts 8. The rotating same-side plurality of brush plates 22 can scratch the conveying surface of a second belt conveyor 7. By using the gravity and the centrifugal force, the scratched live poultry internal organ residues can be sent into the interiors of the plurality of cleaning barrels 2, respectively. The same-side plurality of brush plates 22 can be disassembled by counterclockwise rotating the same-side plurality of fastening bolts 21. The mounting shafts 8 arranged have the cleaning structure, which can clean the live poultry internal organ residues adhered to the surface of the conveying structure, and reduces the subsequent cleaning workload of the automatic internal cleaning and collecting device in the live poultry processing production line.
[0039] In the utility model, unless another definite provision and limitation, the term "installation", "arrangement", "connection", "fixation", "screw connection" and so on term should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication or the interaction relationship of two elements inside two elements, unless another definite limitation, for the ordinary skill in the art, can understand the specific meaning of the above-mentioned term in the utility model according to the specific situation.
[0040] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. An automatic viscera cleaning and collection device for a live poultry processing production line, characterized in that, The system includes a mounting box (1) and a base plate (3). Multiple sets of first belt conveyors (4) and collection buckets (5) are mounted on the upper part of the base plate (3). A control panel and multiple sets of support frames (6) are mounted on the outer wall of the mounting box (1). Second belt conveyors (7) are mounted on the upper part of each set of support frames (6). Mounting shafts (8) are mounted inside each set of second belt conveyors (7) via bearings. Multiple sets of cleaning buckets (2) pass through the interior of the mounting box (1) via bearings. A self-locking forward / reverse motor (9) and multiple sets of electric telescopic rods (16) are mounted on the lower part of the mounting box (1). A main... Gear (10), driven gear (11) is fixedly sleeved on the side wall of multiple sets of cleaning tanks (2), piston (15) is slidably installed inside the discharge end of multiple sets of cleaning tanks (2), filter screen (12) is fixedly penetrated through the inner wall of the discharge end of multiple sets of cleaning tanks (2), drain pipe (13) is fixedly installed on the outer wall of the discharge end of multiple sets of cleaning tanks (2), lifting plate (17) is installed on the telescopic end of multiple sets of electric telescopic rods (16), and connecting shaft (18) is penetrated through the upper part of multiple sets of lifting plates (17) through bearings. The upper end of multiple sets of connecting shaft (18) is fixedly connected to the lower part of multiple sets of pistons (15).
2. The automatic viscera cleaning and collection device in the live poultry processing production line according to claim 1, characterized in that, One end of each of the multiple sets of drain pipes (13) is covered with a multiple set of filter screens (12).
3. The automatic viscera cleaning and collection device in the live poultry processing production line according to claim 1, characterized in that, The main gear (10) meshes with multiple sets of driven gears (11).
4. The automatic viscera cleaning and collection device in the live poultry processing production line according to claim 1, characterized in that, Multiple sets of concave seats (20) are installed on the side walls of multiple sets of mounting shafts (8). Brush plates (22) are provided inside the multiple sets of concave seats (20) on the same side. Fastening bolts (21) are spirally inserted through both sides of the multiple sets of concave seats (20) on the same side. Servo motors (19) are installed on the surface of multiple sets of second belt conveyors (7). The output ends of multiple sets of servo motors (19) are connected to multiple sets of mounting shafts (8) through couplings. Multiple sets of servo motors (19) are electrically connected to the control panel through wires.
5. The automatic viscera cleaning and collection device in the live poultry processing production line according to claim 4, characterized in that, A frosted plate (23) is installed on one end of each of the multiple sets of fastening bolts (21) on the same side.
6. The automatic viscera cleaning and collection device in the live poultry processing production line according to claim 1, characterized in that, Multiple sets of stirring blades (14) are installed on the inner wall of the multiple sets of cleaning tanks (2).
7. The automatic viscera cleaning and collection device in the live poultry processing production line according to claim 1, characterized in that, The control panel is electrically connected via wires to multiple sets of the first belt conveyor (4), multiple sets of the second belt conveyor (7), a self-locking forward and reverse motor (9), and multiple sets of the electric telescopic rod (16).
Citation Information
Patent Citations
Birds viscera belt cleaning device
CN205848553U