Cleaning device for accelerating wheel assembly of filter stick forming machine
By introducing a guide ring and a gas connector into the acceleration wheel assembly of the filter rod forming machine, the problem of air chamber blockage is solved by using positive pressure gas cleaning and negative pressure adsorption, realizing automated cleaning and improving the operational stability and service life of the equipment.
Patent Information
- Application Number
- CN202423004601.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The air chamber of the acceleration wheel assembly in the filter rod forming machine is prone to clogging, resulting in insufficient negative pressure suction, which affects the quality of the filter rods and the continuity of production, and increases maintenance costs.
A cleaning device for the acceleration wheel assembly of a filter rod forming machine was designed, including an acceleration wheel inner sleeve, a wind chamber, a rotating shaft, a bearing, a guide ring, and a gas connector. The device automatically cleans dust and impurities in the wind chamber through positive pressure gas cleaning and negative pressure adsorption, avoiding manual intervention.
It effectively maintains the cleanliness of the air chamber and the stability of negative pressure, reduces the frequency of downtime and disassembly for cleaning, extends the service life of the equipment, and improves the reliability and stability of the equipment.
Smart Images

Figure CN223568684U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cigarette equipment technical field especially relates to filter stick making machine acceleration wheel subassembly's cleaning device. BACKGROUND
[0002] Filter stick making machine will be wrapped up with the processed fiber tows on the forming paper, and is formed, cut according to the prescribed requirement. Mouth stick is conveyed to downstream machine through acceleration wheel and conveying drum wheel. After filter tip cut into a certain length filter stick, need acceleration wheel subassembly to accelerate into the forming machine belt slot drum. Acceleration wheel subassembly works through two acceleration wheel discs driven by motor, under the adsorption of negative pressure, filter stick is accelerated, makes filter stick enter the recess of receiving drum wheel smoothly.
[0003] The acceleration wheel air chamber of filter stick making machine has some deficiencies in aerodynamics, and there is a certain airflow dead angle. In the production of filter stick, a large amount of dust is generated in the cutting and forming process of different raw materials, which is easy to accumulate in the air chamber with air flow. The accumulation of dust often causes the air chamber to be blocked, resulting in insufficient negative pressure suction. The air chamber blockage not only affects the quality of filter stick and the continuity of production, but also may cause equipment failure and increase maintenance cost.
[0004] Therefore, there is an urgent need for a cleaning device for the acceleration wheel subassembly of filter stick making machine to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a cleaning device for the acceleration wheel subassembly of filter stick making machine, which ensures that the air chamber remains clean and stable in the process of daily operation, prolongs the service life of the equipment, and effectively reduces the downtime frequency and disassembly and cleaning frequency caused by the blockage of the acceleration wheel subassembly in the production process, thereby improving the reliability and stability of the equipment.
[0006] In order to solve the above problems existing in the prior art, the utility model adopts the following technical scheme:
[0007] The cleaning device for the acceleration wheel subassembly of filter stick making machine comprises:
[0008] The acceleration wheel subassembly comprises an acceleration wheel inner sleeve, an air chamber, a rotating shaft and a bearing. The rotating shaft is rotatably arranged in the interior of the air chamber. The acceleration wheel inner sleeve is sleeved on the rotating shaft. There is a first air chamber between the acceleration wheel inner sleeve and the rotating shaft along the circumferential direction of the rotating shaft. The bearing is sleeved on the rotating shaft along the length direction of the rotating shaft. There is a second air chamber between the bearing and the acceleration wheel inner sleeve. The air chamber is provided with a negative pressure passage and an air inlet. The two ends of the negative pressure passage are respectively communicated with the first air chamber and an external negative pressure device. The air inlet is communicated with the second air chamber.
[0009] A flow guide ring is sleeved on the rotating shaft and located in the second air chamber. The flow guide ring has an air hole, and the second air chamber is connected to the first air chamber through the air hole.
[0010] Preferably, the guide ring includes a middle part, a guide part, and a sealing part. The middle part is in clearance fit with the rotating shaft. The guide part and the sealing part are respectively disposed at both ends of the middle part. The sealing part abuts against the end face of the bearing. The guide part is disposed at the top opening of the inner sleeve of the acceleration wheel. There are multiple air holes, and the multiple air holes are spaced apart along the circumferential direction of the rotating shaft.
[0011] Preferably, the cleaning device of the filter rod forming machine acceleration wheel assembly further includes a sealing element, which is located at the opening of the inner sleeve of the acceleration wheel, and is sleeved on the outer periphery of the guide portion and abuts against the inner periphery of the inner sleeve of the acceleration wheel.
[0012] Preferably, the seal is made of rubber.
[0013] Preferably, the longitudinal cross-sectional shape of the guide ring is an "I" shaped structure.
[0014] Preferably, the flow guide ring is made of a metallic material.
[0015] Preferably, the cleaning device for the filter rod forming machine acceleration wheel assembly further includes a gas connector, which is disposed at the air inlet and connected to the second air chamber, and the gas connector is connected to a high-pressure gas tank.
[0016] Preferably, the cleaning device for the filter rod forming machine acceleration wheel assembly further includes a start-stop component, which is disposed on the gas connector and is used to open or close the gas connector.
[0017] Preferably, the start / stop assembly includes a solenoid valve and a timer, the solenoid valve is electrically connected to the timer, the high-pressure gas tank is connected to the gas connector through the solenoid valve, and the timer is electrically connected to the filter rod forming machine.
[0018] Preferably, the timer is a time relay.
[0019] The beneficial effects of this utility model are as follows:
[0020] This utility model provides a cleaning device for the acceleration wheel assembly of a filter rod forming machine. A rotating shaft is rotatably mounted inside an air chamber. An acceleration wheel inner sleeve is fitted onto the rotating shaft, and a first air chamber exists between the acceleration wheel inner sleeve and the rotating shaft. A bearing is fitted onto the rotating shaft, and a second air chamber exists between the bearing and the acceleration wheel inner sleeve. The air chamber is equipped with a negative pressure channel and an air inlet. The two ends of the negative pressure channel are connected to the first air chamber and an external negative pressure device, respectively, and the air inlet is connected to the second air chamber. A guide ring is fitted onto the rotating shaft and located within the second air chamber. The guide ring has air holes, and the second air chamber is connected to the first air chamber through these air holes. When the rotating shaft rotates relative to the air chamber, positive pressure gas is introduced into the second air chamber through the air inlet. The positive pressure gas quickly fills the second air chamber through the guide ring. Then, the positive pressure gas in the second air chamber is blown into the first air chamber through the air holes, dispersing and guiding the dust and impurities accumulated in the air chamber. Finally, the dust and impurities are expelled through the negative pressure channel, effectively cleaning the dust and impurities accumulated on the acceleration wheel assembly. This avoids manual intervention, saving manpower and material resources, ensuring the air chamber remains clean and the negative pressure suction is stable during daily operation, and extending the equipment's service life. The guide ring can more thoroughly clean the dust and debris remaining in the air chamber, effectively reducing the frequency of downtime and disassembly / cleaning caused by blockage of the acceleration wheel assembly during production, helping to reduce the equipment failure rate and improve its reliability and stability. Attached Figure Description
[0021] Figure 1 A schematic diagram of the cleaning device for the acceleration wheel assembly of the filter rod forming machine provided in this embodiment of the utility model;
[0022] Figure 2 An exploded view of the cleaning device for the acceleration wheel assembly of the filter rod forming machine provided in an embodiment of this utility model;
[0023] Figure 3 A cross-sectional view of the cleaning device for the acceleration wheel assembly of the filter rod forming machine provided in an embodiment of this utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the guide ring provided in an embodiment of the present utility model;
[0025] Figure 5 A schematic diagram of the structure of the air chamber provided in this embodiment of the utility model;
[0026] Figure 6 A control principle diagram of the cleaning device for the acceleration wheel assembly of the filter rod forming machine provided in this embodiment of the utility model.
[0027] Figure label:
[0028] 1, acceleration wheel inner sleeve; 2, air chamber; 3, rotating shaft; 4, bearing; 5, first air chamber; 6, second air chamber; 7, negative pressure channel; 8, air inlet; 9, flow guide ring; 10, air hole; 11, middle part; 12, flow guide part; 13, sealing part; 14, gas joint; 15, high-pressure gas tank; 16, electromagnetic valve; 17, timer. DETAILED DESCRIPTION
[0029] The utility model will be described in further detail below in combination with the drawings and examples. It can be understood that the specific examples described herein are only used to explain the utility model and are not limited to the utility model. In addition, it should be noted that only the parts related to the utility model are shown in the drawings for ease of description, not all structures.
[0030] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0031] In the utility model, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0032] In the description of the embodiment, the terms "upper", "lower", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation of the utility model. In addition, the terms "first" and "second" are only used to distinguish in description and have no special meaning.
[0033] As Figures 1-6As shown, in the present embodiment, the cleaning device of the accelerating wheel assembly of the filter rod making machine comprises an accelerating wheel assembly and a flow guide ring 9. The accelerating wheel assembly comprises an accelerating wheel inner sleeve 1, an air chamber 2, a rotating shaft 3 and a bearing 4. The rotating shaft 3 is rotationally arranged inside the air chamber 2. The accelerating wheel inner sleeve 1 is sleeved on the rotating shaft 3. In the circumferential direction of the rotating shaft 3, the accelerating wheel inner sleeve 1 and the rotating shaft 3 have a first air chamber 5 therebetween. The bearing 4 is sleeved on the rotating shaft 3. In the length direction of the rotating shaft 3, the bearing 4 and the accelerating wheel inner sleeve 1 have a second air chamber 6 therebetween. The air chamber 2 is provided with a negative pressure passage 7 and an air inlet 8. The two ends of the negative pressure passage 7 are respectively communicated with the first air chamber 5 and an external negative pressure device. The air inlet 8 is communicated with the second air chamber 6. The flow guide ring 9 is sleeved on the rotating shaft 3 and located in the second air chamber 6. The flow guide ring 9 is provided with air holes 10. The second air chamber 6 is communicated with the first air chamber 5 through the air holes 10.
[0034] Specifically, the air chamber 2 has a containing cavity. The accelerating wheel inner sleeve 1, the rotating shaft 3, the flow guide ring 9 and the bearing 4 are all arranged in the containing cavity. In the axial direction of the rotating shaft 3, the accelerating wheel inner sleeve 1, the flow guide ring 9 and the bearing 4 are sequentially arranged on the rotating shaft 3. The outer periphery of the accelerating wheel inner sleeve 1 is fixedly connected with the air chamber 2. The inner periphery of the accelerating wheel inner sleeve 1 is spaced apart from the rotating shaft 3 in the circumferential direction of the accelerating wheel inner sleeve 1 and forms the first air chamber 5. The air chamber 2 is provided with the negative pressure passage 7. The two ends of the negative pressure passage 7 are respectively communicated with the air outlet of the negative pressure device and the first air chamber 5. The inner periphery of the bearing 4 is fixedly sleeved on the rotating shaft 3. The outer ring of the bearing 4 is fixedly connected with the air chamber 2. The second air chamber 6 is arranged between the opening of one end of the accelerating wheel inner sleeve 1 and the bearing 4 and is provided with the flow guide ring 9. The flow guide ring 9 is in clearance fit with the rotating shaft 3. The clearance amount is 0.05 mm. The flow guide ring 9 is communicated with the first air chamber 5 through the air holes 10. The side wall of the air chamber 2 is provided with the air inlet 8. The air inlet 8 is externally connected with a positive pressure air tank and is communicated with the second air chamber 6 where the flow guide ring 9 is located. Under the action of the bearing 4, the rotating shaft 3 rotates relative to the air chamber 2. The flow guide ring 9 and the accelerating wheel inner sleeve 1 are fixedly not moved. The positive pressure air tank introduces the positive pressure gas into the second air chamber 6 through the air inlet 8. The positive pressure gas rapidly fills the second air chamber 6 through the flow guide ring 9. Then, the positive pressure gas in the second air chamber 6 is blown to the first air chamber 5 through the air holes 10. The positive pressure gas disperses and guides the dust and impurities accumulated and remained in the air chamber 2. Finally, the dust and impurities are adsorbed and discharged through the negative pressure passage 7. The dust and impurities accumulated on the accelerating wheel assembly can be cleaned in time. Manual intervention is avoided. Human and material resources are saved. The air chamber 2 can always be kept clean and the stable negative pressure air draft can be maintained in the daily operation process. The service life of the equipment is prolonged. The flow guide ring 9 can more comprehensively clean the dust and impurities remained in the air chamber 2. The frequency of shutdown and disassembly and cleaning caused by the blockage of the accelerating wheel assembly in the production process can be effectively reduced. The failure rate of the equipment can be reduced. The reliability and stability of the equipment can be improved.
[0035] Further, with reference to the drawings Figures 1-6The guide ring 9 includes a middle part 11, a guide part 12, and a sealing part 13. The middle part 11 is clearance-fitted with the rotating shaft 3. The guide part 12 and the sealing part 13 are respectively disposed at both ends of the middle part 11. The sealing part 13 abuts against the end face of the bearing 4. The guide part 12 is disposed at the top opening of the inner sleeve 1 of the acceleration wheel. There are multiple air holes 10, which are spaced apart along the circumference of the rotating shaft 3. Specifically, the longitudinal cross-section of the guide ring 9 is an "I" shaped structure. The guide ring 9 is made of metal material. There is a second air chamber 6 between the guide part 12 and the sealing part 13. Positive pressure gas enters the second air chamber 6 through the air inlet 8. The sealing part 13 plays a certain sealing role, preventing the positive pressure gas from entering one side of the bearing 4. Then, the positive pressure gas is blown to the first air chamber 5 through the air holes 10, which disperses and guides the dust and impurities accumulated in the air chamber 2. The guide ring 9 can more thoroughly clean the dust and debris remaining in the air chamber 2, which can effectively reduce the frequency of downtime and disassembly and cleaning caused by the blockage of the acceleration wheel assembly during production. Finally, it is discharged through the negative pressure channel 7, which can clean the dust and impurities on the acceleration wheel assembly in a timely manner.
[0036] Furthermore, continue to refer to Figures 1-6 The cleaning device for the filter rod forming machine's accelerating wheel assembly also includes a seal. The seal is located at the opening of the accelerating wheel inner sleeve 1, and is fitted around the outer periphery of the guide portion 12 and abuts against the inner periphery of the accelerating wheel inner sleeve 1. Specifically, the seal is made of rubber, providing good sealing. With the seal between the guide portion 12 and the accelerating wheel inner sleeve 1, the positive pressure gas in the second air chamber 6 can only be blown towards the first air chamber 5 through the air hole 10, ensuring the consistency and stability of the positive pressure gas during the cleaning process of the air chamber 2.
[0037] Furthermore, continue to refer to Figures 1-6 The cleaning device for the filter rod forming machine's acceleration wheel assembly also includes a gas connector 14, which is located at the air inlet 8 and connected to the second air chamber 6. The gas connector 14 is also connected to a high-pressure gas tank 15. Specifically, the high-pressure gas tank 15 provides positive pressure gas, which enters the second air chamber 6 and the first air chamber 5 through the gas connector 14 and finally discharges dust and impurities through the negative pressure channel 7.
[0038] Furthermore, continue to refer to Figures 1-6The cleaning device of the accelerating wheel assembly of the filter rod making machine further comprises a start-stop assembly arranged on the gas joint 14, and the start-stop assembly is used to open or close the gas joint 14. Specifically, the start-stop assembly comprises an electromagnetic valve 16 and a timer 17, the electromagnetic valve 16 is electrically connected with the timer 17, the high-pressure gas tank 15 is connected with the gas joint 14 through the electromagnetic valve 16, and the timer 17 is electrically connected with the filter rod making machine. The timer 17 is a time relay, when the filter rod making machine is stopped, the timer 17 identifies a stop signal and outputs a signal to the electromagnetic valve 16, after receiving the signal, the electromagnetic valve 16 connects the gas joint 14, and the positive pressure gas is blown to the air chamber 2 through the gas joint 14 to clean, so that the purpose of completely cleaning the accelerating wheel assembly is achieved. After 30S, the signal of the timer 17 is disconnected, the gas joint 14 is closed, the blowing is stopped, and if the machine is started again, the blowing is immediately stopped. Under the premise that only air suction is ensured when the equipment is running, the purpose of cleaning the air chamber 2 is achieved. Through the automatic cleaning of the accelerating wheel assembly, the abrasion and corrosion caused by the accumulation of dust and impurities to the equipment can be reduced, so that the service life of the equipment is prolonged, and meanwhile, the stability and reliability of the equipment running can be improved.
[0039] Obviously, the above embodiments of the utility model are only examples for clearly explaining the utility model, and are not the limitation of the embodiments of the utility model. For ordinary skilled in the art, various obvious changes, re-adjustment and replacement can be carried out without departing from the protection scope of the utility model. Here, all the embodiments need not and cannot be exhausted. Any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model claim.
Claims
1. Cleaning device for an accelerating wheel assembly of a filter rod making machine, characterized in that include: An acceleration wheel assembly includes an acceleration wheel inner sleeve (1), a wind chamber (2), a rotating shaft (3), and a bearing (4). The rotating shaft (3) is rotatably disposed inside the wind chamber (2). The acceleration wheel inner sleeve (1) is sleeved on the rotating shaft (3). Along the circumferential direction of the rotating shaft (3), there is a first air chamber (5) between the acceleration wheel inner sleeve (1) and the rotating shaft (3). The bearing (4) is sleeved on the rotating shaft (3). Along the length direction of the rotating shaft (3), there is a second air chamber (6) between the bearing (4) and the acceleration wheel inner sleeve (1). The wind chamber (2) is provided with a negative pressure channel (7) and an air inlet (8). The two ends of the negative pressure channel (7) are respectively connected to the first air chamber (5) and an external negative pressure device. The air inlet (8) is connected to the second air chamber (6). A guide ring (9) is sleeved on the rotating shaft (3) and located inside the second air chamber (6). The guide ring (9) has an air hole (10) and the second air chamber (6) is connected to the first air chamber (5) through the air hole (10).
2. A cleaning arrangement for an accelerated wheel assembly of a filter rod maker as claimed in claim 1, characterised in that, The guide ring (9) includes a middle part (11), a guide part (12) and a sealing part (13). The middle part (11) is clearance-fitted with the rotating shaft (3). The guide part (12) and the sealing part (13) are respectively disposed at both ends of the middle part (11). The sealing part (13) abuts against the end face of the bearing (4). The guide part (12) is disposed at the top opening of the inner sleeve (1) of the acceleration wheel. There are multiple air holes (10), and the multiple air holes (10) are spaced apart along the circumferential direction of the rotating shaft (3).
3. A cleaning arrangement for an accelerated wheel assembly of a filter rod maker as claimed in claim 2, characterised in that, The cleaning device of the filter rod forming machine acceleration wheel assembly also includes a seal, which is located at the opening of the acceleration wheel inner sleeve (1). The seal is sleeved on the outer periphery of the guide part (12) and abuts against the inner periphery of the acceleration wheel inner sleeve (1).
4. A cleaning arrangement for an accelerated wheel assembly of a filter rod maker as claimed in claim 3, characterised in that, The seal is made of rubber.
5. A cleaning device for an accelerated wheel assembly of a filter rod maker as defined in claim 1, characterized in that The longitudinal cross-sectional shape of the guide ring (9) is an "I" shaped structure.
6. A cleaning device for an accelerated wheel assembly of a filter rod maker as defined in claim 1, characterized in that The flow guide ring (9) is made of metal.
7. A cleaning device for an accelerated wheel assembly of a filter rod maker as defined in claim 1, characterized in that The cleaning device for the filter rod forming machine acceleration wheel assembly also includes a gas connector (14), which is located at the air inlet (8) and connected to the second air chamber (6), and is connected to a high-pressure gas tank (15).
8. A cleaning arrangement for an accelerated wheel assembly of a filter rod maker as claimed in claim 7, characterised in that, The cleaning device for the filter rod forming machine acceleration wheel assembly also includes a start-stop component, which is disposed on the gas connector (14) and is used to open or close the gas connector (14).
9. A cleaning arrangement for an accelerated wheel assembly of a filter rod maker as claimed in claim 8, characterised in that, The start / stop assembly includes a solenoid valve (16) and a timer (17). The solenoid valve (16) is electrically connected to the timer (17). The high-pressure gas tank (15) is connected to the gas connector (14) through the solenoid valve (16). The timer (17) is electrically connected to the filter rod forming machine.
10. A cleaning arrangement for an accelerated wheel assembly of a filter rod maker as claimed in claim 9, characterised in that, The timer (17) is a time relay.