Artificial feather of badminton
Artificial shuttlecocks manufactured using micro-foaming injection molding technology solve the problems of high cost and weak structure of natural shuttlecocks, achieving rapid production and structural strength while reducing resource consumption.
Patent Information
- Application Number
- CN202422841418.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing natural shuttlecocks have high production costs and are worn out quickly, making them difficult to meet the demands of high-intensity competitions. Furthermore, artificial shuttlecocks are not structurally strong enough.
Artificial feathers are made using a thermoplastic composite material containing artificial fibers through micro-foaming injection molding technology. The structure includes a main shaft, feather grooves, and feather vanes, and uses glass fiber or carbon fiber to form a micro-bubble micro-elastic porous structure.
It achieves rapid production, robust structure, reduced consumption of natural resources, and meets badminton shuttlecock weight standards.
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Figure CN223569976U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the construction of a shuttlecock, in particular the artificial feather of a shuttlecock. BACKGROUND
[0002] The structure of a shuttlecock can be basically divided into two parts, a "head" and "feathers". The head is a cylinder with a semi-spherical front end, which is the part that contacts the racket face of a racket. The racket face is made of a net formed by a special string arranged in a crisscross pattern. The feathers are evenly inserted into the tail end of the head and arranged in a similar conical structure. The common specification of a shuttlecock uses 16 feathers.
[0003] According to the classification of the materials used to make a shuttlecock, it can be basically divided into two types, natural materials and artificial materials. The shuttlecock made of natural materials is relatively more expensive than the shuttlecock made of artificial materials. Therefore, the shuttlecock made of natural feathers is mostly used for competitions, while the shuttlecock made of artificial materials is used as a practice ball for beginners.
[0004] Natural feathers, such as goose or duck feathers, are usually used. The collection, sorting, and processing of natural feathers are not easy, which makes them relatively expensive. In a competition, the stability of a shuttlecock in flight is maintained by replacing the shuttlecock immediately when the feathers are slightly damaged, which affects the flight trajectory. During a high-intensity competition, the consumption of shuttlecocks is high.
[0005] In the approved Chinese Taiwan invention patent "Artificial feather for shuttlecock, and shuttlecock" (Certificate No. TW I713740), the feather part of the artificial feather is made of, for example, non-woven fabric or resin. In the case of using non-woven fabric, a reinforced film is formed on the surface to prevent the fibers of the non-woven fabric from unraveling when the shuttlecock is hit. The reinforced film can be formed by applying resin.
[0006] In the approved Chinese Taiwan invention patent "Shuttlecock and its feather shaft" (Certificate No. TW I636815), the shuttlecock includes a plurality of feather pieces, a head, and a plurality of feather shafts. The feather shaft includes a shaft body having a feather piece end and a head end, the shaft body is made of plastic material, and one of the plurality of feather pieces is joined to the feather piece end. The shaft body includes a hollow tube body having an upper top surface and a lower top surface, a containing channel in the hollow tube body, and a pair of side wings connected to the two opposite sides of the hollow tube body, the side wings are in a sheet structure and are connected to the two opposite sides of the hollow tube body, the pair of side wings can stably connect each feather piece thereto, and a foamed material is filled in the containing channel. The foamed material filled in the interior of the shaft body imitates the porous structure of natural feathers, which makes the feather shaft light in weight and low in density, and has impact resistance and toughness. UTILITY MODEL CONTENT
[0007] The technical problem solved by the present application is to provide an artificial feather for badminton, which has the advantages of rapid production, strong structure and reduced consumption of natural resources.
[0008] To solve the above technical problems, a preferred embodiment of the artificial feather for badminton comprises a main shaft, a first feather groove, a first feather piece and a second feather piece. The artificial feather is made of a thermoplastic mixed material containing artificial fibers and is manufactured by micro-foaming injection molding technology to form a micro-elastic porous structure with micro-bubbles. The thermoplastic mixed material containing artificial fibers comprises 80-90% of nylon and 10-20% of artificial fibers by weight.
[0009] The main shaft comprises a shaft and a feather in a coaxial relationship. The cross-sectional shape of the main shaft is wedge-shaped, which comprises a left side, a right side, a top surface and a back surface.
[0010] The first feather groove is located at at least one of the top surface and the back surface of the main shaft and extends along the axial direction of the main shaft.
[0011] The first feather piece and the second feather piece are respectively arranged on the left side and the right side of the shaft and are connected to the shaft. The first feather piece and the second feather piece are symmetrical to each other and comprise a plurality of feather branches arranged in parallel and spaced apart from each other. Each two adjacent feather branches have a feather membrane therebetween. One end of the feather branches is connected to the shaft, and the other end of the feather branches extends away from the shaft. An inner edge of the feather membrane is connected to the shaft.
[0012] The artificial fibers include any one of glass fibers and carbon fibers.
[0013] In a preferred embodiment of the artificial feather for badminton, a second feather groove is included. The first feather groove is located on the top surface of the main shaft and extends along the axial direction of the main shaft. The second feather groove is located on the back surface of the main shaft and extends along the axial direction of the main shaft.
[0014] The axial ends of the main shaft are slightly curved towards the back surface to form a curved shape.
[0015] In a preferred embodiment of the artificial feather for badminton, the width of the main shaft gradually narrows from the feather to the shaft, and the thickness of the main shaft gradually thins from the feather to the shaft.
[0016] In a preferred embodiment of the artificial feather for badminton, the cross-sectional shape of the feather branches is arc-shaped or semi-circular.
[0017] As a preferred embodiment of the artificial feather of the present application, the thickness of the first feather blade and the second feather blade gradually decreases from the feather shaft toward the direction away from the feather shaft.
[0018] The artificial feather of the present application has the advantages and effects that the artificial feather is made of the thermoplastic mixed material containing artificial fiber and then is made by the micro-foaming injection molding technology, which is beneficial to mass production and has the advantage of fast production; the cross-sectional shape of the main shaft and the cross-sectional shape of the feather branch can improve the structural strength; the artificial feather of the present application is made of the thermoplastic mixed material containing artificial fiber and then is made by the micro-foaming injection molding technology, which has a micro-elastic porous structure with micro-bubbles, and achieves the advantages of optimal structural strength under the weight condition limitation of the feather and reduction of consumption of natural resources.
[0019] The detailed contents of other effects and embodiments of the present application are described below in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0021] Figure 1 is a structural diagram of a preferred embodiment of the artificial feather of the present application;
[0022] Figure 2 is a front view structural schematic diagram of the embodiment of Figure 1
[0023] Figure 3 is a sectional structural diagram at the C-C position Figure 2
[0024] Figure 4 is a sectional structural diagram at the A-A position Figure 2
[0025] Figure 5 is a sectional structural diagram at the B-B position Figure 2
[0026] Figure 6 is a sectional structural diagram of another preferred embodiment of the main shaft of the artificial feather of the present application.
[0027] SYMBOL DESCRIPTION
[0028] 10: main shaft 11: feather shaft
[0029] 12: feather 21: first vane groove
[0030] 22: second vane groove 31: first vane
[0031] 32: second vane 33: vane branch
[0032] 34: vane membrane 341: inner edge
[0033] B: micro-bubble 4B: back surface
[0034] 4L: left side 4R: right side
[0035] 4U: top surface T1: thickness
[0036] T2: thickness W1: width DETAILED DESCRIPTION
[0037] The positional relationship described in the embodiments below includes: up, down, left and right, which are based on the direction of the components shown in the drawings, unless otherwise specified.
[0038] The artificial feather of the badminton racket proposed in the present application is made of a thermoplastic mixed material containing artificial fibers, and then is made by micro-foaming injection molding technology (MuCell) and has a micro-bubble B (see Figure 4 ) one-piece structure, which is also a micro-elastic porous structure with micro-bubbles. The composition of the thermoplastic mixed material containing artificial fibers includes: 80% to 90% by weight of nylon (polyamide, commonly known as nylon, English name Polyamide, abbreviated as PA), and 10% to 20% by weight of artificial fibers. The preferred embodiment of the artificial fibers includes any one of glass fibers and carbon fibers. By controlling the density of the micro-bubbles, the elasticity, density and weight can be adjusted, so that the artificial feather has the required toughness and elasticity for the use of badminton feathers, and meets the weight standard of badminton.
[0039] Please refer to Figure 1 , which is a structure diagram of a preferred embodiment of the artificial feather of the badminton racket. The structure of the preferred embodiment of the artificial feather of the badminton racket includes: a main shaft 10, a first vane groove 21, a first vane 31, and a second vane 32.
[0040] The cross-sectional shape of the main shaft 10 is wedge-shaped (see Figure 4), the wedge shape includes a left side 4L, a right side 4R, a top surface 4U and a back surface 4B, the main shaft 10 is configured to include a quill 11 and a vane 12 connected in a coaxial relationship as a whole, the artificial feather of the present application is made by using a microcellular injection molding technology (MuCell), in a preferred embodiment, the quill 11 and the vane 12 are connected in a coaxial relationship as a whole to form the main shaft 10; in a preferred embodiment, the width W1 of the main shaft 10 gradually narrows from the vane 12 to the quill 11 (see Figure 2 ), since the cross-sectional shape of the main shaft 10 is a wedge shape, the width W1 of the main shaft 10 should be understood as including the width of the back surface 4B and the top surface 4U of the main shaft 10, both gradually narrow from the vane 12 to the quill 11, and the thickness T1 of the main shaft 10 gradually thins from the vane 12 to the quill 11 (see Figure 3 and Figure 4 ) in a preferred embodiment, the axial ends of the main shaft 10 are slightly tilted towards the direction of the back surface 4B to form a curved arc shape (see Figure 3 ).
[0041] The first feather groove 21 is located at at least one of the top surface 4U and the back surface 4B of the main shaft 10, and extends along the axial direction of the main shaft 10, wherein the first feather groove 21 is arranged on the top surface 4U of the main shaft 10 in a preferred embodiment (see Figure 1 and Figure 4 ); in another preferred embodiment, a second feather groove 22 is included (see Figure 6 ), the first feather groove 21 is located on the top surface 4U of the main shaft 10 and extends along the axial direction of the main shaft 10; the second feather groove 22 is located on the back surface 4B of the main shaft 10 and extends along the axial direction of the main shaft 10.
[0042] The first feather piece 31 and the second feather piece 32 are respectively arranged on the left side 4L and the right side 4R of the quill 11 and connected with the quill 11 as a whole (see Figure 1 and Figure 5 ), the configurations of the first feather piece 31 and the second feather piece 32 are symmetrical to each other; in general, the projection shape of the first feather piece 31 and the second feather piece 32 on the same plane is not symmetrical. The configurations of the first feather piece 31 and the second feather piece 32 include: a plurality of feather branches 33 arranged in parallel and spaced apart from each other, each two adjacent feather branches 33 have a feather membrane 34, one end of the feather branches 33 is connected to the quill 11, the other end of the feather branches 33 extends away from the quill 11, and the inner edge 341 of the feather membrane 34 is connected to the quill 11.
[0043] In a preferred embodiment, the cross-sectional shape of the feather branch 33 is arc-shaped or semicircular (see Figure 1), the arc shape can reduce the weight of the feather branch 33, so as to control the weight of the shuttlecock to be maintained within the standard range. In a preferred embodiment, the thickness T2 of the first feather 31 and the second feather 32 gradually decreases from the feather shaft 11 to the direction away from the feather shaft 11 (see Figure 5 ).
[0044] The above-described embodiments and / or implementations are merely used to illustrate the preferred embodiments and / or implementations of the present application, and are not intended to limit the embodiments of the present application in any form. Any person skilled in the art can make some changes or modifications to other equivalent embodiments without departing from the technical means disclosed in the present application, but such changes or modifications should be considered as substantially the same technology or embodiments as the present application.
Claims
1. An artificial shuttlecock feather, characterized by, The artificial feather is made of a hot plasticity mixed material containing artificial fiber and a micro-elastic porous structure with micro-bubbles by micro-foaming injection molding technology. The main shaft is composed of a shaft and a feather in coaxial relation, the cross section of the main shaft is wedge-shaped, and the wedge-shaped main shaft includes a left side, a right side, a top surface and a back surface. The first feather groove is located at at least one of the top surface and the back surface of the main shaft, and extends along the axial direction of the main shaft. The first feather and the second feather are respectively arranged on the left side and the right side of the shaft and are connected to the shaft, the first feather and the second feather are symmetrical to each other, and the first feather and the second feather include a plurality of feather branches arranged in parallel and spaced apart from each other, and each two adjacent feather branches have a feather membrane, one end of the feather branches is connected to the shaft, the other end of the feather branches extends away from the shaft, and an inner edge of the feather membrane is connected to the shaft.
2. The artificial shuttlecock feather according to claim 1, wherein The artificial fiber includes any one of glass fiber and carbon fiber.
3. The artificial shuttlecock feather according to claim 1, wherein The artificial feather further includes a second feather groove, the first feather groove is located on the top surface of the main shaft and extends along the axial direction of the main shaft, and the second feather groove is located on the back surface of the main shaft and extends along the axial direction of the main shaft.
4. The artificial shuttlecock feather according to claim 1, wherein The axial ends of the main shaft are slightly curved towards the back surface direction to form a curved arc shape.
5. The artificial shuttlecock feather according to claim 1, wherein The width of the main shaft gradually narrows from the feather to the shaft, and the thickness of the main shaft gradually thins from the feather to the shaft.
6. The artificial shuttlecock feather according to claim 1, wherein The cross section of the feather branch is arc-shaped or semi-circular.
7. The artificial shuttlecock feather according to claim 1, wherein The thickness of the first feather and the second feather gradually thins from the shaft to the direction away from the shaft.
Citation Information
Patent Citations
Badminton and feather stem thereof
TWI636815B
Artificial feathers used in badminton, and badminton shuttlecocks
TWI713740B